Stainless Steel Filter is a type of filter made from stainless steel powder that has been , or fused together, to form a porous structure. The process of involves heating the stainless steel powder to a high temperature, just below its melting point, to fuse the particles together without completely melting them.
The pore size and distribution of porous stainless steel filters can be controlled during the manufacturing process. This enables filters to be tailored for specific applications, such as filtering out large particles or removing smaller contaminants.
5 micros porous stainless steel filters from are made from high-quality stainless steel powder that is together to create a strong and durable material. They can withstand high pressures, high temperatures, and harsh chemical environments.
Parameters
Filtration precision:0.2um-100um
Material SS 316L, SS304
Working temperature 600
Length: 50-1000mm(More than 1000mm can be welded)
Diameter: 4-500mm
Wall Thickness: 1-5mm
Connector
1. DOE (Double open)
2. 220
3. 222
4. 226
5. Threaded connector
6. Flange connector
7. Tie rod connector
8. Customized Connector
Features
1. High corrosion resistance.
2. Good permeability.
3. High rigidity.
4. Easy to wash and backwash.
5. High precision.
6. Clean filter material
7. Fast wire net without migration.
Applications for porous stainless steel tube
1. Catalyst filtration;
2. Filtration liquids and gases;
4. Filtration in food and beverage;
5. Boiling vaporized bed;
6. Fire retardant;
7. Balance and dampen airflow;
8. Sensor protection;
10. Fly ash treatment;
Sintered Copper Brass Vent Plug Porous Metal is a type of venting device that is used to release built-up pressure or vacuum in a sealed system, such as a hydraulic or pneumatic system. It is made by compressing brass powder into a desired shape, and then sintering it at high temperatures to create a strong and porous material.
Parameter
Brand: TOPTITECH
Material: Brass
Porosity: 30-70%
Filtration degree:
Max. Pressure: 20 bar
Working temperature: 300 â??
Model: M5,1/8â??,1/4â??,3/8â??,1/2â??,3/4â??,1â??
Application
Sintered brass vent plugs are used in a variety of applications across many industries. Here are some of the common applications of sintered brass vent plugs:
1.Hydraulic and pneumatic systems: Sintered brass vent plugs are commonly used in hydraulic and pneumatic systems to release built-up pressure or vacuum. They help to protect system components from damage and ensure the safe and efficient operation of the system.
2.Automotive industry: Sintered brass vent plugs are used in automotive applications to vent pressure or vacuum in sealed systems, such as fuel tanks or transmissions. They help to prevent damage to the system and maintain proper performance.
3.Aerospace industry: Sintered brass vent plugs are used in aerospace applications to vent pressure or vacuum in sealed systems, such as fuel tanks or hydraulic systems. They help to ensure the safe and reliable operation of the aircraft.
4.Industrial applications: Sintered brass vent plugs are used in a wide range of industrial applications, such as filtration systems, chemical processing equipment, and pneumatic tools. They help to prevent damage to equipment and maintain proper performance.
5.Medical equipment: Sintered brass vent plugs are used in medical equipment to vent pressure or vacuum in sealed systems, such as respirators or infusion pumps. They help to ensure the safe and reliable operation of the equipment.
Sintered metal flame arresters are designed to prevent the propagation of flames in gas or vapor handling systems. They are typically composed of a cylindrical housing with a sintered metal element inside. The element is made up of multiple layers of metal powder that are compressed and sintered (heated without melting) to form a porous material with precise pore sizes and distribution.
Product parameters
Material: stainless steel 304/316L
Pore size: 0.2um, 0.5um, 2um, 5um, 10um, 15um, 20um, 40um, 60um, 90um, 100um
Technology: Powder Sintering
Temperature range: below 600 C
Style: customized according to customer needs
Features
Effective flame arrestation: The porous material of the sintered metal element acts as a filter, allowing gas or vapor to pass through while trapping any flames or sparks. This helps to prevent the risk of fire or explosion in industrial settings where flammable gases or vapors are present.
Precise flow control: The pore size and distribution of the sintered metal element can be tailored to control the velocity and direction of gas or vapor flow. This allows for precise flow control, which is important in many industrial applications.
Durable and long-lasting: Sintered metal flame arresters are made from high-quality materials that are designed to withstand harsh industrial environments. They are typically very durable and long-lasting, providing reliable flame arrestation for many years.
Low maintenance: Sintered metal flame arresters require minimal maintenance, making them a cost-effective solution for many industrial applications. Regular inspections and cleaning can help ensure that the porous element remains free of debris and in good working condition.
Application
Oil storage tanks are commonly used to store crude oil, refined petroleum products, and other flammable liquids. In order to prevent the risk of fire or explosion, flame arresters are often installed on the vents of these tanks.
When the tank is filled or emptied, a mixture of air and flammable vapors is released through the vent. If a flame were to ignite this mixture, it could cause a catastrophic explosion. However, by installing a flame arrester on the vent, the flammable vapors are filtered through the sintered metal element, preventing any flames or sparks from passing through.
In addition to storage tanks, sintered metal flame arresters are also commonly used in pipelines that transport crude oil, refined petroleum products, and other flammable gases or vapors. They can be installed at various points along the pipeline to prevent the propagation of flames in the event of a fire or explosion.
Titanium electrode is a kind of electrode that uses metal titanium as the substrate, and finally forms an oxide coating with electrocatalytic activity on the titanium substrate by sintering and oxidation. It is also known as a Dimensionally Stable Anode(DSA for short) due to its physical dimension stability when in .
Features
1. Strong corrosion resistance, durability and high temperature resistance, high stability, can be used in various media;
2. Lower cost than pure gold and pure platinum anodes, but has similar electrochemical performance;
3. The overpotential for the oxygen evolution reaction is very high, and the overpotential for the hydrogen evolution reaction is very low;
4. It is appropriate for DSA insoluble anodes and has the properties of high output current density, uniform conduction, and low loss.
The preparation methods of titanium electrodes are as follows:
Thermochemical decay
The thermal decomposition process typically involves dissolving metal salt compounds in organic solvents or aqueous solutions, coating the solution on a titanium substrate, heating to volatilize the solvent, and then sintering at a high temperature to decompose and oxidize the salts to produce an oxide coating. Coating techniques include rolling, brushing, and spraying.
Sol-gel technique
In the sol-gel process, metal organic compounds (such metal alkoxides) or inorganic compounds are dissolved in a solvent to produce active monomers, which are then polymerized to form sol and coated on the titanium substrate. The film is sintered at a specific temperature after being dried to create a gel film in order to provide a coating.
Electrodeposition
Coated titanium electrodes are created using the electrodeposition process. Typically, a titanium cathode is used as opposed to an insoluble electrode as an anode. The appropriate metal ions are present in the solution during electrolysis, and these ions are then deposited on the titanium cathode. following drying, high temperature By sintering, the coated titanium electrode is produced.
Sputtering process
The sputtering process produces a dense coating that has a powerful bonding force with the substrate. However, this approach is unsuitable for industrialized large-scale manufacturing because it necessitates the use of specialized equipment, the preparation procedure is very challenging, and the mother liquor is squandered considerably.
The Ruthenium Iridium Titanium Electrode for Hydrogen-rich Water Cup is a crucial component used in hydrogen-rich water cups. This electrode utilizes a titanium alloy coated with a ruthenium-iridium layer as its primary material. This high-performance electrocatalytic material facilitates the electrolysis reaction in water, splitting water molecules into hydrogen and oxygen gases. The ruthenium-iridium coated titanium alloy possesses excellent conductivity and corrosion resistance, ensuring stable performance over extended periods.
Parameter
Base Material: GR1 titanium
Coating: Ruthenium-Iridium
Size: according to customersâ?? requirements
Technique: brushing or electroplating
Features
1.Efficient electrolysis: The electrode uses ruthenium-iridium coated titanium alloy as a high-efficiency electrocatalytic material to promote the electrolysis process of water and decompose water molecules into hydrogen and oxygen.
2.Excellent conductivity: The ruthenium-iridium coated titanium alloy electrode has excellent conductivity, ensuring the smooth transmission of electrons in the electrolysis reaction and improving the efficiency of hydrogen production.
3.Corrosion Resistance: The electrodes are designed to be corrosion resistant, ensuring stability over long periods of use. The combination of titanium alloy and ruthenium-iridium coating provides excellent corrosion resistance and remains stable even in aqueous and electrolytic conditions.
4.Increase surface area: Electrodes usually adopt composite structures, including multi-layer films and nanostructures, to increase the surface area of the electrode and increase the contact area with water, promoting more efficient electrolysis reactions.
5.RELIABILITY & DURABILITY: Ruthenium Iridium Titanium Electrode is manufactured using strict quality control measures. This includes selection of high-quality materials, precise manufacturing processes and comprehensive performance testing. The electrode design is stable, reliable and highly durable.
Application in the Hydrogen-rich Water Cup
The Ruthenium Iridium Titanium Electrode plays a vital role in hydrogen-rich water cups, enabling the generation of hydrogen-rich water through efficient electrolysis. This high-performance electrode, composed of a titanium alloy coated with a ruthenium-iridium layer, facilitates the electrolytic process, splitting water molecules into hydrogen and oxygen gases.
Temperature and moisture detectors are of paramount importance across multiple sectors, encompassing the realms of ecological surveillance, farming, HVAC mechanisms, and industrial production methods. These sensors require protection from external factors such as dust, moisture, and temperature fluctuations to ensure accurate and reliable measurements.
Parameters
Brand: TOPTITECH
Size: Dia14*27H
Pore size:30microns
Application: temperature and humidity sensor protection cover
Features
High Porosity: Porous Ti elements exhibit a high degree of porosity, which allows for excellent permeability to air and moisture. The interconnected network of small pores enables the ingress and egress of gases while providing a physical barrier against larger particles. This feature ensures efficient ventilation and prevents the accumulation of moisture or contaminants on the sensor surface.
Thermal Stability: Titanium is renowned for its exceptional thermal stability. Porous Ti elements can withstand a wide range of temperatures without experiencing significant structural changes or degradation. This property is especially crucial for temperature sensors, as it ensures the protection cover can endure extreme conditions without affecting the sensor's performance.
Corrosion Resistance: Titanium exhibits excellent corrosion resistance, making it an ideal material for sensor protection in humid or corrosive environments. Porous Ti elements are highly resistant to various chemicals, including acids, alkalis, and salts. This corrosion resistance extends the lifespan of the protection cover and maintains the sensor's accuracy and reliability over time.
Lightweight and Durable: Porous Ti elements are lightweight yet durable, providing a balance between mechanical strength and weight reduction. Their low density makes them suitable for applications where weight is a concern, such as aerospace or portable sensor devices. Additionally, the robust nature of porous Ti ensures longevity, reducing the need for frequent maintenance or replacement.
Applications
Environmental Monitoring: Temperature and humidity sensors used in environmental monitoring systems are often exposed to outdoor conditions.
Agricultural Industry: In agriculture, temperature and humidity sensors play a vital role in optimizing crop growth and preventing diseases.
HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems rely on accurate temperature and humidity measurements to achieve optimal indoor comfort.
Due to the excellent corrosion resistance of titanium material, the pure titanium flange is much used for connecting the tube ends of the petrochemical project. It is also useful in equipment exit and entrance to connect the two devices.
Titanium flange has high strength and corrosion resistance, it can maintain excellent strength at higher temperature, and is known for its ductility and weldability, titanium is usually used for high temperature and high pressure service but light weight applications such as components for the aerospace industry (air frames) and state-of-the-art equipment for the military. It also has excellent corrosion resistance in marine and chloride applications.
Product parameters
Material: CP titanium, titanium alloy
Grade: Gr1, Gr2, Gr4, Gr5, Gr7, Gr9, Gr11, Gr12, Gr16, Gr23 etc
Size: DN10 DN2000
Standard: ANSI B16.5, ANSI B16.47
Pressure: 0.25MPa 32MPa
Technology: Forging, Machining, Welding
Surface: RF, FF, MFM, TG, RJ etc
Product features
1. High fortitude
Titanium has a density of 4.51 grams per cubic centimeter, which is just 60% that of steel. Pure titanium has a density similar to ordinary steel, and some high-strength titanium alloys are stronger than several alloy structural steels.
2. Extreme heat intensity
Titanium alloy materials can still keep the needed strength under medium temperature circumstances, and can develop and work for a long time at 450-500 C.
3. Good corrosion resistance
The corrosion resistance of titanium alloy is much better than that of stainless steel, such as pitting corrosion, acid corrosion, stress corrosion, alkali, chloride, chlorine, nitric acid, , etc.
4. Good low temperature performance
The mechanical properties of titanium alloys can be maintained at low and ultra-low temperatures. Ta7 titanium alloy is a titanium alloy with excellent low-temperature performance and extremely low content of interstitial elements. It can maintain a certain degree of plasticity at a temperature of -253 C.
Product type
Slip-on Neck Flange (SO)
Welding neck flange (WN)
Socket welding flange (SW)
Threaded flange (Th)
Lapped joint flange (LJF)
Blind flange (BL(s))
Applications
Titanium flanges are known for their high strength and light weight, making them excellent for naval applications as well as oil and gas offshore drilling equipment. They're also frequently employed in chemical processing systems that require chlorine and chlorine compounds. While titanium flanges are known for their lightweight strength, zirconium flanges are known for their exceptional corrosion resistance in hostile chemical conditions such as formic acid, nitric acid, and acetic acid. Typical pipe flange Among the applications are:
Chemical processing, which includes polymer manufacturing
Production of pulp and paper
Engineering in the sea
Offshore drilling rigs for oil and gas
Copper foam, characterized by its microporous structure and unique physical and chemical properties, finds widespread applications in various fields. With its lightweight structure and excellent electrical conductivity, copper foam has become a versatile material of choice.
Parameters
Number of holes: 10/20 PPI (10-120 can be customized)
Bulk density: 0.15-0.45 g/cm3
Size: 100*100*10mm thickness/ 100*100*20mm thickness
Porosity: 90-98%
Thermal Conductivity (Theoretical): >6W/M.K
Mechanical Strength (Theoretical):â?¥2.5MPa
Tensile Strength (Theoretical): 5-18MPa
Features
Lightweight Structure: Copper foam's microporous structure provides it with an extremely low density, making it remarkably lightweight. This quality makes copper foam highly valuable in weight-sensitive applications, such as the aerospace and automotive industries.
Excellent Electrical Conductivity: Copper foam exhibits outstanding electrical conductivity, enabling efficient conduction of both current and heat. This attribute makes it widely used in electronic equipment, radiators, and electromagnetic shielding applications.
High Plasticity: Copper foam possesses excellent plasticity, allowing it to be easily shaped and formed into various sizes and geometries. This feature makes it highly suitable for manufacturing components with complex structures, including filters, sound-absorbing materials, and thermal insulation materials.
Superior Corrosion Resistance: Copper foam demonstrates strong resistance to corrosion, protecting it from the detrimental effects of humidity, chemicals, and oxidation. This property makes it extensively employed in marine engineering, chemical industries, and environmental protection applications.
Applications
Electronic Equipment: Copper foam finds wide usage in electronic equipment, including circuit boards, heat sinks, and electromagnetic shielding materials. Its excellent electrical conductivity and heat dissipation properties contribute to enhanced device performance and stability.
Aerospace: Copper foam's lightweight structure and high strength make it an ideal material for aerospace applications. It is utilized as a structural material and thermal insulation material, reducing aircraft weight and providing effective thermal insulation.
Filtration: The microporous structure of copper foam makes it an excellent filter material. It is employed in liquid and gas filtration systems, removing impurities and solid particles. Applications include water treatment, air purification, and automobile emission control.
Acoustic Materials: Copper foam's plasticity and sound-absorbing properties make it a valuable material for acoustic applications. It can be used in the production of audio equipment, acoustic isolation materials, and noise control products, delivering exceptional acoustic performance.
Sintered titanium plates are widely used in heat exchangers due to their excellent thermal conductivity, corrosion resistance, and high-temperature stability. A heat exchanger is a device that transfers heat between two fluids or materials, typically one fluid is heated while the other is cooled.
Sintered titanium plates can be used as the heat transfer medium in a heat exchanger, where they efficiently transfer heat while resisting corrosion and maintaining their structural integrity.
Product parameters
Material: Gr1
Applicable temperature: 300
Use environment: strong acid and alkali seawater regia, etc.
Features
1. Excellent corrosion resistance. Due to the extremely strong corrosion resistance of titanium, sintered titanium plates have excellent corrosion resistance under high temperature, high pressure and strong corrosive media, which can effectively protect equipment from media erosion.
2. Good physical properties. Sintered titanium plate has high strength and hardness, and has certain toughness and wear resistance, which can well withstand the working conditions of high temperature, high pressure and strong corrosion environment.
3. Excellent processing performance. Because sintered titanium plate has good toughness and forgeability, it is easy to form and process, and can be specially processed according to specific needs.
4. Excellent thermal conductivity. Due to the high thermal conductivity of the sintered titanium plate, heat can be quickly transferred out in a high temperature environment, thereby ensuring the efficient operation of the equipment.
Application of Sintered Titanium Plate in Heat Exchanger
Chemical processing: Sintered titanium plates are commonly used in heat exchangers for chemical processing applications, such as in the production of acids, bases, and salts.
Power generation: Sintered titanium plates are used in heat exchangers for power generation applications, such as in , where they transfer heat from the reactor core to the secondary coolant.
Food processing: Sintered titanium plates are used in heat exchangers for food processing applications, such as in the pasteurization of milk and other dairy products.
Industrial processes: Sintered titanium plates are used in heat exchangers for various industrial processes, such as in the cooling of gases and liquids in petrochemical plants, oil refineries, and other manufacturing facilities.
Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters.
Parameters
Material: SUS334L SUS316L
layers: single layer, 2 to 3 layers, 5 layers and 6 layers or customized
Sheet size customized
Features
1.Uniform pore size
2.High temperature resistance and corrosion resistance
3.Cleanable and Reusable
4.Micron-level pore size
Different layers has different performance characteristics
Single layer sintered wire mesh is formed by diffusion bonding, resulting in a permanent geometric shape, pore size and filtration level. It is a cost-effective alternative to mesh filters and commonly found in disc, ring, and simple cylindrical shapes.
Two to three layers of sintered wire mesh have good mechanical strength and medium-sized pores, suitable for manufacturing pleated cylindrical filters, candle filters, and sintered discs. This type of sintered wire mesh has a filtering layer with the desired pore size sandwiched between outer and inner protection layers.
Five-layer sintered wire mesh consists of one layer of fine woven wire mesh sandwiched between two layers of coarser woven wire mesh protection layers. These three layers of woven wire mesh are then sintered together with two support layers to enhance the filtration performance. This type of sintered metal wire mesh laminated plate has a wide range of applications in chemical processing, food and beverage, pharmaceuticals, transportation, and is used for liquid and gas filtration, fluidized beds, and other applications.
Application
Oil and gas production
Chemical industry
Food
Aerospace
Polymer filtration
Energy and Nuclear Power
Customized cylinder titanium filter tube cartridge is a new type of high-efficiency porous filter material made of metal� titanium powder� as the raw material through powder sieving, cold isostatic pressing molding, sintering, mechanical welding processing, etc., because its pores and filtration accuracy can be carried out in a wide range Adjustment is widely used in the fields of self-lubrication, filtration, separation, catalysis, flame extinguishing, heat exchange, thermal electron generation, and gas distribution.
Brand: TopTiTech
Origin: Baoji, China
Material: Titanium
Main purpose: used for gas and liquid filtration and gas distribution.
Filtration accuracy: 0.2-50�¼m
Diameter: 30-80mm
Length: 100-1000mm (special specifications can be customized)
Filtration principle: Customized cylinder titanium filter tube is a porous titanium metal filter material made by powder metallurgy. Its internal pores are curved and crisscrossed. The pore size distribution is uniform. The filtration mechanism is typical of deep filtration.
Performance:
This product has excellent properties such as corrosion resistance, high-temperature resistance, high strength, easy filter accuracy, and easy regeneration;
the titanium filter is formed by titanium powder formed and sintered at high temperature, so the surface particles are not easy to fall off;
in the air the use temperature can reach 500-600â??;
it is suitable for the filtration of various corrosive media, such as hydrochloric acid, sulfuric acid, hydroxide, seawater, aqua regia, and iron, copper, sodium, and other chloride solutions;
It has excellent mechanical properties, and can be cut, welded, and another machining;
high compressive strength, internal pressure damage strength up to 2MPa or more; 7. its filtration accuracy is easy to ensure, even if it works under high temperature and pressure, the pore size will not be deformed;
the porosity is up to 35-45, the pore size distribution is uniform, the dirt holding capacity is large;
the regeneration method is simple and can be reused after regeneration.
Application
Liquids or gases filtration in high temperature and pressure;
Filtration of liquids or gases containing ozone;
Prefiltration and decarbonization in pharmaceuticals industry, as a small injection, oral, etc ;
Highly corrosive liquid and gas purification.
Sintered titanium powder filter with a flange connector is a kind of porous filter element which is made of industrial high-purity titanium, after sieving, cooling and isostatic pressing, and then sintered at high temperature and high vacuum. It has excellent properties such as corrosion resistance, high-temperature resistance, high strength, easy to ensure filtration accuracy, and easy regeneration. It is suitable for the filtration of various corrosive media, such as hydroxide, seawater, aqua regia and the filtration of chloride solutions such as iron, copper, and sodium.
Product name:Sintered titanium powder filter with flange connector
Specifications:OD20 WT2.5-3.0 L200mm
Filtering accuracy:30um
Connector:Flange connector
Packaging: Standard export wooden case or according to the customer's request
Delivery: By sea & Air Shipping & International Express
Lead time: Generally around 3-7 days for sample,7-15 working days for order, it's according to quantity.
Advantage
1, Uniform structure, narrow pore size distribution, high separation efficiency.
2, High porosity, low filtration resistance, high penetration efficiency.
3, High temperature resistance, Normally can be sued up to 280 degrees.
4, Good chemical stability, acid and alkali corrosion, antioxidant properties.
Applications
1. pharmaceutical industry, such as infusion, small injections, eye drops, oral liquid the filtration before the end.
2. impurity filter, decarbonization filter and precision filter during the productuon of medicine.
3. Security filter for UF system, RO system and EDI system in water treatment, and filtration after ozone sterilization.
4. Food and beverage industry such as drinks, juice, wine, beer, vegetable oil, mineral water, soy sauce etc.filtration.
Packing and Delivery:
In order to protect them from rubbing,make them wrapped with plastic bags respectively. kraft paper is used to fasten the plates together,protect them from scattering. Putting the foam in the wooden cartoon to protect them better while shipping. Finally put the goods into wooden cases.
Sintered stainless steel mesh filter is a new type of filter material made of multi-layer metal woven wire mesh through special lamination pressing and vacuum sintering. The meshes of each layer of wire mesh are interlaced to form a uniform and ideal The filtration structure has excellent filtration accuracy, filtration resistance, mechanical strength, wear resistance, heat resistance, cold resistance and processability, especially ideal for filtration that requires high compressive strength and uniform filtration precision.
Parameters:
Material: 316L stainless steel
Filtration accuracy: 0.22-100um
Size: standard or customized
Application:
(1) Used as dispersion cooling material in extremely high temperature environment;
(2) Orifice plate material for gas release liquid fluidized bed;
(3) Used for high-precision, high-reliability high-temperature filter materials;
(4) Used for high pressure backwash oil filter.
Examples:
(1) Precision filtration of various hydraulic oils and lubricating oils in the machinery industry;
(2) Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature corrosive liquids in the petrochemical industry, filtration, washing and drying of materials in the pharmaceutical industry;
(3) Application of gas homogenization in powder industry, fluidized plate in steel industry;
(4) Buzzer, etc. in explosion-proof electrical appliances;
(5) Gas-solid, liquid-solid, gas-liquid separation.
Performance advantages:
1. High strength and rigidity: high mechanical strength and compressive strength;
2. High precision, uniform and stable: uniform filtering performance can be achieved for the filtering particle size with a precision of 1~300 m, and the mesh does not change during use;
3. Wide range of use environments: It can be used for filtration in temperature environments ranging from -200 C to 650 C and acid-base corrosive environments;
4. Excellent cleaning performance: good countercurrent cleaning effect, can be used repeatedly, and long life (can be cleaned by countercurrent water, filtrate, ultrasonic waves, dissolution, baking, etc.).
The SS sintered mesh filter disc is made of multilayer (usually five layers) 316L or 304L stainless steel wire and is sintered by high-temperature vacuum, argon arc or plasma welding. Adjust the size and distribution of holes by selecting the wire diameter, mesh size, and weaving method of the wire mesh. Sintered wire mesh has excellent filtration precision, filtration resistance, mechanical strength, wear resistance, heat resistance and processability.
Product specification
Material: SUS316L, SUS304L
Size: Length 500-1200mm; Diameter 20-400mm
Filtration accuracy: 1~100�¼m
The standard five-layer sintered mesh includes: a reinforcement layer, reinforcement layer, separation layer, filter layer, the protection layer
Shape: square, round, shaped (customized)
Product Features
1. Economical option.
2. Uniform aperture.
3. High temperature & corrosion resistance.
4. Cleanable & reusable.
Applications
1) Used as a dispersed cooling material in high-temperature environment
2) Used for gas distribution, air flotation transportation, fluidized bed, gas collection, shock absorption, noise reduction, flame retardant
3) Used as a high-precision, high-reliability filter material
4) For high-pressure backwash oil filter
Package
1. The SS sintered mesh filter elements� are usually packed in cartons, wrapped in soft film, and fixed in the box filled with industrial foam cotton, and the outer baler is packed with plastic bags to ensure that the products have no collision, no shaking, and no damage during transportation.
The SUS 316L powder sintered small filter element is made of 316L powder pressed through a mold and then sintered at high temperature. It adopts its technology and strictly controls every step of the production process, including powder particle distribution, molding and sintering. It has high mechanical strength, high temperature resistance and corrosion resistance.
The SUS 316L powder sintered small filter element has good, uniform pore size distribution, good air permeability, cleanable regeneration, weldable and mechanically processable, etc. By adjusting the powder particle size and process conditions, it is possible to produce porous metal sintered filter elements with a wide range of filtration accuracy.
Product parameters
Material: 316L, 304
Specifications: OD 8- 37mm Length 10-50mm
Accuracy: 1-50 m
Temperature resistance: 600
Maximum working pressure difference: 0.6Mpa
Application Environment
Nitric acid, sulfuric acid, acetic acid, oxalic acid, phosphoric acid, 5% hydrochloric acid, molten sodium, liquid hydrogen, liquid nitrogen, hydrogen sulfide, acetylene, water vapor, hydrogen, coal gas, carbon dioxide gas and other environments
Product features
1. Good mechanical properties
2. Stable shape
3. Good air permeability
4. Good chemical stability, high temperature resistance, acid and alkali resistance, fire prevention and anti-static
5. High temperature resistance
6. Uniform bubbles, wide range of gas dispersion, no clogging
Product applications
1. Catalyst recovery
2. Gas-liquid filtering and separation in the sectors of fermentation for environmental protection, medicine, beverage, food, metallurgy, and petroleum.3. Dust removal, sterilization and oil mist removal for various gases and steam
4. Noise reduction, flame resistance, gas buffer
Craftsmanship
The first step is to screen high-quality stainless steel 316L powder particles that meet the requirements according to the needs, and then use a custom-made mold for powder molding. After the molding is completed, put the product into a high-temperature vacuum furnace for sintering, and finally take it out for cooling and demoulding, and finally connect the interface by welding or riveting and then put into use.
Filtration principle
A sintered metal microporous filter element made of stainless steel is used to separate microscopic particles and filter a variety of materials. The interior is hollow and the wall thickness is uniform. The other end is open with one end shut.The material of the cylindrical cylinder wall is made of stainless steel sintered metal microporous material and make the function of filtration and separation.
High-porosity metal nickel fiber felt is a patented product, which is a three-dimensional nickel felt made of metal nickel fiber developed in chemical and metallurgical processes. The purity of nickel fiber felt is 99.5%. It is a new material with light weight, good flexibility, adjustable porosity and felt thickness.
Metallic nickel felt is made of micron-sized pure nickel fiber in accordance with international technical standards, through a special felting process and ultra-high temperature vacuum sintering process. Compared with nickel mesh or nickel powder sintered plate, nickel fiber felt has a good three-dimensional network porous structure, high porosity, large specific surface area, uniform pore size distribution, strong corrosion resistance, good water permeability, good heat dissipation, and current density high, low voltage, stable performance, long life and other advantages.
Widely used in fuel cells, military industry, aerospace, civil, medical and other industries. Especially hydrogen fuel cell diffusion media: anode diffusion layer (GDL) for proton exchange membrane (PEM) water electrolysis.
Product parameters
Color: light gray
Size: Customized on request
Thickness: 0.2mm-2mm common thickness (0.25, 0.4, 0.5,0.6, 0.8, 1.0mm)
Porosity: 60-70% (can be customized upon request)
Shape(can be customized) polygon,round,ring,disc,etc.
Product Features
Good electrical conductivity
High mechanical strength
Good chemical stability
Strong corrosion resistance
Large specific surface area
The fibers in the sintered fiber mat are overlapped with each other, and each fiber is welded with several fibers. The overlapping points are in a slightly fused state, and the entire fiber mat forms a complete conductive network with excellent electrical properties. And it also has a large specific surface area, which is mainly determined by the characteristics of the preparation process of the nickel fiber felt. The drawn fiber itself has a large surface area, and the fiber is laid into a net to form a network structure that is evenly overlapped with each other.
Manufacturing flow
Nickel wire Cluster drawing Nickel fiber Fiber shear Air-laid Sintering Nickel fiber felt
Application fields
Filter materialPhotocatalyst series air filter screenChemical catalyst and support materials
Battery electrode material
Heat exchange and adsorption materials
Getter is a material that can absorb residual miscellaneous gas and water vapor and fix the atmosphere. Its main function is to absorb residual gas and increase the degree of vacuum to ensure a good vacuum state.
Titanium sintered porous getter is a non-evaporable room temperature getter material. It has the advantages of high activity and good air absorption at room temperature. After activation, it can quickly and effectively absorb oxygen, nitrogen, hydrogen, carbon monoxide, carbon dioxide, methane, water vapor, etc. Among them, hydrogen absorption is reversible, usually inhaled at 500�°C, and clean hydrogen is released above 500�°C. Does not absorb inert gases such as helium, neon, and argon. The getter can be repeatedly activated and regenerated, and has a long service life.
The sintered titanium getter is made of spherical titanium powder as raw material, which is sintered in high temperature vacuum after compression molding. Therefore, it has high porosity and good mechanical strength.
Product parameters
Product nameï¼?Titanium Sintered Porous Getters
Brandï¼?TOPTITECH
Materialï¼?Titanium powder
Porosity : 30% - 40%
Function: Absorb residual gas
Size: Customized
Product features
1.High gas pumping speeds
The material's intricate network of pores offers a sizable surface area for gas molecules to interact with, enabling the getter to efficiently and quickly remove leftover gases. This makes titanium sintered porous getters a well-liked option in situations where high pumping rates are necessary, including in the fabrication of vacuum tubes or semiconductors.
2.Chemical stability
The getter does not release the trapped gases back into the vacuum environment when it combines with the remaining gases in the vacuum system, instead creating stable titanium oxide or nitride compounds. As a result, the getter is a good and dependable way to get rid of leftover gases in vacuum systems.
3.Compatibility
A variety of vacuum materials, such as glass, ceramics, and metals, are very compatible with titanium sintered porous getters, including these. They may be utilized in a number of vacuum system configurations because to their interoperability, which also makes it simple to integrate them into existing systems.
4.Long lifespan
Titanium sintered porous getters have a long lifespan and can keep working efficiently for a long time, decreasing the need for routine upkeep and replacement. They are a practical choice for many vacuum system applications because of their longevity.
Product application
1.Getter for high vacuum
2. Getter for vacuum pair glass
3. Getter for ultrahigh purity gas purifying
4. Getter for VIP ( VIP Vacuum Insulation Panel )
SUS316L five-layer sintered filter mesh is a widely used sintered mesh with standard structure. It is a new type of filter material made by stacking five layers of stainless steel sintered mesh in sequence and vacuum sintering. Generally, it is a five-layer structure, which is divided into five parts: protection layer, filter control layer, dispersion layer, support skeleton layer, and skeleton layer.
The standard five-layer sintered mesh filter has the characteristics of strong corrosion resistance, good permeability, high strength, easy cleaning and back cleaning, uniform filtration accuracy, hygienic and clean filter material, and no shedding of the wire mesh.
Sintered mesh has a wide range of applications, suitable for various filtration, separation, fluid bed, powder transportation, dust removal and explosion protection, and can be used in petrochemical industry, metallurgical industry, pharmaceutical industry, water treatment, food industry, environmental protection, machinery industry and other industries.
Product parameters
Standard thickness: 1.7MM
Standard material: stainless steel 304, 316, 316L
Standard size: 500*1000MM, 600*1200MM, 1000*1200MM
Note: On the basis of 5 layers of sintered mesh, add a layer of 12 mesh screen to become 6 layers of sintered mesh, with a thickness of 3.5MM, better pressure resistance.
Five-layer structure display
Features
1. Strong tensile strength and stiffness
It has a high mechanical strength, excellent processing, welding, and assembling capabilities, and is simple to use.
2. Consistent and uniform precision
It has a high mechanical strength, excellent processing, welding, and assembling capabilities, and is simple to use.
3. A wide range of applications
It can be utilized in temperatures ranging from -200 �°C to 600 �°C, as well as for acid and alkali filtration.
4. Outstanding cleaning performance
It has a good countercurrent cleaning effect, can be used frequently, and has a long service life (it can be cleaned by countercurrent water, filtrate, ultrasonic, melting, baking, etc.).
5. Excellent performance
Excellent mechanical performance, pressure and suction filtration, ability to satisfy various filtration needs, and ease of operation.
Application fields
1. In the machinery business, precise filtration of different hydraulic fluid lubricants;
2. Filtration, washing, and drying of materials in the pharmaceutical business; filtration and purification of various polymer melts in the chemical fiber film industry; filtration of various high-temperature and corrosive liquids in the petrochemical industry;
3. Use of fluidized plates in the steel sector and gas homogenization in the powder business;
4. Distributors of electrical appliances that are explosion-proof, etc.
The sintered powder metal filter is made of metal powder pressed through a mold and then sintered at a high temperature. It has the advantages of high mechanical strength, high-temperature resistance, good corrosion resistance, uniform pore size distribution, good air permeability, cleanable regeneration, welding, and machining, etc..
The sintered powder metal filters is widely used in gas-liquid filtration and separation in the fields of the chemical industry, medicine, beverage, food, metallurgy, petroleum, environmental protection and fermentation, dust removal, sterilization, and oil mist removal of various gases and steam; gas buffer, etc.
1. Titanium powder sintered filter elements
Porous and sintered
uniform structure, high porosity
acid and alkali corrosion resistance,
high temperature resistance to 600
filtration precision is 0.22-100um
2. Stainless steel powder sintered filter elements
 porous and sintered
stainless steel 316L powder
high temperature resistance to 300
acid and alkali resistance
easy to clean and replace
3. Copper powder sintered filter elements
 Material: copper powder
Shape: sheet, tube, cup, plate, etc.
Filtration precision: 3.0-90 m
precise pore size, uniform distribution
Applications
1. Filtration/Separation of Liquid and Gas
2. Spargers
Examples of Uses for Sparging
Carbonization of Soda
Carbonization of beer
Stripping of Edible Oils from Oxygen
3. Breathing Ports
4. Sensor protection
5.(Throttling/Dampening) Flow Control
6. Exhaust mufflers
7. Pressure/Flow Equalization
The Sintered SS 316 Wire Mesh Filter Pipe, is a brand-new kind of filter material, composed of multi-layer metal sintered mesh, which has high strength and overall rigidity. The meshes of the net are interlaced to form a uniform and ideal filtering structure. Stainless steel sintered mesh is generally divided into five layers, which are divided into four parts: protective layer, filter layer, separation layer, and support layer. This type of filter material has a high degree of strength and rigidity, as well as uniform and steady filtration precision. It is an ideal filter material for occasions that require high requirements and uniform filter particle size.
Product parameters
Materials: SS304ã??SS304Lã??SS316ã??SS316L
Filtration accuracy: 1-300um
Temperature resistance: -200 ~ 650â??
General Thickness: 1.7mm
General Size:500mmX1000mm, 1000mmX1200mm
Compressive strength: 2-3Mpa
Features
1. A wide variety of accuracy in filtering. Have dependable filtering performance from 1 to 300;
2. Filtration accuracy is stable. The filter layer's wire mesh is resistant to deformation because of the protection provided by the top and lower layers of wire mesh and the sintering process of diffusion and solidification;
3. Physical power. It has high mechanical strength and pressure resistance thanks to the fourth and fifth layers' reinforcement;
4. It is simple to clean. Surface filter material is used, making it simple to clean and particularly suitable for backwashing;
5. Resistance to high temperatures.
6.Corrosion protection; high temperature resistance below 650�°C. It has a high level of corrosion protection because SS316, SS304, and other materials are used;
7. It is simple to process. appropriate for cutting, twisting,
Application
Stainless steel sintered mesh is a new type of filter material with high strength and overall rigidity made of stainless steel mesh through special lamination and vacuum sintering. The meshes between the layers of mesh are interlaced to form a uniform and ideal filter structure.
Widely utilized in the food and pharmaceutical sectors, particularly in two-in-one and three-in-one medical devices.
1. Precise filtration of various hydraulic oil lubricants in the machinery industry;
2. Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature and corrosive liquids in the petrochemical industry, and filtration of corrosive liquids in the pharmaceutical industry filtration, washing and drying of materials;
3. The use of fluidized plates in the steel business and gas homogenization in the powder industry;
4. Distributors in explosion-proof electrical appliances, etc.
The stainless steel filter element is a kind of filter material with high strength and overall rigidity, which is made of multi-layer metal sintered mesh, which is made of multi-layer stainless steel mesh after special laminated pressing and vacuum sintering. The pores are interlaced to form a uniform and ideal filtration structure.
The stainless steel pleated filter element is folded by special stainless steel wire mesh. The pleated process makes the filter element have a large filtration area, high dirt holding capacity and high flow rate. Each seal adopts argon arc welding process, no leakage, and can be used in high temperature and high pressure filtration environment. The stainless steel filter element has excellent performance, and the filter element can be cleaned repeatedly.
Products Parameters
Main filter material: SS316 SS304 SS316L SS304L
Main filter media: stainless steel fiber sintered felt and stainless steel woven mesh
Regular outer diameter: 25 30 35 50 60 63.5 65 100 150mm (customized)
Regular inner diameter: 25 30 35 50 100 150mm (customized)
Length: Generally 5", 10", 20", 30", 40" (customized)
Interface form: 222 226 215 M36 M28 M24 M22 M20 threaded interface
Maximum working temperature: 500
Filtration accuracy: 1-200um
Working strength: 0.1-30MPa
Processing: The sealing surfaces of the filter element are joined by argon arc welding process, and the filter layer adopts multi-fold folding process to form a complete filter element without leakage and medium shedding.
Features
1. The precision filter element made of stainless steel has high porosity, excellent air permeability, low resistance, and low pressure difference;
2. The stainless steel precision filter element's filter area and dirt-holding capability are both substantial after folding;
3. The high temperature resistance, corrosion resistance, and suitability of the stainless steel precision filter element for high viscosity liquid filtering;
4.Effective renewal;
5.All-stainless steel construction; broad chemical compatibility;
6.6. Reusable after chemical, high temperature, and ultrasonic cleaning.
Applications
Environmental protection, petroleum, chemical, medical, high temperature gas filtration, scientific research, metallurgy, food, machinery, and other sectors use stainless steel pleated filter elements extensively.
1. Filtration of various high temperature and corrosive liquids in the petroleum and chemical sectors;
2. Filtration and purification of various polymer melts in the chemical fiber and film industries;
3. Thorough filtration for mechanical equipment of different hydraulic oils and lubricating oils;
4. In the pharmaceutical, biological, beverage, and other sectors, the clarification and filtration of various liquids.
The metal microporous filter cartridge processed by stainless steel irregular powder can be isostatically pressed, molded and extruded. It has good permeation filtration performance and high filtration accuracy, as well as certain strength and toughness, and can be used at a high temperature of 600 C.
The metal microporous filter cartridge is mainly used in basic industries such as petroleum, chemical industry, and environmental protection as filter materials, porous electrode materials, sound-absorbing materials, shock-absorbing materials, divergent cooling materials, catalysts and catalytic reduction materials, antifreeze and buffer materials.
Product Parameters
Material: SUS304, 304L, 316, 316L
Shape: tube, plate, sheet, disc, ring, rod and cone
Filtration accuracy: 0.22um-100um
Applicable temperature: 600
Porosity: 30%-40%
Thickness: 1.0mm-10mm
Length: customized
Features
1. High porosity
The pore size is uniform, easy to blow back, can be regenerated online, easy to clean, strong regeneration ability, and long service life.
2. High mechanical strength
It is easy to install and use, easy to maintain, good in assembly, and can be welded, bonded and machined. Uniform pores, ideal for situations needing high consistency, such as fluid dispersion and homogenization treatment. Good mechanical performance, low pressure difference, large flow rate, pressure filtration and suction filtration, and simple operation.
3. Good molding process
The total unwelded length is up to 1200 mm. Stainless steel powder products are manufactured at one time without cutting, resulting in a high effective utilization rate of raw materials and maximum material savings. It is particularly suited to components with huge batch sizes and complex architectures.
Sintered stainless steel filter discs, also called sintered metal porous filters, adopt stainless steel 316, 316L powder as raw materials and then produced through sizing, molding and sintering processes.
Sintered stainless steel filter discs have found widespread use in industries such as environmental protection, petroleum, natural gas, chemical, environmental detection, instrumentation, pharmaceutical equipment, and others.
Product Parameters
Material:304, SS 316L, stainless steel
Max pressure:5MPa
Max temperature:600 degree
Types:disc, plate, cup, tube cartridge, irregular
Diameter Size:2.0 mm to 450 mm
Height Size:1.0 mm to 100 mm
Pore Size:stainless steel (0.2-120um)
Product Features
1. Superior to conventional metal filter materials in terms of shape stability, impact resistance, and alternating load capacity.
2. Air permeability, with a stable separation effect
3. High loading and unloading strength, making it suited for usage in high temperature, high pressure, and corrosive situations
4. Particularly suited to high-temperature gas filtration;
5. Products of various shapes and precision can be customized according to user requirements, and can also be used for various interfaces by welding.
Applications
When the filter cake on the surface of the sintered metal powder filter element reaches a certain thickness, due to its high-strength performance characteristics, the filter element can be cleaned by backwashing or backflushing through a certain reverse pressure, so that the filter element can be used again. . Because of its many characteristics and the characteristics of repeated cleaning and reuse, it is widely used in water treatment, petrochemical filtration, seawater desalination, chemical filtration, resin and coating, hydroelectric power generation and other fields.
Titanium rod filter element is a porous filter element made of industrial high-purity titanium, which is formed by sieving, cooling and isostatic pressing, and then sintered at high temperature and high vacuum. It has outstanding qualities such as corrosion resistance, high temperature resistance, high strength, ease of filtration accuracy assurance, and ease of regeneration. It is suitable for the filtration of various corrosive media, such as: hydrochloric acid, sulfuric acid, hydroxide, sea water, aqua regia, and chloride solutions such as iron, copper, and sodium.
Technical Parameters
Filtration accuracy: 0.22um-100um
Porosity: 30-40%
Air permeability: 0.02-20M3cm/m2h
Compressive strength: 0.5-1.5Mpa
Temperature resistance: 280C (wet state)
Maximum working pressure difference: 0.6Mpa
Diameter: 30mm 50mm 60mm
Length: 5 inches 10 inches 20 inches 30 inches 40 inches
Interface form: M20 M30 222 226 DFPD (double flat port)
Filtration accuracy: 0.45m, 1m, 3m, 5m, 10m, 20m, 30m, 50m, 80m, 100m
Features
1. High temperature resistance
Generally, it can be used normally under 280 degrees.
2. Uniform and stable precision
Uniform structure, narrow pore size distribution, high separation efficiency, high porosity, low filtration resistance, high penetration efficiency.
3. Resistance to corrosion
Chemical stability, acid and alkali corrosion resistance, and oxidation resistance are all strengths.
4.A large filter area
In accordance with food hygiene and pharmaceutical GHP criteria, there is no particle shedding and no secondary polluting of the original solution.
5. Longevity
It is easy to clean, can be regenerated online, and has a long service life (generally several times that of membrane filter elements).
Applications
1. It is employed in the pharmaceutical business for decarbonization filtration in the concentrated preparation of big infusions, tiny injections, eye drops, and oral liquids, as well as security filtration prior to terminal filtration in diluted preparations.
2. Impurity removal and filtration in the raw material production process, decarbonization filtration, and fine filtration of materials.
3. Ultrafiltration, RO, and EDI security filtration in the water treatment business, as well as filtration following ozone sterilization and ozone aeration.
4. Clarification and filtering of beverages, liquor, beer, vegetable oil, mineral water, soy sauce, and vinegar.
5. Filtration and recovery of ultrafine fine particles and catalysts, precision filtration following resin adsorption, and impurity removal and filtration of system heat transfer oil and materials, catalysis Gas rest purification, etc. are all processes used in the chemical industry to decarbonize liquid products, liquid raw materials, and pharmaceutical intermediates.
Sintered titanium porous plate for PEMFC is a porous material that is created from high-quality, spherical, and high-purity titanium powder as the raw material. It is rigidified by forging and sintering it at high temperatures.
Low density, high specific strength, good corrosion resistance, and good biocompatibility are the qualities of sintered titanium porous plate for PEMFC.
Parameters:
Brand: TopTiTech
Materials: pure titanium powder
Filter rating: 0.22um-100um
Porosity: 25-45%
Penetrability: 3-800M /M hKPa
Working pressure: 2.5MPa
Working temperature: 300
Shape: Round disc sheet tube round bar cap
Specific surface area: 10-40cm /cm
Features
1. High flow rate, high resistance to high temperatures and pressures.
2. Resilient to the majority of corrosive fluids.
3.Even pore distribution and good air permeability.
4. Stable form and strong component strength.
5. Very strong mechanical resistance.
6. Consistent filtration precision even after numerous washings.
7.Backwashing assistance with minimal manual upkeep and expense.
According to their physical and structural characteristics, titanium sintered porous materials are mostly used for filtering materials, electrodes, heat-transfer materials, catalyst carrier materials, and noise-cancelling materials.
What exactly does sintering entail?
It is the process of combining small particles into a single solid without actually melting the material by applying pressure and heat to the mixture.Ceramics, metals, plastics, and a few other types of materials are among the particles that can be sintered together.
This procedure is particularly crucial in creating discrete particles as a unit.You can make sintered metal filters with it.
The high temperature heating of the compaction contacts causes the constituent materials to fuse together as the materials eventually become wet.The temperature of the furnace, the temperature of the atmosphere and the temperature of the contacts are all in the heat and are the critical elements of the process.
Stainless steel pleated filter element is a high-efficiency filter material. Due to its unique process characteristics, it has been widely used in filtration and separation in water treatment, food and beverage, pharmaceutical and other fields.
The manufacturing process of the stainless steel pleated filter element is to use high temperature and high pressure to pass the stainless steel wire mesh through pressing rollers, dies, etc. to form a folded structure, and then process it into filter materials of various specifications.
Product parameters
Filtration accuracy: 0.1-200 microns
Diameter: 60mm, 80mm, 100mm
Length: 250mm, 500mm, 750mm, 1000mm
Filter element material: stainless steel 304, 316, etc.
Filter structure: single layer, multi-layer, multi-layer composite structure
Operating temperature range: 40 C 200 C
Maximum pressure: 1.0MPa, 1.6MPa, 2.5MPa
Features
1. High-efficiency filtration.
2. Good washability.
3. Long life.
Applications
Due to its high-efficiency filtration, good washability and long life, stainless steel pleated filter elements have been widely used. Among them, in the field of water treatment, such as tap water filtration, mineral water filtration, sewage treatment, etc., the application of stainless steel folded filter elements is more common.
Stainless steel powder sintered filter element is a kind of filter material, which is made of stainless steel powder sintered at high temperature. The filter element has high permeability, can effectively filter tiny particles and impurities, has high corrosion resistance and durability, and is suitable for liquid and gas filtration in various chemical, food, pharmaceutical, electronic and other industries.
Product parameters
Diameter: 50mm-1200mm
Length: 100mm-2000mm
Filtration accuracy: 1 m-100 m
Filtration area: 0.1-1000
Maximum working temperature: 600 C
Resistance coefficient:
Stainless steel porous gas sparger/diffuser is also called sintered metal distributor, also known as porous metal distributor. In order to make sure that the air bubbles are distributed equally throughout the container, it is an industrial sparger instrument that distributes gas into a liquid tank. The surface is normally metallic gray, the dense part is a bright surface, the powder sintered part is a normal matte surface, the sintered part does not add any additives in the production process, normal vacuum sintering, the powder is naturally bonded and formed, the aperture is formed naturally, and there is a certain pressure ability.
Stainless steel porous gas spargers/diffusers are commonly used for stripping, mixing or diffusion in many gas-liquid contacting applications. So whether it's for beverage carbonation, ozone treatment or chlorine bleaching, it can always help you to increase the efficiency of spraying. The sintered porous metal media is durable enough to last a long time, providing repeatable performance cycles.
Product parameters
Materials: Stainless Steel 304L/316L, Inconel, Hastelloy, Copper
Connection Type: M5 thread with O-ring groove, 10-32 UNF thread, hose barb, NPT, butt weld end
Porosity: 15%-55%
Metal powder serves as the only raw material for the sintered metal powder filter; no binders are used. It is generated by cold isostatic pressing and then sinters at high temperatures. By adjusting the process parameters and metal powder particle size, the pore size and distribution of the component can be changed. Utilize the pore structure, material composition, compressive strength and other characteristics of different filter materials to develop filter products suitable for users.
Product parameters
Material: stainless steel powder, brass powder, titanium powder
Diameter:
Length: 5 inches (125mm) 10 inches (250mm) 12 inches (300mm) 20 inches (500mm) 30 inches (750mm) 40 inches (1000mm)
Interface form: M20 M30 222 226
Filtration accuracy: 0.45 micron 1 micron 3 micron 5 micron 10 micron 20 micron 30 micron 50 micron 80 micron 100 micron
Features
Strong resistance to corrosion
An inert metal with exceptional corrosion resistance is titanium. Strong alkali and strong acid media can be filtered using the titanium metal rod filter element. It has a wide range of applications in the chemical industry and in the filtering of the pharmaceutical industry's organic lysozyme production process.
Good tolerance to high temperatures
The titanium filter element has a high temperature resistance that goes up to 300C. In operational situations with high temperatures, this function is frequently used. The temperature resistance of the filter element made of polymer materials is normally limited to 50 C. The support and filter membranes will alter if the temperature goes beyond 50 C. It is frequently employed in the filtration of high-temperature liquids and steam filtration (steam filtration in fermentation processes), despite having a significant accuracy variance.
Superior mechanical qualities
With external pressure of 20 kg and internal pressure of 10 kg of destructive force, the titanium rod filter element has strong mechanical qualities and may be utilized in high pressure and quick filtration processes. The pore size of other polymer filter components will fluctuate or even break down when the external pressure is more than 0.5 MPa.
Good regeneration
Due to its superior corrosion resistance, high temperature resistance, and high strength performance, titanium rod filters have a good regeneration effect. There are two types of regeneration: chemical regeneration and physical regeneration treatment.
Physical regeneration method:
(1) Pure water recoil
(2) Steam blowback
(3) Ultrasonic cleaning
Chemical treatment method:
(1) Alkaline washing
(2) pickling
Applications
Catalyst filtration and separation;
Filtration of fluidized bed tail gas in petrochemical facilities and of high-temperature gas in the petrochemical industry;
High-temperature flue gas purification in the metallurgical industry;
Gases like oxygen or hydrogen are frequently diffused into liquids like water or solvents using sintered metal gas diffusion stones, which are porous materials. The porous structure of these stones allows gases to easily diffuse into the liquid, increasing the surface area of contact between the two phases, and facilitating a more efficient transfer of gas into the liquid.
Water treatment, chemical reactions, and the mass transfer of gases and liquids are just a few of the uses for sintered metal gas diffusion stones.
Parameters
Material: stainless steel, titanium
Pore size:0.2-100um
Porosity: 20%-60%
Shape:discs, cylinders, and cubes
Features
Porous structure: The very porous structure of metal diffusion stones makes it simple for gases to permeate into liquids.
High surface area: These stones have a high surface area, which increases their ability to diffuse gases into liquids.
Chemical stability: Metal diffusion stones are chemically stable and can withstand high temperatures and pressures.
Easy to clean: These stones are easy to clean and maintain.
Long lifespan: Metal diffusion stones are made to last a long time and can be used repeatedly before needing to be changed.
Customization: These stones can be customized to meet specific needs, such as different pore sizes or shapes.
Versatility: Metal diffusion stones have a wide range of uses, including gas-liquid mass transfer, chemical processes, and water purification.
Durability: Because of their toughness and capacity to survive adverse conditions, these stones are suited for usage in industrial settings.
Applications
Water treatment: These stones are commonly used in water treatment processes, such as aeration and ozonation, to increase the dissolved oxygen levels in water and improve its quality.
Biotechnology: Gas diffusion stones are used in bioreactors for cell culture and fermentation processes, where they are used to provide oxygen to support the growth of microbes and other cells.
Chemical processing: These stones are used in chemical processing applications, such as gas-liquid reactions, where they facilitate the transfer of gases into liquids to promote chemical reactions.
Food and beverage: Gas diffusion stones are used in the food and beverage industry for carbonation and oxygenation of drinks, as well as for yeast propagation in brewing.
Pharmaceutical industry: These stones are used in the pharmaceutical industry for a variety of applications, including cell culture, fermentation, and purification processes.
Stainless steel pleated filters cartridge is a type of filter element that is made from stainless steel and designed with a pleated structure. The pleats increase the surface area of the filter, which provides more capacity for capturing contaminants.Â
Stainless steel pleated filter cartridge is known for their high strength, durability, and resistance to heat and corrosion. They are commonly used in industrial applications where high-performance filters are required for filtering fluids and gases.Â
parameters
Material:stainless steel304, 304L, 304HC, 316, 316L, 321, 430 or as per you request.
Filter rating 1-300 microns
Flow rate: 80-200l/min
Working pressure:1.5 bar-250 bar
Working medium:The common polymer industrial, included rubber, plastic, liquid emulsion,etc.
Working temperature: 600
Features
1.High Strength Against High Differential Pressures: These filters can withstand high differential pressures without loss of their filtration efficiency or structural integrity.
2.Large Surface and Filtration Area: The pleated design of these filters results in more pleats in the stainless steel filter, which means a larger surface and filtration area. This provides a greater ability to capture contaminants.
3.Washable and Reusable: The stainless steel filter element is washable and reusable, which prolongs its service life and reduces the frequency of filter replacement. This saves money and reduces waste.
4.Excellent Heat and Corrosion Resistance: These filters are highly resistant to heat and corrosion, making them suitable for use in harsh environments where other filters may fail.
Applications
Oil and gas production: are used in the oil and gas industry to filter out contaminants from crude oil, natural gas, and other fluids.
Chemical processing: These filters are used in chemical processing to remove impurities from chemicals and solvents.
Water treatment: are used in water treatment plants to remove sediment, debris, and other contaminants from the water supply.
Food and beverage production: These filters are used in the food and beverage industry to filter out impurities and ensure product quality.
Pharmaceutical production:Â are used in the pharmaceutical industry to filter out contaminants and ensure product purity.
Automotive and aerospace industries: These filters are used in the automotive and aerospace industries to filter out contaminants from hydraulic fluid, lubricating oil, and other fluids used in machinery.
Industrial air filtration: are used for industrial air filtration to remove dust, smoke, and other airborne contaminants from the air.
Sintered titanium felt is a kind of porous material created from tiny titanium fibers that have been flattened down and annealed to provide a smooth, flat surface ideal for use in a variety of industrial applications. This unique material has a range of features that make it ideal for use in a wide range of applications.
In the production of hydrogen and fuel cells, sintered titanium felt is used as a Liquid/Gas Diffusion Layer (LGDL) in stacks, where it helps to distribute the reactant gases and provide electrical contact between the catalyst layer and the bipolar plate or current collector assembly. The material's high corrosion resistance, even under highly acidic and humid conditions, makes it an ideal material for use in these applications.
Parameters
Material: Titanium
Size: 1500 1200mm
Fiber size: 20 microns-40 microns
Thickness: 0.20mm, 0.25mm, 0.40mm, 0.60mm
Porosity: 60%-75%
Porosity and size can be customized.
Features
Porous structure: Sintered titanium fiber felt has an excellent porous structure, which provides high filtration efficiency and large dirt holding capacity.
Thermal conductivity: The material has strong thermal conductivity, making it an ideal material for use in high-temperature applications.
Precision and aperture control: Sintered titanium fiber felt has precise precision and aperture control, which makes it suitable for use in applications where precise filtration is necessary.
Corrosion resistance: The material has high corrosion resistance, even under highly acidic and humid conditions, making it ideal for use in harsh environments.
Applications
Hydrogen and fuel cells: Sintered titanium fiber felt is used as a diffusion medium, such as Liquid/Gas Diffusion Layer (LGDL) in cathode-fed electrolyzers, where it helps to distribute reactant gases and provide electrical contact between the catalyst layer and the bipolar plate or current collector assembly.
Chemical and pharmaceutical industries: Sintered titanium fiber felt is used as a filtration medium, where its high filtration efficiency and precise aperture control are essential in ensuring the purity and quality of the final product.
Aerospace and automotive industries: Sintered titanium fiber felt is used in heat exchangers and other high-temperature applications where its strong thermal conductivity and excellent mechanical properties are essential.
Water treatment: Sintered titanium fiber felt is used in water treatment applications, such as in wastewater treatment plants and desalination plants, where it helps remove impurities and contaminants from the water.
The stainless steel filter is a type of metal porous filter element made from industrial metal powder, typically 304 or 316L. The raw material is formed through cold isostatic pressing and then sintered under high temperature and high vacuum conditions. The resulting filter element contains countless micropores that are curved, criss-crossed, and highly precise, allowing for deep-level precision filtration through pressurization.
Product parameters
Outer diameter: 20 100mm
Length: 100 1500mm (more than 1500mm can be welded)
Filtration accuracy: 0.5um 50um
Porosity: 35-45%
Features
Here are four key features of the stainless steel filter:
1.Precise and uniform porosity: The stainless steel filter boasts highly accurate and uniform porosity, which ensures precision in filtration. The countless micropores inside the filter are curved, criss-crossed, and highly precise, allowing for deep-level precision filtration through pressurization.
2.Excellent mechanical properties: The filter has excellent mechanical properties, including impact resistance and alternating load. It has a stable shape with low resistance to filtration, enabling high permeability.
3.High-temperature resistance: The stainless steel filter has a high temperature resistance of up to 600, making it suitable for use in high-temperature environments. It exhibits a stable separation effect, and its good chemical stability provides high resistance to corrosion at high temperatures.
4.Easy to regenerate: The filter is easy to regenerate, enabling simple reverse cleaning and ensuring an extended service life. It is easy to weld, with seamless welding lengths of up to 1500mm, and the filter is highly versatile, making it suitable for use in a wide variety of applications.
Application
With its unique porous technology, stainless steel filters are widely used across a range of industries, including the petrochemical, coal chemical, pharmaceutical, water treatment, food, metallurgical, and gas purification fields. The filter is a new type of filtration and separation technology material that can be used for various applications, such as terminal filtration of petroleum products, fly ash filtration in the coal chemical industry, impurity removal and filtration of raw materials in the pharmaceutical and chemical industry, water purification, and filtration after ozone sterilization in the water treatment industry, and clarification and filtration of milk, beverages, beer, mineral water, and vegetable oil in the food industry.
Processing:
The production process of stainless steel filters involves monitoring all raw materials, including the metallurgical composition, particle size distribution, and bulk ratio of the metal powder. After being formed through cold isostatic pressing, the filter is sintered at high temperature and high vacuum.
The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break.
Product parameters
Material: stainless steel 304 or 316L;
Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable);
Filtration accuracy: 2um-300um;
Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.
Features
1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear.
2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments.
3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications.
4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments.
5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications.
Application aspects and industries
Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break.
Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.
Powder sintered filter elements for filtration are a type of porous filter made by sintering metal powders into a solid structure with interconnected pores. Powder sintered filter elements for filtration have a high surface area and are capable of filtering particles from liquids and gases. They are commonly used in applications where high temperatures and corrosive environments are present, such as in chemical processing, oil and gas refining, and power generation.
Parameters
Material: titanium powder
Craft: sintering
Size: customized
Features
1.Precise Filtration: Powder sintered filter elements can be designed with a specific pore size to provide precise filtration of particles and contaminants, down to the submicron level.
2.High Dirt Holding Capacity: Powder sintered filter elements have a high dirt holding capacity, meaning they can retain a large amount of particulate matter before requiring replacement or cleaning.
3.Reusability: Powder sintered filter elements can be easily cleaned and reused, making them a cost-effective solution in applications where frequent filter replacement is required.
4.Customizable Shapes and Sizes: Powder sintered filter elements can be manufactured in a range of shapes and sizes, including cylinders, discs, cones, and tubes, to fit specific applications and equipment.
Applications
Powder sintered filter elements are a versatile and effective solution for a wide range of filtration applications, particularly where high temperatures, corrosive environments, and precise filtration is required.
Chemical Processing: Powder sintered filter elements are used for the filtration of corrosive chemicals and solvents, such as acids, alkalis, and organic compounds. They are also used for the separation of catalysts and the purification of process streams.
Oil and Gas: Powder sintered filter elements are used in oil and gas processing for the removal of contaminants, such as sand, scale, and other solid particles. They are also used for the filtration of natural gas, as well as in fuel and hydraulic systems.
Food and Beverage: Powder sintered filter elements are used in the food and beverage industry for the filtration of liquids, such as juices, beer, and wine. They are also used for the removal of impurities and contaminants, such as bacteria and particles.
Pharmaceuticals: Powder sintered filter elements are used in the pharmaceutical industry for the filtration of liquids and gases in the manufacturing process of drugs and vaccines. They are also used for the removal of contaminants, such as bacteria, viruses, and particles.
Water Treatment: Powder sintered filter elements are used for the removal of impurities and contaminants in water treatment applications. They are used for the filtration of drinking water, wastewater, and industrial process water.
The SUS316L powder sintered filter cartridge is a type of filter cartridge used for filtration in various industries such as pharmaceuticals, food and beverage, electronics, and water treatment.
The L stands for low carbon content, which further enhances its resistance to corrosion and makes it suitable for use in environments that are prone to corrosion.
The SUS316L powder sintered filter cartridge is made by compressing and sintering stainless steel powder to form a porous structure with uniform pore size and distribution. This structure allows for high flow rates and efficient filtration of particles and contaminants from fluids.
Parameters
Material: SUS316
Craft molding and sintering
Size: customized
Usage: filtration
Features
1.High filtration efficiency: The multiple layers of stainless steel mesh provide a high filtration surface area, which results in a high filtration efficiency.
2.High temperature resistance: SUS316L stainless steel can withstand high temperatures, which makes it ideal for applications where high-temperature resistance is required.
3.Long service life: The sintered metal powder structure of the filter cartridge results in a high-strength, durable filter that has a long service life.
4.Wide range of applications: SUS316L powder sintered filter cartridges are suitable for a wide range of applications, including in the chemical, pharmaceutical, food and beverage, and water treatment industries.
Applications
SUS316L powder sintered filter cartridges are commonly used in applications where high-performance filtration is required, and where the filter cartridge needs to withstand high temperatures, pressures, and corrosive environments.
Pharmaceuticals: SUS316L powder sintered filter cartridges are commonly used in pharmaceutical manufacturing processes to filter out contaminants and impurities from liquids, including water, solvents, and drug formulations.
Food and beverage: In the food and beverage industry, SUS316L powder sintered filter cartridges are used to filter out impurities from liquids such as juices, beer, and wine, and to remove particulate matter from cooking oils.
Electronics: SUS316L powder sintered filter cartridges are used in the electronics industry to filter out particulate matter from chemicals and solvents used in the manufacturing of electronic components.
Water treatment: In water treatment plants, SUS316L powder sintered filter cartridges are used to filter out impurities and particles from water, including sediment, bacteria, and other microorganisms.
Chemical processing: SUS316L powder sintered filter cartridges are used in chemical processing applications to filter out contaminants and impurities from liquids used in various chemical reactions.
Porous metal explosion-proof filter element is a filter made of metal powder sintering, which has the characteristics of explosion-proof, corrosion resistance, high temperature and high pressure. It adopts techniques such as molding and sintering to create a large number of small holes on the metal plate to form a metal mesh with filtering function. The size of these small holes can be determined according to actual needs, making it suitable for different filtration requirements.
Product parameters
Brand: TOPTITECH
Origin: China
Size: Round: 3- 500 Square: 500*800 (can be customized)
Thickness: 1.0-5.0
Accuracy: 10 m, 20 m, 40 m
Operating temperature: 500 C
Operating pressure: 0.2Mpa/
Features
1. Strong explosion-proof performance: the porous metal explosion-proof disk has strong explosion-proof performance, which can effectively isolate the high temperature, high pressure and fragments generated by the explosion and reduce the hazard.
2. Good corrosion resistance and anti-corrosion performance: the surface of the porous metal explosion-proof disk has been specially treated, which has good corrosion resistance and anti-corrosion performance.
3. Good air permeability: The porous metal explosion-proof disk has many holes inside, which make it have good air permeability, and can prevent explosion caused by gas accumulation to a certain extent.
4. Good ductility: the porous metal explosion-proof disk has good ductility, and can be processed and bent according to needs.
Applications
Petrochemical industry: In the petrochemical industry, porous metal explosion-proof plates can not only be used for explosion-proof, heat insulation, shock absorption, etc. process safety and quality.
Military industry: In the military industry, porous metal explosion-proof sheets can be used for explosion-proof, heat insulation and shock absorption of missile silos, aircraft fuel tanks and other equipment.
Aerospace industry: In the aerospace industry, porous metal explosion-proof plates can be used for heat insulation and shock absorption of engine nozzles, gas turbines and other equipment.
Automation industry: In the automation industry, porous metal explosion-proof disks can be used for explosion-proof, heat insulation, shock absorption, etc. of electrical equipment, instruments and meters.
Pharmaceutical industry: Porous metal explosion-proof filters can be used for filtration and separation in the pharmaceutical industry to ensure the quality and safety of pharmaceuticals.
Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life.
The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive.
Parameter
Material: stainless steel 304, 304L, 316, 316L
Length: 10-1500mm
Diameter: 10-80mm
Wall thickness: 10-50mm
Filtration accuracy: 0.2-300um
Layers: Single, 2 to 3, 5-layer & 6-layer or customized
Porosity: 35%-80%
Service temperature: -200 C to 1000 C
Features:
1.) Better mechanical properties;
2.) Good stable pore size;
3.) Easy cleaning, reusable and durable;
4.) Stable pore shapes for perfect permeability;
5.) Reliable quality, big particles filtration;
6.) Attractive surface;
7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling;
Application
1.) Oil & Gas production
2.) Water treatment;
3.) Food and beverage;
 4.) Pharmacy;
 5.) Chemical industry;
6.) Polymer filtration;
 7.) Refine;
 8.) Energy & nuclear.
Process Description
Through a number of technological procedures, sintered wire mesh is created. To achieve adequate contact at wire mesh intersections, precision woven wire mesh is evenly calendered.Then, under mechanical pressure in unique fixtures inside a hot furnace, one or more layers of this calendered web are laminated. The furnace is heated to the sintering temperature while being surrounded by a special environment of inert gas.The individual wires and each layer of wire have been bonded together after being carefully cooled, making the mesh solid. Compared to ceramics and sintered metal powder/particles, it has more favorable overall characteristics. Sintered mesh filters are very durable.
The filter element, which is simple to maintain and has a long lifespan, can be created without the need for internal assistance.
titanium plates are used as filter elements in many fields such as , water treatment industry, food industry, bioengineering, chemical industry, petrochemical industry, metallurgical industry and gas purification. At the same time, the sintered porous titanium plate can also be used as a gas diffusion layer (GDL) in a new generation of fuel cells (PEMFC).
offers porous titanium plates in a wide range of filter fineness and sizes. We can also perform mechanical processing on porous titanium plates, such as chamfering, punching, cutting, etc.
Porous titanium plates are widely used as gas diffusion layers in the electrolysis industry. The gas diffusion layer is a key component used in electrolysis cells to transport hydrogen and oxygen to the electrode reaction surface and to transport the electric current generated by the reaction back into the electrolyte.
The porous titanium plate has the following advantages as a gas diffusion layer:
1.High gas permeability: The porous titanium plate has uniform pore size distribution and high porosity, which can provide high-efficiency gas permeability, so that the gas diffusion layer has good gas transport performance during the electrolysis process.
2.Good conductivity: The porous titanium plate has good conductivity, which can effectively transport the current generated by the reaction to the electrolyte and improve the electrolysis efficiency.
3.Strong corrosion resistance: The porous titanium plate is made of high-purity titanium metal and has good corrosion resistance. In harsh environments such as strong acid and strong alkali, the porous titanium plate can maintain good stability and durability.
Porous titanium plate (sintered titanium plate) specifications
Filtration accuracy: 0.22um 100um (0.45um, 1um, 3um, 5um, 10um, 20um, 30um, 50um)
Porosity: 30% 40%
Pressure: 0.2Mpa/cm2
Temperature resistance: 300
Maximum working pressure: 0.2Mpa/cm 2
Sheet size range: 0.8-2.8mm thickness x
Polished stainless steel powder filter elements are manufactured using high-quality stainless steel powder that has been processed using advanced technology. These filters have a uniform structure with high porosity and pore diameter ranging from 0.2�¼m to 100�¼m, and porosity between 35% to 60%.
Polished stainless steel powder filter elements are available in various shapes and sizes, including cylindrical and disc-shaped. The cylindrical filter elements have a diameter ranging from 10mm to 1000mm, while the disc-shaped filter elements have a diameter ranging from 5mm to 300mm. The filter elements generate uniform filtration and have low resistance, which reduces energy consumption.
Products Parameters
Material: S304/SS316L
Outer diameter: 5~300mm
Length: 10~1000mm (more than 1000mm can be welded)
Filtration accuracy: 0.2um~100um
Surface treatment Polished
Inlet/outlet connection Screw thread, flange
Features
durability, corrosion resistance, and high-temperature tolerance
can be cleaned and reused multiple times
Additionally, the polishing process helps to create a smoother surface, which can improve the filter's efficiency and reduce the risk of clogging.
Compatibility: Polish stainless steel filters are compatible with a wide range of liquids and gases, including corrosive and high-temperature fluids. They are also resistant to many chemicals, making them suitable for use in harsh environments.
Products Applications
Food Industry: Polish stainless steel filters are commonly used in the food industry to remove contaminants such as bacteria, yeast, and sediment from liquids. They are used in various applications, including filtering wine and beer, filtering cooking oil, and clarifying juices and syrups.
Pharmaceutical Industry: In the pharmaceutical industry, Polish stainless steel filters are used to remove impurities and particles from liquids used in drug production. They are also used in sterile filtration to remove microorganisms and other contaminants from pharmaceutical solutions.
Water Treatment: Polish stainless steel filters are used in water treatment to remove impurities and particles from water. They are commonly used to filter drinking water, wastewater, and industrial process water.
Compatibility with Extreme Temperatures: Polish stainless steel filters are compatible with extreme temperatures, making them suitable for use in high-temperature applications. They can withstand temperatures up to 1000 F (538 C) and are commonly used in applications such as high-temperature gas filtration.
The parallel oil filter element consists of multiple filters connected in parallel, with a small size, large filtration area, easy disassembly and assembly, and convenient cleaning. Suitable for large-flow hydraulic lubrication systems.
Used for oil suction filtration, removing solid particles and colloidal substances in the working medium, and effectively controlling pollution. Installed below the liquid level of the fuel tank, using stainless steel or copper mesh filter material that can be cleaned and reused.
Features:
1.Multi-layer composite filter paper has high accuracy;
2.Large dirt holding capacity and long service life;
3.High flow density, reducing the size of fine filters;
4.Complete specifications and varieties to meet various fine filter needs.
Parallel filter technical parameters:
Material: SUS304
Working medium: mineral oil, emulsion, water-glycol, phosphate ester hydraulic fluid
Working temperature
Accuracy: 5-400 low: 150-5000L/min
Size: Manufactured according to user needs
Application field
1. Metallurgy: Filters hydraulic systems in rolling mills, continuous casting machines, and lubrication equipment.
2. Petrochemical: Separates and recovers products, intermediate products during oil refining and chemical production. Filters particles from oil field injection well water and natural gas.
3. Textile: Purifies and filters polyester melt during drawing process. Protects air compressors and removes water and grease from compressed gas.
4. Electronics and pharmaceuticals: Filters reverse osmosis water, deionized water, cleaning solution, and glucose.
5. Thermal power and nuclear power: Purifies gas turbine, boiler lubrication system, speed control system, bypass control system oil, feed water pump, fan, and dust removal system.
6. Mechanical processing equipment: Purifies lubrication systems in papermaking, mining, injection molding, and precision machinery. Filters compressed air, recovers dust, and purifies tobacco processing and spraying equipment.
7. Automotive: Filters engine and transmission oil, fuel, and air intake.
8. Food and beverage: Filters raw materials, clarifies juice and wine, removes impurities from cooking oil, and filters production water.
9. Agriculture: Filters irrigation water, pesticides, fertilizers, and liquid fertilizers.
10. Water treatment: Filters and purifies drinking water, wastewater, and swimming pool water.
The Porous Powder Metal SS 316L Cap-type Filter is a type of metal porous filter that is made from stainless steel 304, 304L, 316, or 316L powder. The filter is produced using a process that involves sizing, molding, and sintering the raw materials. The use of stainless steel in the filter's construction results in it being referred to as a stainless steel powder filter element.
In addition to the cap-type filter, the Porous Powder Metal SS 316L Filter can be manufactured as tube-type and plate-type filters. These filters are extensively used in several industries, such as medical, chemical, and metallurgical industries, as well as in gas purification applications. This is due to their excellent permeability, filter fitness, and high stock utilization.
The filter's good permeability allows for the smooth flow of fluids or gases through it, while its filter fitness ensures that it can effectively remove contaminants and impurities from the fluid or gas passing through it. The filter's high stock utilization results in it being able to operate for an extended period before needing replacement, making it cost-effective for industrial applications.
Parameter
Material: SS 316L
Type: cap-type Filter
Size: can be produced according to your drawings and requirements
Filter accuracy: 5-100micron
Density: from 5.5 to 6.5
Feature
1.Create a self-supporting structure that is suitable for extreme forces.
2. Especially beneficial characteristics when subjected to compression, vibration, changing circumstances, or with strong abrupt pressure peaks.
3. High thermal stability and resilience to heat.
4. Defined permeability and filtering qualities because to the precise and uniform pore size and distribution.
5. Backflushing and simple cleaning using ultrasonic or superheated steam.
6. You can weld and manufacture a range of metal materials.
Application
1.Gas and liquid filtration
2.Solid catalyst recovery
3.Filtration of slurry oil and other petrochemical products
4.High-temperature gas filtration
5.Fluidization
6.Powder conveying
7. Sparging and other applications in various industrial fields.
The parallel oil filter element is a reliable and efficient solution for oil filtration, especially in large-flow hydraulic lubrication systems. Its parallel configuration, composed of two or more filter layers, provides several benefits including increased filtration area, high porosity, and strong dirty holding capacity. This design also allows for easy installation and disassembly, making maintenance a breeze.
Features
Large Filtration Area:� The parallel filter element has a multilayer configuration that significantly increases its filtration area, resulting in more efficient and thorough filtration.
Long Service Life:� With its durable construction and layered filtration design, the parallel filter element offers a longer service life, reducing the need for frequent filter replacements.
Easy to Assemble and Disassemble:� The parallel filter element is easy to install and disassemble, with several filters connected in parallel from small to large and secured by bolts.
Suitable for Various Industries:Â The parallel filter element is suitable for various industries, including metallurgy, power, chemical, and environmental, and can filter various types of oil and fluids, such as crude oil, lubricating oil, and even wastewater.
Applications
The parallel oil filter element is a highly versatile filtration solution that can be used in numerous applications across multiple industries. It is ideal for hydraulic and lubrication oil filtration in the metallurgy industry, including steel mills and foundries, as well as in power generation applications such as coal power plants, wind turbines, and hydroelectric power plants. The chemical industry can also benefit from the parallel filter element, as it can be used in the production of chemicals, plastics, and rubber.
The parallel filter element is also well-suited for environmental protection applications, including wastewater treatment facilities and other filtration systems. In the food and beverage industry, it can be used for filtration of oils, syrups, and other liquids. The mining industry can also benefit from the parallel filter element's filtration capabilities, particularly for hydraulic and lubrication fluids.
40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass.
Parameter
Material:stainless steel
Grade:SS 316L, SS 304L, SS 316, SS 304
OD: Max. 200mm
Length: Max. 1500mm
Accuracy / Pore Size: 0.2um-200um
Porosity: 30%-60%
Temperature resistance: â?¤300â??
Technique: Sintering Process
Surface: Smooth, clean and metallic
The function of each layer in the five-layer stainless steel wire mesh sintered filter element:
Outer Protective Layer: The outermost layer of the filter element is usually a coarse mesh that serves as a pre-filter to capture larger particles and prevent them from clogging the finer inner layers. This layer also protects the finer inner layers from damage.
Intermediate Protective Layer: The second layer is also a coarse mesh that provides additional protection to the finer inner layers. This layer helps to prevent the filter element from being damaged by high-pressure or high-velocity fluid flows.
Inner Filter Layer: The third layer is composed of a finer mesh size and serves as the primary filter layer. This layer is responsible for capturing smaller particles that were not captured by the outer protective layers.
Reinforcing Layer: The fourth layer is a coarser mesh size than the inner filter layer and serves as a reinforcing layer. It provides mechanical support to the inner filter layer and helps to prevent it from collapsing under high-pressure or high-velocity fluid flows.
Inner Protective Layer: The fifth and final layer is the finest mesh size layer that provides additional protection to the inner filter layer. This layer captures the smallest particles and prevents them from passing through the filter element.
Feature
40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters.
First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced.
Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses.
Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.
Application
1.Chemical Processing
2.Oil and Gas Industry
3.Food and Beverage Processing
4.Pharmaceuticals
5.Water Treatment
30um titanium sintered porous metal filter tube is a type of filter made from titanium that is used to remove impurities or contaminants from a fluid or gas. These tubes are typically cylindrical in shape and have a porous structure that allows the fluid or gas to pass through while trapping any unwanted particles or substances.
Titanium is a popular material for filter tubes due to its high strength, corrosion resistance, and biocompatibility. It is commonly used in a variety of industries, including aerospace, medical, and chemical processing. Titanium filter tubes can be customized to meet specific filtration requirements, such as pore size, flow rate, and filtration efficiency. They can also be designed to withstand high temperatures and pressures, making them suitable for use in harsh environments.
Parameters
Name:30um titanium sintered porous metal filter tube
Brand:TOPTITECH
Material:titanium powder
Process:sintering
Filtration precision:30um
Size:�?30*80mm
Porosity: 35%
Features
Corrosion resistance: Titanium is highly resistant to corrosion, even in harsh environments, which makes it an ideal material for filter tubes that are exposed to corrosive fluids or gases.
High strength-to-weight ratio: Titanium is a lightweight, yet strong material, which makes it ideal for applications where weight and strength are important factors.
Temperature resistance: Titanium has a high melting point and can withstand high temperatures, which makes it suitable for use in applications that involve high temperatures or thermal cycling.
Customizability: Titanium filter tubes can be customized to meet specific filtration requirements, including pore size, flow rate, and filtration efficiency. This allows for greater flexibility in designing filtration systems that are tailored to specific applications.
Applications
Aerospace: Titanium filter tubes are used in aircraft and spacecraft applications for hydraulic and fuel systems, as well as for air and gas filtration.
Chemical processing: Titanium filter tubes are used in the chemical processing industry for filtration of corrosive fluids and gases, such as acids, alkalis, and solvents.
Medical: Titanium filter tubes are used in medical applications for filtration of pharmaceuticals, biologics, and medical gases. They are also used in implantable medical devices, such as pacemakers and artificial joints.
Water treatment: Titanium filter tubes are used in water treatment applications for filtration of drinking water, wastewater, and industrial process water.
Oil and gas: Titanium filter tubes are used in the oil and gas industry for filtration of oil, gas, and produced water.
Food and beverage: Titanium filter tubes are used in the food and beverage industry for filtration of liquids, such as dairy products, juices, and wine.
The stainless steel pleated filter cartridge is a type of filter cartridge that uses single or multiple layers of stainless steel woven mesh as the main filter material. The sealing surface of the filter element adopts an argon arc welding process, and the filter layer is processed by folding 3-5 layers of stainless steel mesh. The filter layer is supported and reinforced by two layers of mesh on the inside and outside, with the actual filtering layer in the middle. The seams are welded using argon arc welding to form a complete filter cartridge that does not leak or allow any medium to pass through. The filter material used is stainless steel woven mesh, which is made of stainless steel wire of different diameters woven to different mesh sizes.
The pleating creates a larger surface area for the filter, allowing it to trap more particles and contaminants than a flat filter of the same size.
Parameter:
Material: SS304 or SS316
Filtration Accuracy: 1 - 200 microns
Size: Customized
Operating temperature: 650
Features:
Filtration efficiency: Pleated stainless steel filters offer high filtration efficiency due to their large surface area and multiple layers of mesh. They can remove a wide range of contaminants from liquids and gases, including particles, debris, and sediment.
Durability: Stainless steel is highly durable and corrosion-resistant, making pleated stainless steel filters suitable for use in harsh environments, such as chemical processing plants and oil and gas refineries.
Customization: Pleated stainless steel filters can be customized to meet specific filtration requirements. They can be designed with different sizes, shapes, and micron ratings to suit different applications.
Temperature and pressure resistance: Stainless steel is capable of withstanding high temperatures and pressures, making pleated stainless steel filters ideal for use in a wide range of industrial applications.
Reusability: Pleated stainless steel filters are reusable and can be cleaned and reused multiple times, making them a cost-effective and environmentally friendly filtration solution.
Applications:
Oil and gas industry: Pleated stainless steel filters are used to remove contaminants from oil and gas during production, refining, and transportation.
Food and beverage industry: Pleated stainless steel filters are used to filter liquids and gases in food and beverage production, ensuring product quality and safety.
Chemical processing industry: Pleated stainless steel filters are used to remove contaminants from chemicals and solvents during production and processing.
Pharmaceutical industry: Pleated stainless steel filters are used to filter liquids and gases in pharmaceutical production, ensuring high product purity and quality.
Water treatment industry: Pleated stainless steel filters are used to remove contaminants from water in water treatment plants and other applications.
5um micro 316L stainless steel sparger is a device used in various industrial processes to introduce gas into a liquid. It consists of a porous metal disc or tube made from stainless steel that is placed at the bottom of a vessel containing the liquid. The sparger is designed to allow gas to flow through its porous surface and into the liquid, creating bubbles that help to mix the gas and liquid.
5um micro 316L stainless steel sparger uses 316L powder as raw material and is produced by sieving, molding, sintering and other processes. They are commonly used in the production of pharmaceuticals, biotechnology, and food and beverage industries, where they are used to introduce gases such as oxygen, nitrogen, or carbon dioxide into liquids for various purposes, including fermentation, aeration, and mixing. They can also be used in wastewater treatment, chemical processing, and oil and gas production.
Parameters
Material: 316L powder
Size: �¦25*30.4mm
Pore size:5um
Features
High resistance to corrosion: known for its high resistance to corrosion, which makes it ideal for use in harsh environments where other materials may degrade quickly.
High temperature resistance: can withstand high temperatures, making them suitable for use in applications where high-temperature gases and liquids are involved.
Efficient gas transfer: allows for efficient gas transfer, resulting in higher process yields and reduced production costs.
Compatibility with different gases: compatible with a wide range of gases, including oxygen, nitrogen, and carbon dioxide, making them suitable for use in a variety of applications.
Applications
Fermentation: In the production of beer, wine, or other fermented beverages, sintered stainless steel spargers are used to introduce oxygen or other gases into the liquid to help promote the growth of yeast and other microorganisms.
Aeration: In wastewater treatment plants, sintered stainless steel spargers are used to introduce air or oxygen into the water to help break down organic compounds and reduce the level of pollutants.
Chemical processing: In the chemical industry, sintered stainless steel spargers are used to introduce gases into chemical reactions to promote mixing and improve reaction rates.
Oil and gas production: In the oil and gas industry, sintered stainless steel spargers are used to introduce gases such as nitrogen or carbon dioxide into oil wells to help increase production rates.
Biotechnology: In biotechnology applications, sintered stainless steel spargers are used to introduce gases into cell cultures to promote growth and improve the efficiency of bioprocessing.
Food and beverage production: In the food and beverage industry, sintered stainless steel spargers are used to introduce gases such as carbon dioxide into beverages to create carbonation and improve flavor.
Stainless steel filters are a type of porous metal filter made from industrial metal powder, typically 304 or 316L. The raw material undergoes cold isostatic pressing before being sintered at high temperature and high vacuum conditions. This process results in a filter element with numerous micropores that are curved, criss-crossed, and highly precise, allowing for precise and deep-level filtration through pressurization.
Features
Uniform pore size and distribution: Porous stainless steel filters have a uniform pore size and distribution, which allows for efficient and reliable separation of particles and contaminants from the fluid stream.
High porosity: The high porosity of porous stainless steel filters provides a large surface area for filtration, enhancing the filtration efficiency and reducing pressure drop.
High thermal stability: Porous stainless steel filters have excellent thermal stability, making them suitable for high-temperature applications.
Chemical and corrosion resistance: Stainless steel is highly resistant to chemical and corrosive environments, making porous stainless steel filters suitable for use in harsh chemical and industrial environments.
Specifications
Pore size: 0.1-100 microns
Porosity: 30%-40%
Thickness: 0.5-5.0mm
Material: Stainless steel 304, 316, or customized
Applications
Filtration: Porous stainless steel filters are widely used in gas and liquid filtration applications, such as air filtration, water treatment, and oil filtration. They are effective in removing contaminants, particles, and impurities from the fluid stream.
Catalysis: Porous stainless steel filters are used as catalyst supports in various catalytic reactions, such as hydrogenation, dehydrogenation, and oxidation. They provide a large surface area for the active catalyst, enhancing the catalytic activity and selectivity.
Gas diffusion: Porous stainless steel filters are used as gas diffusion materials in fuel cells, electrolyzers, and other electrochemical devices. They provide efficient gas transport and distribution, enhancing the performance and efficiency of the devices.
Fluidization: Porous stainless steel filters are used in fluidized bed reactors for gas-solid or liquid-solid reactions. They provide a stable and uniform fluidized bed, enhancing the mass transfer and reaction efficiency.
5um Porous Parts Sintered Copper Filter Disc is a type of filter made by sintering copper particles together to form a porous structure. Sintering is a process in which metal or ceramic particles are heated to a temperature below their melting point, causing them to fuse together into a solid mass.
Parameter
Material: brass/copper/bronze
Filtration accuracy: 0.5um
Diameter: 30mm
Thickness: 1mm
Porosity: 67%
Working temperature:
Five-layer sintered stainless steel mesh is a specialized material composed of five layers of stainless steel wire mesh with varying openings and diameters that are sintered together in a vacuum environment. This process enhances the characteristics of stainless steel woven wire mesh, resulting in an integrated porous material with improved mechanical strength, high permeability, and enhanced structural integrity.
Specifications
Materials: Stainless steel 316 L, stainless steel 304, 304L, and other materials available upon request.
Filtration accuracy: 1 micron to 300 microns.
Heat resistance: Up to 600 C.
Standard thickness: 1.7 mm.
Standard sizes: 480 mm 480 mm, 500 mm 1000 mm, 600 mm 1200 mm, 610 mm 1250 mm, 1000 mm 1000 mm, and 1200 mm 1200 mm. Other sizes can be designed according to customers' requirements.
Maximum size: 1219 mm 1219 mm.
Type classification: Sintered Dutch woven wire mesh and sintered square woven wire mesh.
Features
High porosity: Sintered 5 layers stainless steel wire mesh has a high porosity, allowing for efficient fluid flow and effective filtration of particulate matter.
High durability: The sintering process creates a strong, uniform structure that is highly resistant to corrosion and can withstand extreme temperatures and pressures.
High temperature resistance: Sintered 5 layers stainless steel wire mesh can withstand temperatures up to 1000 C, making it suitable for use in high-temperature applications.
Excellent filtration performance: The multiple layers of stainless steel wire mesh provide excellent filtration performance, removing particulate matter from fluids with high efficiency.
Applications
Chemical industry
Pharmaceutical industry
Food and beverage industry
Oil and gas industry
Water treatment industry
1mm Thickness Titanium Sintered Metal Porous Filter Plate is a type of filter plate made of titanium metal that has undergone a sintering process. In the sintering process, titanium particles are heated to a high temperature and pressed together to form a porous structure. This structure contains small channels or holes that allow fluids or gases to pass through while capturing solid particles or impurities.
Parameter
Material: GR1 titanium powder
Filtration precision:20um
Porosity: 30-40%
Operating temperature: â?¤300â??
Diameter: 100mm
Thickness: 1mm
Applications
1. Due to its unique properties, the sintered titanium porous filter plate can be used as a gas diffusion layer in Polymer-Electrolyte-Membrane Fuel Cells (PEMFC), allowing for efficient transfer of reactants to the electrode.
2. The sintered titanium porous filter plate can be assembled as a filter, which is ideal for filtration under high temperatures and corrosive environments. This makes it a suitable material for use in industries such as chemical, pharmaceutical, and oil and gas.
3. The sintered titanium porous filter plate can be coated with Pt and other materials, enabling it to be used as an anode in electrochemical applications, such as fuel cells and electrolyzers.
4. Oil and Gas Industry: In the oil and gas industry, Sintered titanium porous filter plate is used to filter oil and gas during production and transportation. It is also used in the filtration of drilling fluids and completion fluids.
5. Pharmaceutical Industry: In the pharmaceutical industry, Sintered titanium porous filter plate is used to remove bacteria, viruses, and other impurities from liquids. It is also used to filter drugs and to remove particles from drug formulations.
6. Food and Beverage Industry: In the food and beverage industry, Sintered titanium porous filter plate is used to filter liquids, such as wine, beer, and fruit juice, to remove impurities and particles.
Features
1.Strong mechanical strength with the capacity to maintain a consistent filter rating under high pressure.
2.Easy to clean and reuse with a range of filter cleaning options.
3.Resistant to heat and corrosion.
4.Easy to manufacture, weld, punch, shear, or otherwise shape into different sections.
5.A wide range of filter ratings are available.
Porous stainless steel filters for bubble stones are made by compressing stainless steel powders under high pressure and sintering them together at high temperatures to create a porous structure. The resulting filters are highly durable, corrosion-resistant, and can withstand harsh operating conditions.
Parameters
Material: stainless steel powder
Pore size: 0.2-100 microns
Porosity: 30%-45%
Thickness: 0.5-10mm
Diameter: 5-300mm
Features
High durability: Porous stainless steel filters are highly resistant to corrosion and can withstand harsh operating conditions, making them ideal for use in a variety of industries, including chemical, petrochemical, and pharmaceutical.
Uniform bubble size: The porous structure of these filters allows for the production of uniform and consistent bubbles, which is critical for efficient gas exchange and aeration.
High gas permeability: The high porosity and small pore size of these filters enable efficient gas permeation, allowing for the rapid dissolution of gases into liquid media.
Easy to clean: Porous stainless steel filters can be easily cleaned using a variety of techniques, including backwashing, ultrasonic cleaning, and chemical cleaning.
Applications
Aquariums and fish tanks: Porous stainless steel filters are commonly used in aquariums and fish tanks as aeration devices. They produce uniform and consistent bubbles that promote the growth of aquatic organisms and improve water circulation.
Chemical industry: Porous stainless steel filters are used in the chemical industry for gas-liquid separation and purification, as well as in catalysis and reaction processes.
Pharmaceutical industry: Porous stainless steel filters are used in the pharmaceutical industry for gas-liquid separation, filtration, and purification of drugs and biological products.
Food and beverage industry: Porous stainless steel filters are used in the food and beverage industry for gas-liquid separation, filtration, and purification of beverages, such as beer and wine.
Oil and gas industry: Porous stainless steel filters are used in the oil and gas industry for gas-liquid separation and filtration of natural gas and crude oil.
Titanium alloys are metals that contain a significant amount of titanium, often combined with other metals such as aluminum, vanadium, or molybdenum, to enhance their properties. These alloys are known for their high strength-to-weight ratio, corrosion resistance, and ability to withstand high temperatures.
1um Porous Titanium Candle Filter Pipe Cartridge is typically made by shaping the alloy into a tube or pipe with a specific pattern of channels or holes. This structure allows fluids or gases to flow through the pipe, while trapping impurities or particulates that are too large to pass through the pores. The pipes can be designed in various sizes, shapes, and configurations to suit specific applications.
Parameter
Brand: TOPTITECH
Material: GR1 titanium powder
Length: 40
Diameter: 30mm
Filtration accuracy: 1um
Pressure Resistance: 2.5 Mpa/cm
Breathability: 6M /h.m .kPa
Features
1.Resistance to biofouling: Titanium alloys are resistant to biofouling, which is the accumulation of organic matter on a surface. This property makes them ideal for use in applications where the filter will be exposed to biological matter, such as seawater or wastewater.
2.High chemical inertness: Titanium alloys are highly chemically inert, meaning they do not react with most chemicals. This property makes them ideal for use in applications where the fluid or gas being filtered could react with other materials and cause damage or contamination.
3.Resistance to fatigue: Titanium alloys have a high resistance to fatigue, which is the weakening of a material due to repeated stress. This property makes them ideal for use in applications where the filter will be subjected to cyclic loading or vibration.
4.Improved product quality: Titanium alloy filter pipes can improve the quality of the end product by removing impurities and contaminants. This can be particularly important in industries such as pharmaceuticals, where product purity is critical.
5.Low-pressure drop: Titanium alloy filter pipes have a low-pressure drop, which means they do not significantly reduce the flow rate of the fluid or gas being filtered. This property makes them ideal for applications where a high volume of fluid or gas needs to be filtered with minimal flow restriction.
6.Cost-effective: While titanium alloys can be more expensive than other filter materials, their long service life and low� maintenance requirements  make them a cost-effective choice over time. They can reduce operating costs and downtime, improving the overall efficiency of� industrial processes.
Application
1.Mining:
2.Food and beverage:
3.Power generation:
4.Marine:
5.Automotive:
6.Pulp and paper:
7.Electronics:
TOPTITECH sintered wire mesh filter is composed of multiple layers of sintered wire mesh panels that are heated, pressed, and bonded together using high-temperature vacuum sintering, argon arc, or plasma welding. The size and distribution of the holes are determined by the selection of wire diameter, mesh size, mesh layer, and weaving method of the wire mesh. The sintered wire mesh filter is the ideal material for filtering because of the superior mechanical qualities produced by the manufacturing process. The standard product is typically made up of five layers, but it can be customized to include six or seven layers upon customer request.
A protection layer, a filter layer, a dispersion layer, and a skeleton layer make up the standard five-layer sintered mesh. This filter material is ideal for applications that require high compressive strength and uniform filtration precision. It provides a surface filtration method, and the mesh channel is smooth, resulting in good backwash regeneration performance and the ability to be reused for a long time. The material is easy to form, process, and weld, and can be made into various filter elements such as round, cylindrical, conical, and corrugated shapes.
Products Parameters
Material: SUS 316L
Diameter: 308mm
Length: 260mm
Filtration accuracy: 10um
Features:
High filtration efficiency: Sintered wire mesh cylinders have a high filtration efficiency due to their uniform pore size and excellent permeability. They are capable of removing particles down to a certain micron level, depending on the specific filtration requirements.
Uniform and stable precision: The sintered wire mesh cylinder achieves uniform and consistent filtration performance across all filtration precisions, and the mesh retains its shape during use.
Wide range of applications: Suitable for filtration in environments ranging from -200C to 600C, and in acidic or alkaline environments.
Excellent cleaning performance: This filter material can be used repeatedly and has a long service life, as it can be cleaned through countercurrent water, filtrate, ultrasonic, dissolution, baking, and other methods.
Applications:
Purification and Filtration of Liquid & GasSeparation and recovery of solid particle
Transpiration cooling under high temperature
Noise Reduction
Fluidized Beds
Chemical fiber filtration
Chemical Processing
In bioreactor systems, achieving optimal mass transfer of gases such as oxygen or carbon dioxide can be challenging. This is particularly true for oxygen, which is poorly soluble in water and even less so in cell culture and fermentation broths. While agitation is commonly used to mix nutrients and ensure homogeneity of the cell culture or fermentation, there are limits to agitation speed due to high power consumption and potential damage to organisms resulting from excessive tip speed.
Agitation alone is insufficient for achieving adequate mass transfer. However, by incorporating a TOPTITECH porous metal sparger, mass transfer rates can be significantly increased in this type of equipment. Optimal mass transfer rates can be accomplished by introducing gases into stirred or unstirred reactor vessels via millions of small bubbles, which expands the gas-to-liquid contact surfaces.
Sintered sparger stainless steel is a specialized material commonly used as a gas diffuser in bioreactor systems. This material is made by sintering stainless steel particles to create a highly porous structure with uniform pore size, allowing for efficient gas distribution in bioreactors.
Parameter
Pore size: 0.2-100 microns
Dia: 5-300mm
Length: 10-1000mm
Porosity: 30-50%
Operating temperature: up to 600�°C
Maximum pressure: up to 10 bar
Feature:
Uniform pore size distribution: The sintering process ensures a uniform pore size distribution, which allows for efficient gas distribution and minimizes pressure drop in bioreactor systems.
High mechanical strength: Sintered sparger stainless steel has high mechanical strength and can withstand harsh operating conditions, making it ideal for use in a variety of industrial and scientific applications.
Chemical resistance: Stainless steel is highly resistant to corrosion and can withstand exposure to a range of chemicals, making sintered sparger stainless steel an ideal material for use in bioreactor systems.
High temperature resistance: Sintered sparger stainless steel can withstand high temperatures up to 600�°C, making it suitable for use in high-temperature bioreactor systems.
Typical applications:
Pharmaceutical industry: Sintered sparger stainless steel is commonly used as a gas diffuser in bioreactor systems for the production of pharmaceuticals, such as vaccines and biologics.
Food and beverage industry: Sintered sparger stainless steel is used as a gas diffuser in bioreactor systems for the fermentation of food and beverage products, such as beer and yogurt.
Biofuels industry: Sintered sparger stainless steel is used as a gas diffuser in bioreactor systems for the production of biofuels, such as ethanol and biodiesel.
Environmental industry: Sintered sparger stainless steel is used as a gas diffuser in bioreactor systems for the treatment of wastewater and other environmental applications.
20um 316L microporous stainless steel filter disc is a type of filter element used for the filtration of liquids and gases. The disc is made by molding and sintering stainless steel powder together to create a porous structure. The resulting structure has a high filtration efficiency and a narrow pore size distribution, which allows for efficient filtration of small particles and impurities.
20um 316L microporous stainless steel filter disc is a type of corrosion-resistant steel that contains molybdenum, which improves its resistance to corrosion and pitting. This makes it a good choice for applications where the filter element will be exposed to corrosive fluids or environments.
Parameters
Brand: TOPTITECH
Material: 316L stainless steel
Max pressure: 5MPa
Max temperature: 600 degree
Types:disc
Diameter Size: 30 mm
Height Size: 2mm
Pore Size: stainless steel 20um
Three important aspects of the filter
Pore size: The pore size of the filter disc can be customized according to the specific application requirements. The pore size typically ranges from a few microns to several hundred microns.
Filtration efficiency: The sintered porous stainless steel filter disc can achieve high filtration efficiency due to its uniform pore structure. It can effectively remove particles and impurities from liquids and gases, including bacteria, viruses, and other contaminants.
Durability: The filter disc is made of durable stainless steel, which makes it highly resistant to corrosion and wear. It can withstand high temperatures, pressures, and aggressive chemicals without degrading over time.
Application
A. Solid gas separation
J. Cooling
B. Muffler, silencer
K. Diffuse, evenly spread, or uniform gas, oil, or heat
C. Air purification
L. Breathable protection
D. Filtering oil
M. Pharmaceutical, medicine
E. Dedusting, Isolation dust, dust proof
N. Chemical
F. Gas-oil dissociation
O. Chemical fiber
G. Gas liquid separation
P. Filtration for high temperature environment
H. Moisture proof
Q. High pressure reverse wash filtering
I. Heat insulation
R. Acid and alkali corrosion environment filtering
50um Multiple Layers Mesh Cylinder Filter Element is a type of filter element that is made of sintered wire mesh laminated panel. It is designed to remove impurities and debris from fluids or gases that pass through it. The filter element is comparatively simple in processing compared with pleated filter elements and is typically constructed in the form of pipes or cylinders.
Parameters
Brand: TOPTITECH
Material: SS 316L
Layers: 5 layers
Diameter: 20mm
Length: 40mm
Pore size: 50um
Wall thickness: 12mm
Features
1.The scientific framework makes it impossible for filter media to migrate.
2. With a great wide range of operating temperature, it can work safely and permanently under the temperature of -270-400 �°C.
3. As the stable performance of stainless steel material, it won't separate any deleterious substance both in high and low temperature.
4. Due to its strong resistance to corrosion, it won't be harmed by either acidic or alkaline conditions.
5. It can be cleaned very easily.
6. It offers a longer service life.
7. Available filtration rating (�¼m): 2, 5, 10, 20, 40, 75, 100, 150, 200.
Application
1.Chemical processing: The Mesh Cylinder Filter is used to remove impurities from chemicals and solvents in chemical processing industries.
2.Oil and gas: The Mesh Cylinder Filter is used to filter natural gas, crude oil, and other petroleum products in the oil and gas industry.
3.Aerospace: The Mesh Cylinder Filter is used in aircraft hydraulic systems, fuel systems, and air conditioning systems.
4.Food and beverage: The Mesh Cylinder Filter is used to filter water, juices, and other liquids in the food and beverage industry.
5.Pharmaceutical: The Mesh Cylinder Filter is used to filter pharmaceutical products, such as vaccines and medications, during the manufacturing process.
6.Automotive: The Mesh Cylinder Filter is used in automotive engines to filter oil and other fluids.
7.Water treatment: The Mesh Cylinder Filter is used in water treatment plants to filter out impurities and debris from water.
8.HVAC: The Mesh Cylinder Filter is used in heating, ventilation, and air conditioning (HVAC) systems to filter air and remove airborne particles.
offers high-quality stainless steel filter tubes made with metal powder such as 316L or 304 stainless steel. The sintered porous metal tube is produced through uniaxial compaction of powder in a rigid tool with the negative shape of the part and then sintered.
Our sintered metal tubes can be customized to meet various applications and specifications. The tubes can be designed with different inner and outer diameters, heights, and apertures. Additionally, they can be designed for welding with stainless steel housings, making it easy to customize the diameter, aperture, thickness, alloys, and media grades.
Parameters
Material: Stainless steel
Tube diameter: 0.5-500mm
Wall thickness: 0.3-30mm
Length: Customized
Filtration rating: 0.5-100 microns
Features
High durability: Stainless steel filter tubes are highly resistant to corrosion and can withstand harsh operating conditions.
Efficient filtration: The porous structure of stainless steel filter tubes allows for efficient filtration and separation of different materials, leading to high-quality and consistent results.
High temperature resistance: Stainless steel filter tubes can withstand high temperatures, making them suitable for use in high-temperature applications.
Easy to clean: Stainless steel filter tubes are easy to clean and maintain, allowing for long-term use and cost savings.
Applications
Water treatment: Stainless steel filter tubes are used in various water treatment applications, such as filtration, purification, and desalination. The tubes can effectively remove impurities and contaminants from water, leading to clean and safe drinking water.
Oil and gas industry: Stainless steel filter tubes are used in the oil and gas industry for filtration and separation of oil, gas, and other fluids. The tubes can effectively remove impurities and contaminants from fluids, leading to improved performance and efficiency of equipment.
Chemical industry: Stainless steel filter tubes are used in the chemical industry for filtration and separation of different chemicals and compounds. The tubes can effectively remove impurities and contaminants from chemical products, leading to high-quality and consistent results.
Food and beverage industry: Stainless steel filter tubes are used in the food and beverage industry for filtration and separation of different products, such as juices, wines, and beers. The tubes can effectively remove impurities and contaminants from food and beverage products, leading to improved quality and taste.
Stainless steel filter tubes are used in the for filtration and separation of different drugs and compounds. The tubes can effectively remove impurities and contaminants from leading to high-quality and safe products.
30 Titanium Porous Filter Element With M36 Interface is a type of filter made from titanium metal that has a porous structure The porosity in the filter is created by sintering titanium powder particles together under high temperature and pressure resulting in a threedimensional porous structure that allows fluids or gases to pass through while trapping particles or contaminants
Due to their unique properties 30 Titanium Porous Filter Element With M36 Interface offers several advantages over other types of filters They have high mechanical strength excellent thermal stability and can withstand high pressure and temperature They are also resistant to corrosion and have a long lifespan making them a costeffective solution for filtering applications that require durability and reliability
Parameter
Brand TOPTITECH
Material titanium powder
Length 30
Diameter 60mm
Pore size 55um
Filtration efficiency 99
Features
1High porosity Porous titanium filter elements have a high porosity due to the sintered titanium powder particles used in their manufacturing This porosity allows for high flow rates of fluids or gases through the filter making them ideal for applications where a high rate of filtration is required
2Corrosion resistance Titanium is a highly corrosionresistant material and porous titanium filter elements are no exception They can withstand exposure to a wide range of chemicals making them ideal for use in harsh chemical environments
3High strength Porous titanium filter elements have high mechanical strength allowing them to withstand highpressure and hightemperature conditions without deformation or damage
4Long lifespan The durability and resistance to corrosion of porous titanium filter elements contribute to a long lifespan reducing the need for frequent replacements and maintenance
5Customizable pore size By changing the sintering conditions the filters pore size can be modified during the manufacturing process This enables the development of filters with certain pore diameters to satisfy the requirements of various filtration applications
6Biocompatibility Titanium is a biocompatible material meaning it is nontoxic and can be used in medical and biological applications Porous titanium filter elements are often used in the pharmaceutical and biotech industries due to their biocompatibility and resistance to corrosion
7Easy to clean Porous titanium filter elements are easy to clean and maintain making them a costeffective filtration solution for many industrial applications
Application
1Chemical industry
2Pharmaceutical industry
3Food industry
4Aerospace industry
5Oil and gas industry
6Environmental industry
A 1um porous metal instrument filter with flange interface� is a type of tube that is made by sintering titanium particles together to create a porous structure. The porous nature of the tube allows for fluids or gases to flow through it while the� titanium material� provides strength and durability.
Parameters
Material: titanium powder
Size: �?145*380mm
Pore size: 1um
Technical: sintering
Application: liquid and gas filtration
Interface: flange
Features
Uniform porosity
High strength
Customizable
Easy integration
Flange types
Types of Flanges
Welded neck flange
Slip on flange
Screwed flange
Lap joint flange
Blind flange
Spectacle blind flange
Applications
Water treatment: Porous sintered titanium tubes with flange interfaces are used to remove impurities from drinking water, wastewater, and industrial process water.
Air filtration: Porous sintered titanium tubes with flange interfaces are used to remove particles and contaminants from air, such as in HVAC systems and industrial air filtration systems.
Food and beverage processing: Porous sintered titanium tubes with flange interfaces are used to remove impurities and contaminants from food and beverage products, such as in dairy processing and beer brewing.
Chemical processing: Porous sintered titanium tubes with flange interfaces are used to remove impurities and contaminants from chemicals and solvents, such as in pharmaceutical manufacturing and chemical processing.
OD 30mm Titanium Porous Filter Element With M20 is a type of metal filter made from sintered titanium powder. This material offers high strength and durability, enabling it to withstand high levels of stress and operate in harsh environments with high temperatures and corrosive media. Moreover, it can be easily cleaned or back washed, which increases its longevity.
The M20 interface is an important feature of this filter element. It is a type of threaded connection that allows for easy installation and removal of the filter cartridge in a filtration system. The M20 interface is a standard size that ensures compatibility with a wide range of filter housings and systems. By using the OD 30mm Titanium Porous Filter Element With M20, users can enjoy efficient and reliable filtration in a variety of applications, including air and liquid filtration in demanding environments.
Parameter
Brand: TOPTITECH
Material: titanium
Interface: M20 thread interface
Pore size: 20 micron
Diameter: 30mm
Length: 70.5mm
Porosity: 30%-40%
Features
The OD 30mm Titanium Porous Filter Element With M20 has several advantages that make it a popular choice for filtration applications.
Firstly, the sintered titanium powder material offers high strength and durability, making it resistant to stress and corrosion in harsh environments, and allowing it to operate at high temperatures.
Additionally, the filter element's high porosity and stability ensure efficient and reliable filtration performance.
The M20 interface is another key advantage of this filter element. This threaded connection allows for easy installation and removal of the filter cartridge, which saves time and effort during maintenance and replacement.
Moreover, the M20 interface is a standard size, ensuring compatibility with a wide range of filter housings and systems. This feature makes the OD 30mm Titanium Porous Filter Element With M20 a versatile and convenient choice for various filtration applications.
Overall, the combination of sintered titanium powder material and M20 interface make the OD 30mm Titanium Porous Filter Element With M20 an ideal solution for users who require efficient, reliable, and easy-to-maintain filtration in harsh environments.
Applications
1.Power generation
2.Reverse osmosis pre-filtration
3.Bioprocessing
4.Sterile filtration
5.Beverage filtration
6.Food processing
Microporous CO2/O2 gas diffusion sintered metal spargers introduce gases into liquids through the thousands of pores in the medium. The spargers and diffusers are extremely efficient and introduce higher number and extremely fine bubbles as compared to the drilled pipes.
With this effective sparging procedure, the gas turns into liquid fairly quickly. TOPTITECH can customise the sintered powder porous metal spargers and diffusers as customerâ??s requirements. The spargers work with various gases like nitrogen, oxygen and carbon dioxide.
Parameters
Material: SUS304 SUS316L
Technique: Powder Sintered
Porosity: 30%-45%
Pore size: 0.5-100um
Advantage: High Porosity And Permeability
Application: Petrochemical, Food, Beer, Pharmaceutical
Features
The size of bubbles produced by the porous CO2/O2 gas injecting sintered metal sparger diffuser can be easily adjusted by selecting from a range of available media pore sizes.
The sintered metal sparger diffuser is constructed using temperature and corrosion-resistant materials, ensuring durability and longevity.
This sparger diffuser features a high-quality, all-welded, robust construction that is designed to withstand the rigors of industrial applications.
The smaller sparging elements of this diffuser result in higher diffusion rates, making it an efficient and effective solution for injecting CO2/O2 gases.
Applications
Wastewater Treatment: This diffuser is used in wastewater treatment plants to inject oxygen into the water, promoting the growth of� aerobic bacteria� that break down organic matter.
Fermentation: In the brewing and wine-making industries, this sparger diffuser is used to inject carbon dioxide into the� fermentation� tanks, creating the desired level of carbonation.
Chemical Processing: This diffuser is used in chemical reactors to inject gases such as oxygen or nitrogen, promoting chemical reactions and increasing efficiency.
Aquaculture: In fish farms, this sparger diffuser is used to inject oxygen into the water, promoting fish growth and health.
Bronze powder sintered filter elements are created by sintering bronze alloy powder at high temperatures. They exhibit high filtration precision, good air permeability, high mechanical strength, and excellent suitability for high working temperatures and impact resistance. These elements find application in various fields, including pneumatic components, the chemical industry, and environmental protection.
TOPTITECH produces porous filter tubes that can be hollow or blind, with a minimum wall thickness of 1 mm. The tubes are made by isostatic compaction of powder in a flexible mold with the negative shape of the part, followed by sintering. The pore sizes can range from 0.2 to 100 microns. These filters find used as filter cartridges or aerators for high flow rates. They can be utilized as tubes straight away or with connectors of different geometry added at the ends.
Porous elements of various shapes, structures, different particle sizes, and porosity can be produced according to user requirements. Examples include covers, caps, sheets, tubes, and rod-shaped filter elements.
Parameter
Filter material: Bronze powder
Pore size: 30 microns
Porosity: 30%-50%
Filter length: 80mm
Outer diameter: 50mm
Features
Efficient filtration: The porous structure of the bronze filter allows for efficient filtration of liquids and gases.
High-temperature resistance: The bronze filter can withstand high temperatures, making it suitable for use in high-temperature environments such as the chemical and petrochemical industries.
Corrosion resistance: The bronze filter is highly resistant to corrosion, making it ideal for use in corrosive environments such as the marine and oil, and gas industries.
Durable: The sintering process used to create the bronze filter results in a durable material that can withstand harsh operating conditions.
Applications
Fluidized bed: Porous bronze filters are used in fluidized bed reactors to remove impurities and maintain a consistent fluidized bed.
Chemical industry: Porous bronze filters are used in the chemical industry to filter and separate chemicals for various applications.
Oil and gas industry: Porous bronze filters are used in the oil and gas industry to filter impurities from crude oil and natural gas.
Marine industry: Porous bronze filters are used in the marine industry to filter seawater for various applications.
Automotive industry: Porous bronze filters are used in the automotive industry to filter oil and fuel for internal combustion engines.
20 Micron Round Stainless Steel Filter Screen Disc is a type of filter made from interconnected networks of pores in a sintered metal structure. These filters are designed to trap solid particles in gas or liquid flow streams, making them excellent depth filters. One advantage of these filters is their superior mechanical strength, which makes them highly durable and resistant to wear and vibration.
Parameter
Material: SS 316L
Thickness: 1.7mm
Diameter: 100mm
Pore size: 20 microns
Layers: 5 layers
Features
1.High filtration accuracy and efficiency: Stainless Steel Filter Screen Disc made from stainless steel have a highly uniform pore structure that enables them to trap even very small particles and impurities in gas or liquid streams. This results in a high filtration accuracy and efficiency, which is critical in many applications where purity is essential.
2.Durability and resistance to harsh environments: Stainless Steel Filter Screen Disc is highly durable and able to withstand harsh environments, including high temperatures, high pressures, and exposure to corrosive chemicals. This makes them ideal for use in challenging industrial applications where other types of filters may fail.
3.Mechanical strength: Stainless Steel Filter Screen Disc made from stainless steel have excellent mechanical strength, which allows them to withstand high pressure and mechanical stress. They are resistant to deformation and damage, ensuring that they maintain their shape and filtration performance over time.
4.Reusability and easy maintenance: Stainless Steel Filter Screen Disc can be easily cleaned and reused, reducing waste and saving costs. They can be cleaned using various methods, including ultrasonic cleaning and backflushing, making them easy to maintain and extending their service life.
5.High flow rates: Stainless Steel Filter Screen Disc made from stainless steel can handle high flow rates, which is important in applications where a high volume of fluid or gas needs to be processed quickly. They can also be used for continuous filtration, ensuring a steady stream of filtered media.
6.Versatility: Stainless Steel Filter Screen Disc is highly versatile and can be customized to meet the specific requirements of different applications. They can be produced in various shapes and sizes, and the pore size and distribution can be tailored to achieve the desired filtration performance.
Applications
Stainless Steel Filter Screen Disc gets used for the filtration of corrosive liquids.
The Filter Screen Disc also gets used for catalyst recovery.
Plus, the Filter Screen Disc can get utilized for steam processing also.
Secondly, the Filter Screen Disc has usage in different types of industries.
* Aviation industry * Chemical industry * Petrochemical industry
* Environmental area * Automotive industry * Plastic industry
* Food and Beverage industry
Sintered stainless steel filter cartridge cups have emerged as a reliable and versatile solution for a wide range of filtration applications. These cups are manufactured using advanced sintering techniques that involve compacting stainless steel powder and subjecting it to high temperatures, resulting in a porous structure with excellent mechanical properties.
The porous structure of these cups allows for precise control of flow rates by selecting the appropriate pore size and distribution. This feature is particularly beneficial in applications where fine filtration is necessary, such as in the pharmaceutical, food and beverage, and chemical industries.
Parameters
Brand:TOPTITECH
Meterial: 316L
ID :Ã? 4.0-220mmÃ?Â
OD :Ã? 1.0-210mmÃ? Ã?Â
Pore Sizeï¼?0.1Ã?¼m - 90Ã?¼mÃ?Â
HeightÃ? :Ã? 2.0 - 100mmÃ? Ã?Â
Features
Superior Mechanical Strength
Sintered stainless steel filter cartridge cups offer exceptional mechanical strength, allowing them to withstand high pressures and temperatures. This feature ensures their durability and reliability in demanding filtration applications, providing long-term performance and reduced maintenance requirements.
Precise Flow Control and Pressure Restriction
The porous structure of sintered stainless steel cartridge filter cups enables precise flow control by selecting the appropriate pore size and distribution. This feature is crucial in applications that require fine filtration, ensuring efficient separation of particles and contaminants.
Uniform Porosity
Sintered stainless steel filter cups exhibit uniform porosity throughout their structure. This uniformity ensures consistent filtration performance and prevents localized clogging or bypass, resulting in efficient and reliable filtration processes.
Excellent Joint Strength and Sealing Integrity
Whether it is connecting the cups to pipes, housings, or other components, the robust structure of the cups ensures secure and leak-free connections. This feature contributes to the overall efficiency and effectiveness of the filtration system, minimizing the risk of contamination or fluid loss.
Applications
Chemical Processing
Pharmaceutical Manufacturing
Food and Beverage Industry:
Petrochemical and Oil Refining:
Customized 0.5m Titanium Rod Filter Cartridge with Special Interface, offered by TOPTITECH, is a high-performance filtration solution designed to deliver excellent filtration efficiency and durability. Whether it is utilized for water treatment in industrial production processes or experimental water in the laboratory, the Customized 0.5�¼m Titanium Rod Filter Cartridge Special Interface ensures the purity and safety of the water source.
Parameter
Material:Titanium
Diameter: �?70 mm
Length: 500mm
Pore size: 0.5um
Interface form: One end is closed with a flat bottom, and the other end is customized with a special interface
Features
1.High filtration accuracy: With a filtration accuracy of 0.5 microns, it can effectively remove tiny particles and microorganisms.
2.Corrosion resistance: Titanium material has good corrosion resistance and is suitable for handling various chemical media.
3.High temperature tolerance: It can operate stably in high temperature environment and is suitable for high temperature process applications.
4.Long service life: It has a long service life, reducing the frequency of filter replacement and maintenance costs.
5.Customized design: Customized design can be carried out according to different application requirements to meet the requirements of specific scenarios.
6.Easy installation and replacement: Special interface design is adopted, which is convenient for quick installation and replacement of filter elements.
Application
1.Water treatment: used to remove suspended solids, impurities and microorganisms, and improve the purity of water quality.
2.Chemical process: used for water treatment to ensure the safety of the production process and product quality.
3.Food and beverage production: used to remove microorganisms, pigments and odors to ensure product hygiene and taste.
4.Pharmaceutical industry: used for water treatment to ensure the purity and safety of medicines.
5.Laboratories and scientific research institutions: provide high-purity experimental water to meet the needs of scientific research.
The sintered conical wire mesh filter strainer is meticulously crafted from stainless steel sintered wire mesh through precise cutting and welding techniques. The utilization of a rolling seam welding process guarantees exceptional roundness and flatness. Thanks to its cone-shaped design, the sintered cone filter offers superior diversion, separation, and filtration capabilities.
Tailored to meet customers' preferences, the bottom of the stainless steel sintered mesh cone filter can either be flat or pointed. Whichever configuration is chosen, this filter exhibits remarkable dirt-holding capacity, making it a popular choice for three-in-one filtration purposes encompassing filtering, washing, and drying applications across various industries such as chemistry, food processing, beverage, and pharmaceuticals, among others.
Parameters
Material:� 316 L stainless steel, 304 stainless steel
Filtration precision:� 1 micron to 300 microns
Size:� as the drawing required
Features
Superior Filtration: The cone design maximizes the filtration area, enabling a larger filtration surface compared to other filter shapes. This expanded surface area enhances the filter's capacity to capture and retain particles, resulting in more effective filtration.
Enhanced Mechanical Strength: The sintering process employed in manufacturing the filter significantly enhances its mechanical strength. Sintering involves compacting and bonding the stainless steel particles at high temperatures, creating a solid and robust structure.
Enhanced Diversion: The conical shape allows for better diversion of the fluid or gas flowing through the filter. It promotes a more efficient flow pattern, ensuring that the medium being filtered is evenly distributed across the filter surface.
Versatile Applications: The cone-shaped filter finds wide application in various industries, including chemistry, food processing, beverage, and pharmaceuticals. Its versatility lies in its ability to perform three essential functionsâ??filtering, washing, and drying.
Applications
With regards to water treatment, sintered wire mesh cone filters efficiently remove impurities, sediment, and contaminants from water sources, ensuring clean and purified water for various applications.
In gas filtration within fluidized beds, these filters effectively capture and separate particles, ensuring the optimal performance of the fluidized bed system.
Additionally, their exceptional cleanability makes them ideal for use in sterile product environments, maintaining high levels of cleanliness and hygiene.
Versatile Monel Alloy Filter Plates for Precision Filtration Needs, made from high-purity Monel alloy powder and formed through a sintering process to create a solid filter plate with a fine porous structure. These filter plates not only possess high filtration efficiency to capture and separate tiny solid particles and impurities, but also exhibit excellent corrosion resistance, high-temperature performance, strength, and wear resistance. Our product is versatile in the field of precision filtration and finds wide applications in the filtration, separation, and purification processes of both liquids and gases.
Parameter
Material: monel alloy
Diameter: 120mm
Thickness: 2.0mm
Pore size:2um
Technique: sintering
What is monel alloy?
Monel alloy is a nickel-copper alloy composed of about 67% to 70% nickel and 30% to 33% copper, and also contains small amounts of iron, manganese, silicon and carbon. It is named after American chemist Alfred Monel.
Product features
1.Excellent Corrosion Resistance
2.High-Temperature Performance, Strength, and Wear Resistance
3.Versatility in Precision Filtration
Application
1.Water Treatment: These filter plates are effective in water treatment plants, providing reliable filtration and separation of impurities, sediments, and contaminants from drinking water, wastewater, and industrial water systems.
2.Food and Beverage Processing: Versatile Monel Alloy Filter Plates find applications in the food and beverage industry for filtration of liquids, such as juices, syrups, and sauces, to remove particles, clarify liquids, and ensure product quality and safety.
3.Chemical Processing: These filter plates are used in various chemical processes, including chemical synthesis, catalyst recovery, and solvent filtration, assisting in maintaining product purity and preventing contamination.
4.Mining and Metallurgy: Versatile Monel Alloy Filter Plates are employed in mining and metallurgical operations for filtration and separation of ores, concentrates, and slurries, facilitating the extraction of valuable metals and minerals.
5.Environmental Remediation: These filter plates can be applied in environmental remediation projects, such as groundwater treatment, soil remediation, and air pollution control, helping to remove pollutants and contaminants from the environment.
5um Porous Inconel 600 Metal Filter Element, which is a high-performance metal filter element. The filter element is made of high-quality Inconel 600 (Inconel 600) material, which has excellent filtration efficiency and corrosion resistance. It is designed for filtration and separation operations in a variety of demanding high-temperature and corrosive environments. Whether in chemical, petroleum, food processing or other industrial fields, this metal filter element can exert an excellent filtration effect.
Parameter
Material: Inconel 600
Pore size: 5um
Size: �?50*155, �?60*185 or customized specifications
Interface: VCR 1/2 interface
Working Temperature: -200 - 1000�°C
Technique: sintering
Product Features
1.High flow capacity: 5um Porous Inconel 600 Metal Filter Element has excellent fluid handling capacity. Its design allows high flow rates through the filter element while maintaining consistent filtration, ensuring efficient fluid handling and production efficiency.
2.Compression resistance: The high strength and pressure resistance of Inconel 600 material enables 5um Porous Inconel 600 Metal Filter Element to withstand higher pressure. This makes it ideal for handling high pressure fluids while providing reliable filtration and separation performance.
3.Washable and Reusable: 5um Porous Inconel 600 Metal Filter Element can be maintained and reused through the cleaning process. Due to its corrosion resistance and high temperature resistance, the filter element is able to withstand cleaning and regeneration cycles, reducing waste and cost, and extending service life.
4.High Reliability: With the excellent performance of Inconel 600 material, 5um Porous Inconel 600 Metal Filter Element provides a reliable filtration solution. Its stability and durability ensure continuous filtration performance, reducing the risk of failure and downtime, thereby increasing the reliability and stability of industrial processes.
5.Wide range of applications: 5um Porous Inconel 600 Metal Filter Element is suitable for a variety of industries and applications. Whether it is chemical, oil and gas, electric power, food and beverage, or aerospace, the filter element can provide excellent filtration performance and meet the fluid handling requirements of different industries.
Application
1.Chemical industry: Used for chemical production, solvent filtration, and handling corrosive media.
2.Oil and gas industry: Applied in oil and gas extraction, refining, and natural gas processing for filtration and separation operations.
3.Power generation sector: Utilized for cooling water filtration in power generation equipment, circulation water system filtration, etc.
4.Food and beverage industry: Employed for liquid filtration in food processing, filtration of food additives, and more.
4-layers Sintered Titanium Wire Mesh Filter Plate is an innovative material consisting of four layers of titanium stretched mesh delicately sintered together. The titanium tensile mesh is used as the basic structure, and the thin sheet-like mesh structure made of pure titanium material gives the mesh material excellent strength and excellent corrosion resistance. This material cleverly stacks multiple layers of titanium stretched mesh and connects them tightly by high-temperature sintering process to form a strong structure of 4-layers Sintered Titanium Wire Mesh Filter Plate.
Each layer of titanium tensile mesh plays an important role in the four-layer sintered titanium mesh. The first layer of tensile mesh provides the strength and corrosion resistance of the foundation, laying a solid foundation for the overall structure. The superposition of the second layer and the third layer increases the strength and stability of the material, enabling the sintered titanium mesh to withstand greater load and pressure. The introduction of the fourth layer further enhances the impact resistance and durability of the overall structure.
Parameter
Material: GR1 titanium
Length*Width: 230mm*240mm
Mesh number: 10 mesh
Layers: 4 layers
Technique: use 4 pieces of titanium expanded mesh by sintering
75um SS 304 porous wire mesh filter cartridge, which is an efficient and durable filter cartridge designed for filtrate treatment and solid-liquid separation. The product is made of high-quality stainless steel 304 material, which has excellent corrosion resistance and mechanical strength, and is suitable for various industrial application environments. In addition, the filter cartridge is designed with five layers of wire mesh sintering plus a support layer, which further improves its performance and stability.
Parameter
Material: SS 304
Size: �?130*500mm
Flange diameter: 140mm
Pore size: 75 um
Layers: 5 layers plus one supporting layer
Features
1.Multi-layer sintered wire mesh plus support layer: The filter cartridge is designed with five layers of sintered wire mesh and one support layer. The multi-layer wire mesh is fused together through a high-temperature sintering process, and a support layer is added on top to form a strong filtration structure. This design not only provides excellent filtration accuracy and uniform pore distribution, but also enhances the structural stability and durability of the filter cartridge.
2.High corrosion resistance: SS 304 stainless steel material has excellent corrosion resistance and can operate stably in various acid and alkali, high temperature and corrosive media. Therefore, our sintered wire mesh filter cartridges are suitable for a wide range of industrial applications such as chemical, food processing, pharmaceutical, etc.
3.Easy to clean and maintain: The filter cartridge has a simple structure and is easy to clean and maintain. When the surface of the filter cartridge is clogged, the blockage can be removed by water flushing or backflushing, and the filtering effect of the filter cartridge can be restored. This convenient maintenance method reduces maintenance costs and improves production efficiency.
Applications
The 75um SS 304 porous wire mesh filter cartridge is commonly employed for the purification and filtration of liquids and gases, as well as the separation and recovery of solid particles. It is also utilized in applications such as transpiration cooling at extremely high temperatures, airflow control distribution, enhancement of heat and mass transfer, noise reduction, and current limitation. This versatile filter cartridge serves a wide range of purposes while maintaining its effectiveness and reliability.
1.Chemical industry: used for liquid treatment, solvent filtration, catalyst recovery, etc.
2.Food processing industry: used for clarification and filtration of food liquids.
3.Pharmaceutical industry: for solid-liquid separation and filtration in pharmaceutical production.
4.Oil and gas industry: used for oilfield water treatment, oil filtration, etc.
A semi-circular stainless steel sintered plate is a specialized type of porous metal filter that is shaped in a semi-circular form. It is made from stainless steel powder that is compacted and sintered together to form a rigid structure with interconnected pores.
Parameters
Material: Stainless Steel 316L
Filtration Rating: 20 microns(customizable)
Shape: Semicircle (customizable to specific requirements)
Thickness: 10 mm (customizable to specific requirements)
Porosity: 30%-45%
Operating Temperature: up to 600�°C
Features:
High Filtration Efficiency
Excellent Chemical Resistance
Durability and Longevity
Temperature and Pressure Resistance
Applications
Chemical Industry: Filtration of corrosive liquids, catalyst recovery, removal of particulate matter from process streams.
Pharmaceutical Industry: Clarification of pharmaceutical solutions, sterile gas filtration, purification of process fluids.
Food and Beverage Industry: Filtration of beverages, edible oils, food products, and removal of impurities.
Petrochemical Industry: Filtration of high-temperature gases, removal of contaminants from oils and fuels.
Water Treatment: Filtration of wastewater, removal of suspended solids, and purification of process water.
Automotive Industry: Filtration in engine oil and fuel systems for improved performance and longevity.
Electronics Industry: Filtration of electronic solutions, removal of microcontaminants in semiconductor manufacturing.
A custom interface stainless steel wire mesh five-layer sintered filter is an efficient filter used for filtering and screening particles and solid impurities. It is made of multiple layers of stainless steel wire mesh sintered together, offering excellent filtration performance and durability.
Specifications
Material: 316L
Size: 160*350mm
Filtration accuracy: 50um
Techinque: Sintering
Temperature resistance: 600�°C
Features
Multi-layer structure: The filter adopts a five-layer sintered structure, with progressively smaller pore sizes in each layer, enabling filtration and classification of different particle sizes.
High filtration accuracy: With fine stainless steel wire mesh, this filter can effectively filter out tiny particles and solid impurities, achieving high-precision filtration.
Corrosion resistance: The filter made of stainless steel wire mesh exhibits excellent corrosion resistance, allowing it to operate stably in harsh environments.
High strength and durability: After sintering treatment, the stainless steel wire mesh filter possesses high strength and durability, capable of withstanding high pressure and workloads, thereby extending its service life.
Applications of the stainless steel wire mesh five-layer sintered filter in the field of environmental protection include:
Wastewater treatment: It can be used in the solid-liquid separation process in wastewater treatment plants. The filter removes suspended solids, sediment, and particulate pollutants from wastewater, purifying it to meet discharge standards.
Exhaust gas treatment: In industrial exhaust gas treatment processes, the filter can capture and filter out particles, smoke, and pollutants from exhaust gases. It effectively reduces pollutant emissions, protecting the atmosphere and improving air quality.
Liquid waste treatment: The filter can be used to handle solid particles and contaminants in liquid waste. It separates impurities from the waste, facilitating easier handling and disposal, and reducing environmental impact.
Water treatment: It finds applications in water source purification and water treatment processes. The filter removes suspended solids, sediment, microorganisms, and harmful substances from water, providing clean and safe drinking water and industrial water.
Solid waste treatment: It is suitable for solid-liquid separation in solid waste treatment processes. The filter separates liquids from solid waste, reducing waste volume and facilitating subsequent processing and disposal.
The 30�¼m Porous Metallic Filter Cartridge with DOE interface is specifically designed using high-purity titanium metal powder with a purity level exceeding 99.6%. Through the process of sintering, the titanium powder is consolidated to create a robust and fixed pore structure. This configuration enables the filter cartridge to withstand extreme temperatures, high pressures, and repeated cleaning or backwash cycles effectively. Moreover, the absence of longitudinal seams enhances mechanical strength and corrosion resistance.
Parameter
Material: pure titanium powder
Pore size: 30um, 1um
Size: �?60*500mm
End cap: DOE
Construction method: Welded (no adhesives)
Features
1.Efficient Filtration
2.High Flow Rates
3.Wide Chemical Compatibility
4.Rugged and Durable
5.Corrosion Resistance
6.Versatile Configurations
Application
1. Corrosive liquids and gases
2. Cryogenic fluids
3. High viscosity solutions
4. Process steam
5. High temperature liquids and gases
6. Catalyst recovery
7. Decarbonizing filtration
8. solvent filtration
A 20'' standard titanium porous filter tube refers to a cylindrical tube made of titanium material that is 20 inches (approximately 50.8 centimeters) in length. The tube is designed with a porous structure, allowing it to function as a filter for various applications.
Parameters
Filtration precision: 0.5�µmâ??50�µm
Porosity: 30%â??40%
Pressure:� 0.3Mpa/cm2
Temperature resistance: 300 â??(wet)
Standard height: 10'' 20'' 30'' 40'' 50''
Features
Titanium Material: The tube is made from titanium, a highly corrosion-resistant material that can withstand harsh environments and chemicals.
Porous Structure: The tube is designed with a porous structure that allows fluids or gases to pass through while trapping solid particles or contaminants.
High Filtration Efficiency: The porous structure of the tube ensures efficient filtration by effectively capturing and retaining particles or contaminants of various sizes.
Longevity and Durability: Titanium is known for its exceptional durability and resistance to wear and tear.
Applications
Chemical Processing
Pharmaceuticals
Food and Beverage
Water Treatment
Sintered titanium powder porous tube filters are advanced filtration solutions designed to effectively filter liquids across various industries. These filters are constructed using high-quality sintered titanium powder, offering exceptional performance, durability, and chemical compatibility. With their precise pore size distribution and resistance to high temperatures and pressures, sintered titanium powder porous tube filters ensure reliable and efficient liquid filtration.
Specifications
Material: Gr1 titanium powder
Pore Size: From 0.2 to 100 microns
Length: Customizable
Outer Diameter: Customizable
Operating Temperature: Withstands high temperatures up to 300�°C
Chemical Compatibility: Compatible with a wide range of corrosive fluids and chemicals
Features
Superior Filtration Efficiency: Sintered titanium powder porous tube filters provide exceptional particle retention, ensuring efficient removal of contaminants and impurities from liquids.
Robust and Durable: Constructed with high-quality sintered titanium powder, these filters exhibit excellent mechanical strength, enabling them to withstand demanding operating conditions and deliver long-lasting performance.
Precise Pore Size Distribution: The sintering process ensures a uniform and precise pore size distribution, guaranteeing consistent filtration performance and preventing particle breakthroughs or uneven flow.
Chemical Compatibility: Sintered titanium powder porous tube filters are compatible with a wide range of corrosive fluids and chemicals, making them suitable for diverse industrial applications.
Temperature Resistance: These filters can withstand high temperatures, ensuring reliable filtration performance even in harsh operating environments.
Application
Chemical Industry
Pharmaceutical Industry
Petrochemical Industry
Water Treatment Industry
Electronics Industry
The 65um M30 Connection Flat Bottom Porous Metallic Filter Element is an excellent filter element. Made of high-quality stainless steel, the filter element has excellent corrosion resistance and high temperature resistance, and can operate stably for a long time in harsh environments.
Parameter
Material: stainless steel 316L
Length: 20â??
Diameter: 60mm
Pore size: 65um
Connection: M30
Feature
1.High-efficiency filtration performance: It has a fine filtration precision of 65 microns, which can effectively remove tiny particles and impurities in the liquid to ensure the purity and quality of the liquid.
2.Corrosion resistance and high temperature resistance: Made of high-quality stainless steel, it has excellent corrosion resistance, is suitable for filtration of various corrosive liquids, and can maintain excellent filtration effects in high temperature environments.
3.Convenient installation and replacement: The M30 connection design makes the installation and replacement of the filter element quick and convenient, saving time and labor costs.
4.Stable and long-lasting filtration effect: The flat-bottom design allows the filter element to be in closer contact with the filtration equipment, providing a stable and long-lasting filtration effect, ensuring long-term and efficient filtration.
5.Wide range of applications: Suitable for various fields such as industrial production and laboratory applications, it can reliably remove tiny particles and solid impurities to meet the filtration needs of different industries.
How to achieve a flat bottom of the filter element?
1.Material preparation
2.Punching or cutting
3.Forming and Processing
4.Welding
5.Surface treatment
The M20 connector titanium powder sintered filter cartridge is a type of filter material made through the sintering process using titanium powder. It typically has an M20 connector and is suitable for various filtration equipment and systems.
Parameters
Material: titanium powder
Size: 50*400mm
Pore size: 1micron
Temperature resistance: â?¤300â??
Pressure resistance: â?¤Mpa3.0
Features
High Filtration Efficiency: The M20 connector titanium powder sintered filter cartridge offers a high level of filtration efficiency, effectively removing fine particles, suspended solids, and impurities. Its porous structure and small pore size provide excellent filtration performance.
High Temperature and Corrosion Resistance: Titanium material exhibits excellent high temperature and corrosion resistance properties. The M20 connector titanium powder sintered filter cartridge can operate stably in high-temperature and corrosive media, making it suitable for demanding industrial environments.
Long Lifespan and Cleanability: The M20 connector titanium powder sintered filter cartridge has a long service life and can be extended through cleaning and restoration operations. Its cleanability allows for cost-effective and environmentally friendly use.
High Flow Rate and Low Pressure Drop: The M20 connector titanium powder sintered filter cartridge features a large filtration area and porosity, enabling high flow rates. Additionally, its excellent flow characteristics minimize filtration pressure drop, reducing energy consumption.
Applications
Chemical Industry: The M20 connector titanium powder sintered filter cartridge is widely used in the chemical industry for filtering acids, alkalis, solvents, and other corrosive media to protect equipment and improve product quality.
Food and Beverage Industry: The M20 connector titanium powder sintered filter cartridge is employed in liquid filtration applications within the food and beverage industry to remove suspended solids, particles, and microorganisms, ensuring product purity and safety.
Pharmaceutical Industry: In the pharmaceutical industry, the M20 connector titanium powder sintered filter cartridge is used for filtering raw materials, intermediate products, and final products, guaranteeing cleanliness and purity.
Electronics Industry: The M20 connector titanium powder sintered filter cartridge finds application in the electronics industry for filtering plating solutions, etching solutions, and other process liquids, removing impurities and particles to enhance product quality.
Introducing the D-1/8G Sintered Brass Air Exhaust Pneumatic Muffler Silencer, a high-performance product designed to address noise-related concerns in various applications. Engineered with precision, this silencer offers exceptional noise reduction capabilities. Constructed from sintered brass, it ensures durability and longevity, making it suitable for demanding environments. With its compact design and easy installation, the D-1/8G Silencer seamlessly integrates into pneumatic systems, effectively controlling air exhaust noise levels.
Parameter
Material: brass,bronze,copper
Size: D-1/8G (can be customized)
Item shape: Pagoda
Pore size: 40-60 mesh
Technique: sintering
Features
1.Noise reduction: The D-1/8G silencer is made of efficient sintered brass material, which can effectively absorb and disperse gas exhaust noise, providing a quieter working environment.
2.High durability: This product is made of durable sintered brass material, which has excellent durability and lifespan and can operate stably for a long time in various harsh working environments.
3.Easy installation: The D-1/8G silencer has a compact design and a simple installation process. It can be easily integrated into the pneumatic system without causing major changes or troubles to existing equipment.
4.Accurate airflow control: This silencer provides precise airflow control, helping to optimize pneumatic system performance and ensuring stable and controllable gas emissions.
5.Wide applicability: D-1/8G silencer is compatible with a variety of pneumatic systems and can be adapted to various application scenarios, including industrial fields and other areas that require noise control.
Application
Instrument field
Petroleum Industry
Pharmaceutical industry
Chemical industry
Natural gas industry
The SUS 316L micro air sparger and brewing diffuser elements offer exceptional gas dispersion capabilities, durability, and versatility. Their applications span across various industries, including brewing, water treatment, pharmaceuticals, biotechnology, and chemical processing.
Parameters
Material:316L
Technique:sintering
Size:as drawing
Temperature resistance: â?¤600â??
Application: for carbonation of beer, as an aeration stone prior to fermentation and as ozonation stone
Features
Enhanced Gas Dispersion Efficiency
Engineered to provide exceptional gas dispersion efficiency. The sintered stainless steel material ensures uniform and controlled gas distribution, resulting in fine bubbles that maximize contact between gas and liquid.
Durable and Corrosion-Resistant Construction
Manufactured using high-quality stainless steel 316L, these air spargers and diffusers offer excellent durability and corrosion resistance. The sintered structure provides robustness, ensuring longevity even in harsh operating conditions.
Versatile Design
The micro air sparger and brewing diffuser carbonation ozone bubble stone are available in various shapes, sizes, and configurations, allowing flexibility in installation and usage.
Easy Maintenance and Cleaning
The non-porous nature of the sintered material minimizes clogging and fouling, ensuring uninterrupted gas flow and optimal performance. Additionally, the smooth surface facilitates effortless cleaning, saving time and effort during maintenance routines.
Applications
Brewing and Beverage Industry
In the brewing industry, the micro air sparger and diffuser carbonation ozone bubble stone find applications in carbonation processes, enhancing the dissolution of carbon dioxide in beverages. The fine bubbles generated by these devices ensure efficient and uniform carbonation, resulting in improved taste, texture, and consistency.
Water Treatment
In water treatment plants, these air spargers and diffusers play a vital role in various processes such as ozonation and aeration. The uniform dispersion of ozone or air bubbles allows effective disinfection and oxidation, ensuring the removal of contaminants and enhancing water quality.
Pharmaceutical and Biotechnology
The sintered stainless steel 316L micro air sparger and brewing diffuser carbonation ozone bubble stone are extensively used in pharmaceutical and biotechnology applications. They aid in processes like fermentation, providing optimal oxygen transfer rates and supporting the growth of microorganisms.
Chemical Processing
In chemical processing industries, these devices facilitate efficient gas-liquid reactions, mass transfer, and mixing. They are employed in applications such as gas sparging, oxidation processes, and pH control, contributing to improved productivity and product quality.
Basic Information
Powder Sintered Titanium Filter Element: The powder sintered titanium filter element is made from specially treated titanium powder. It exhibits high corrosion resistance, high temperature resistance, and mechanical strength, effectively filtering out tiny particles and impurities while maintaining a high filtration efficiency.
Stainless Steel Filter Housing: The stainless steel housing is made of stainless steel material and possesses excellent corrosion resistance and high-temperature resistance. The stainless steel housing is typically designed to be detachable, facilitating filter maintenance and replacement.
Assembly Process: During the assembly of the filter, the powder sintered titanium filter element is installed inside the stainless steel filter housing. Usually, there is a sealing device between the filter element and the housing, ensuring that the filtration medium can only pass through the filter element and not bypass it. Once assembled, the liquid or gas to be filtered can be introduced into the filter through suitable inlet and outlet interfaces, and the filtered fluid can be obtained from the outlet.
Applications
Chemical Industry: This type of filter can maintain the purity of the medium during chemical reactions, preventing impurities from entering the product or damaging the equipment.
Petroleum and Natural Gas Industry: This type of filter can be used in refineries, natural gas processing plants, oil fields, pipeline systems, etc., ensuring the purity of fluids and proper equipment operation.
Food and Beverage Industry: This type of filter finds applications in food processing plants, beverage factories, dairy plants, etc., ensuring product hygiene and quality.
Pharmaceutical Industry: This type of filter can be used in pharmaceutical plants, biotechnology companies, and pharmaceutical research institutions, ensuring the purity and safety of drugs.
Cleaning methods
After a certain period of usage, the titanium rod cartridge may experience partial blockage, resulting in reduced flow performance and increased pressure at the filter's front end. For instance, the pressure may rise from below 0.22MPa to above 0.3MPa. In such cases, it becomes necessary to clean the cartridge, and the following cleaning methods are typically employed:
For newly used cartridges, a common cleaning method involves backflushing with clear water and blowing with compressed air. This entails injecting clear water at a slightly higher pressure than the working pressure (e.g., 0.3MPa) to perform a reverse flushing cleaning process. The backwashing duration is typically around 1 to 3 minutes.
Stainless steel Pleated cartridge is manufactured using either stainless steel wire mesh or sintered metal fiber felt. It undergoes a sintering process at each wire contact point, resulting in a robust surface-sieving porous filter cylinder. Additionally, the filter element is designed with pleats, providing a larger filter area and excellent dirt-holding capacity. Customers can choose between double open-ended or single open-ended configurations, while threaded ends are often equipped with gaskets like o-rings to minimize friction on the corrugated filter.
Parameters:
- Material: 316 stainless steel
- Length: 10 inch( Other size can be customized)
- Micron Rating: Available in various micron ratings (e.g., 1, 5, 10, 20 microns, etc.)
- End Cap Type: DOE (Double Open End) or SOE (Single Open End)
- End Cap: 222, 226, NPTF, NPTM, Thread, Fin
- Operating Temperature Range: up to 600�°C
Features:
1. Filtration Efficiency
2. Chemical Compatibility
3. High-Temperature Resistance:
4. Mechanical Strength and Durability:
5. Reusability and Easy Maintenance:
6. Versatile Micron Ratings:
Applications:
1. Food and Beverage
2. Pharmaceutical and Biotechnology
3. Chemical Processing
4. Water and Wastewater Treatment
5. Petrochemical and Oil Refining
6. Electronics and Semiconductor
7. Automotive and Aerospace
8. Mining and Metal Processing
9. Paints, Inks, and Coatings
10. Power Generation
The stainless steel micron wire mesh filter tube is a filter element made primarily of 304 or 316 stainless steel wire mesh. It is manufactured using stainless steel wire mesh woven in various mesh shapes to achieve the desired filtration grade. The stainless steel wire mesh filter tube has uniform surface filtration performance and employs multi-layered sintered stainless steel mesh as the main filter material. The mesh has interlaced pores, making it resistant to high temperatures, sudden temperature changes, and corrosion, making it suitable for various corrosive media such as acids and alkalis.
Parameters
Diameter: 20 mm
Wall Thickness: 2 mm
Operating Temperature: 600�°C
Filtration Precision: 100 microns
Connections: Open on both ends
Features
High Pressure Differential: It is a filter element with high pressure resistance, commonly used in high-pressure fluid filtration applications to ensure long-term operation of equipment in high-pressure pipelines.
High Temperature Resistance: Stainless steel material can withstand prolonged operation at high temperatures. While other materials may deform under high temperatures, stainless steel filter cartridges remain stable.
Cleanable: The material is stainless steel, which is easy to clean and reuse. Cleaning the equipment involves removing impurities and reinstalling it for further operations. It allows for fluid backwashing, ensuring no residual contaminants on the surface of the stainless steel filter cartridge.
Long Lifespan: The filter element has certain corrosion resistance and a longer service life. Its corrosion resistance makes it an ideal filtration element for preventing secondary contamination of fluids.
Customizable Sizes: It comes in different sizes to be used in a wide range of industrial applications. Different sizes can easily adapt to different types of equipment. It also offers different sealing rings or gasket attachments for various applications.
Stable Aperture: The filtration medium has a fixed pore structure, preventing contaminated particles from returning to the clean fluid. The absolute rated value of the pores provides consistent and reliable fluid filtration, improving filtration efficiency.
Applications
Petrochemical and oilfield pipeline filtration
Gasoline filtration for engineering machines and refueling equipment
Water treatment equipment filtration
Pharmaceutical and food processing industries
Chemical liquid filtration
Suitable for pre-processing and post-processing systems in industries such as electronics, petroleum, chemical, pharmaceuticals, and food.
Red Copper Spherical Powder Porous Filter Plate offers a reliable and efficient filtration solution for various industrial applications. This filter plate is manufactured using high-quality red copper spherical powder, and processed through advanced sintering techniques. With its exceptional filtration performance and durability, it serves as a versatile solution for meeting stringent filtration requirements.
TOPTITECH's Red Copper Spherical Powder Porous Filter Plate combines the excellent properties of red copper with the advantages of spherical powder and sintering technology. The sintering process ensures uniform porosity distribution, resulting in a highly efficient filtration medium. The red copper material provides excellent electrical and thermal conductivity, corrosion resistance, and mechanical strength, making it suitable for demanding environments.
Parameter
Material: Red Copper Spherical Powder
Mesh: 80-100 mesh
Diameter: 100mm
Thickness: 3mm
Features
Superior Filtration Efficiency: Red Copper Spherical Powder Porous Filter Plate achieves excellent filtration efficiency through its uniform and interconnected pore structure. It effectively removes particles and impurities from liquids and gases, ensuring product purity and process efficiency.
Excellent Durability and Longevity: Crafted from high-quality red copper spherical powder, this filter plate offers exceptional durability and longevity. Its robust construction, corrosion resistance, and thermal conductivity make it suitable for demanding industrial environments, reducing the need for frequent replacements.
Broad Chemical Compatibility: Red Copper Spherical Powder Porous Filter Plate exhibits excellent chemical compatibility, enabling it to handle a wide range of liquids and gases. It withstands corrosive substances and various chemicals, making it ideal for applications in diverse industries such as chemical processing and pharmaceuticals.
Easy Maintenance and Cleaning: The filter plate's smooth surface and uniform pore structure facilitate easy cleaning and prevent the accumulation of contaminants. With simple maintenance routines, downtime is minimized, ensuring consistent filtration efficiency and prolonging the filter plate's lifespan.
Customized connector pleated sintered filter cartridges are filter elements that are made of stainless steel wire mesh or sintered metal fiber felt. The filter cartridges are formed by sintering at the contact points of the wire mesh, creating a porous filter cylinder with high surface filtration performance. The cartridges feature a pleated design, providing a larger filtration area and strong dirt-holding capacity. They can be provided with double-open ends or single-open ends, often accompanied by threaded end gaskets (such as O-rings) to reduce friction.
Specifications
Material: Stainless steel 304/316L or other special alloys
Filtration precision: 1-300 microns
Porosity: Up to 90%
Length: 99-1490 mm
Diameter: 35-80 mm
Operating temperature: -200�°C to 600�°C
Cleaning methods: Backwashing, ultrasonic cleaning
Connector: As per drawing requirements
Features
High dirt-holding capacity: The pleated design provides a larger filtration area, allowing the filter cartridge to efficiently capture and retain dirt, extending its service life.
Corrosion resistance: The filter cartridge is made of stainless steel throughout, exhibiting excellent corrosion resistance and suitable for filtering various corrosive media.
High strength and stability: The filter cartridge possesses high strength and stability, capable of withstanding high pressure and harsh operating conditions, ensuring reliable operation of the filter.
Multiple filtration grades: Different filtration grades of filter cartridges can be provided to meet various particle size filtration requirements.
Easy to clean: Pleated sintered filter cartridges can be cleaned through various methods, including backwashing, reverse flow, and ultrasonic cleaning, while still maintaining high filtration efficiency after cleaning.
Applications
Chemical industry
Oil and gas industry
Food and beverage industry
Pharmaceutical industry
Electronics industry
Automotive industry
Other industrial applications
30 inch 5 micron 226/Fin adpator SS316L filter cartridge is made of stainless steel powder316L. It is a filter element made by mold molding and burning at high temperatures. The filtering precision can approach 0.5um, and the permeability is high.
The 30-inch 5-micron 226/Fin adapter SS316L filter cartridge is an efficient industrial filtration solution designed to deliver excellent filtration performance and durability. It is suitable for various applications, including water treatment, food and beverage processing, pharmaceutical production, and more.
Parameters
Material: 316L powder
Size: standard 30 inch TOPTITECH(�¸60*750mm)
Filtration accuracy: 5 micron
Technique: sintering
Temperature resistance:â?¤600�°
Features
High-efficiency filtration: With a 5-micron particle rating, it effectively removes sediment, dirt, and impurities from water.
Corrosion-resistant material: Constructed with SS316L stainless steel, it offers exceptional corrosion resistance, making it suitable for various chemical environments.
Convenient installation: Featuring a 226/Fin adapter design, it ensures easy cartridge installation and removal, improving operational efficiency.
Long-lasting design: The 30-inch length provides a larger filtration surface area, extending the cartridge's lifespan and allowing for higher flow rates.
Applications
Water treatment: Removes particles, sediment, and solid impurities from water, providing clean water sources.
Food and beverage processing: Ensures product purity and quality by removing suspended solids and particles.
Pharmaceutical production: Filters out microorganisms, particles, and organic matter, ensuring purity and safety of pharmaceuticals.
Chemical processes: Removes suspended solids, precipitates, and solid particles to protect equipment from damage.
Electronics industry: Filters out particles and contaminants in circuit board manufacturing, ensuring product quality and performance.
Industrial applications: Suitable for filtration and fine filtration in liquid processing systems, providing clean process fluids.
The stainless steel solvent inlet filter, also known as the sample introduction filter, is an essential consumable component used in liquid chromatography systems. It is designed to remove particulate impurities and protect the analytical column and downstream components from contamination.
Parameters:
1. Material: Stainless Steel 316L
2. Filter Type: In-line filter
3. Pore Size: 30 �¼m
4. Inlet/Outlet Connection: 1/8" or 1/4" fittings
5. Compatibility: Compatible with a wide range of solvents used in liquid chromatography applications
6. Maximum Operating Pressure: Typically rated for pressures up to 6,000 psi (414 bar)
7. Maximum Operating Temperature: Typically suitable for temperatures up to 600�°C
Application:
1. Pharmaceutical and Biotechnology: Used for drug development, analysis, and quality control purposes.
2. Environmental Testing: Employed in analyzing water, soil, and air samples for pollution monitoring and regulatory compliance.
3. Food and Beverage: Used for quality control, food safety, and nutritional analysis in the food and beverage industry.
4. Petrochemical and Chemical: Utilized for analyzing complex mixtures, monitoring process streams, and ensuring product quality.
5. Research and Academia: Applied in various research fields, including chemistry, biology, and forensic sciences.
Why is a solvent inlet filter necessary in liquid chromatography?
The solvent inlet filter acts as a barrier, preventing particulate impurities and debris from entering the system, which can cause blockages, column damage, and contamination of sensitive detectors. It helps maintain the integrity and performance of the chromatographic system.
Are there compatibility concerns with specific solvents?
Stainless steel solvent inlet filters are compatible with a wide range of solvents commonly used in liquid chromatography, including aqueous and organic solvents. However, certain aggressive solvents, such as strong acids or bases, may require alternative filter materials or specialized designs.
0.45um Sintered Stainless Steel Powder Porous Ozone Diffuser is an efficient and reliable device designed to evenly disperse ozone into target areas. Constructed with high-quality stainless steel material and manufactured using a specialized sintering process, this diffuser exhibits exceptional corrosion resistance and durability.
Specifications
Material: stainless steel 316L
Diameter: �?60mm
Length: 300mm
Filtration grade/Pore size: 0.45um
Connector: Customized thread interface
Features
Precise design with 0.45um pore size for efficient ozone diffusion and enhanced absorption.
High-quality stainless steel construction for excellent corrosion resistance and long-term durability.
Adjustable sizes and shapes to meet specific application needs and optimize diffusion effectiveness.
Remarkable stability and pressure resistance for reliable operation in various environments.
Meticulously designed for reliable performance and prevention of air leakage.
Environmentally friendly and energy-efficient, reducing chemical consumption and minimizing pollution.
TOPTITECH's 30" SUS 316L Sintered Alloy Porous Filter Elements are crafted from premium SUS 316L stainless steel alloy, ensuring durability and reliability in demanding environments. The sintered alloy construction provides excellent resistance to heat, corrosion, and physical wear, making them ideal for challenging filtration applications.
The linked pores in the porous structure of the 30" SUS 316L Sintered Alloy Porous Filter Elements facilitate the effective removal of pollutants. The large surface area facilitates optimal particle capture, ensuring high filtration efficiency while minimizing pressure drop. With customizable configurations available, TOPTITECH can tailor the pore size, thickness, and shape to meet specific filtration needs.
Parameter
Material: SUS 316L
Length: 30â??
Diameter: 30mm
Pore size: 15 um
Wall thickness: 2.5mm
Connector: 1/2â?? NPT
Features
Exceptional Durability
High Filtration Efficiency
Robust Heat and Corrosion Resistance
Customizable Configurations
Wide Range of Applications
What is 1/2â?? NPT connector?
The 1/2â?? NPT interface refers to a common standard for pipe threads used in connecting fittings and components. NPT stands for National Pipe Taper, which is a widely adopted thread standard in the United States. In this product, 1/2â?? NPT indicates that the thread size of the interface is 1/2 inch.
NPT interfaces feature a tapered thread design, where the threads gradually narrow toward the end of the pipe, creating a cone shape. This design ensures a secure connection that helps prevent oil or gas leakage effectively.
The 1/2â?? NPT interface finds extensive applications in various industries, including fluid and gas transfer systems, pipe connections, valves, instruments, and other equipment involving pipe connections. It is widely embraced in industrial settings due to its ease of installation, high reliability, and ability to withstand high-pressure and temperature environments.
It is important to note that NPT interfaces are tapered thread standards and are not compatible with parallel threads (such as NPS). Therefore, when selecting and connecting fittings, it is crucial to ensure the use of the same type of thread to achieve tight and reliable connections.
The 40'' KF63 interface porous SS316L candle filter cartridge is a high-efficiency filter used for precise filtration and separation of liquids, gases, and solids. It is made of high-quality stainless steel 316L powder, which has excellent corrosion resistance and high temperature resistance.
The filter cartridgeâ??s KF63 interface design makes it easy to install and replace, making it suitable for a wide range of industrial applications.
Parameter
Material: 316L
Dia: 60mm
Length: 1000mm
Pore size: 20 micron
Interface: KF63
Features
Porous structure: The filter cartridge has a precise and consistent porous structure, and different pore sizes and filtration accuracy can be selected as needed to meet the requirements of different applications. This design ensures efficient filtration and smooth passage of fluid.
Long life: Made of high-quality stainless steel 316L material, durable and corrosion-resistant. It can operate stably for a long time in harsh working environments, reducing the frequency of replacement and maintenance, and reducing usage costs.
Washable and Reusable: Since it is made of stainless steel, this filter cartridge can be washed and reused. With proper cleaning and maintenance, you can extend its life and reduce your impact on the environment.
Wide applicability: 40'' KF63 interface porous SS316L candle filter cartridge can be used in various industries and fields, such as chemical industry, petroleum, food, pharmaceutical, electronics, etc. It is suitable for filtration and separation of a variety of media, including liquids, gases and corrosive media.
Application
Chemical industry: used for precise filtration and separation of liquids and gases, protecting equipment from contamination by particles and impurities, and improving product quality.
Oil and gas industry: Suitable for the treatment and purification process of oil and natural gas, removing impurities and particles, and protecting the normal operation of equipment and pipelines.
Food and beverage industry: used for filtration and purification of food and beverages to ensure product hygiene and safety standards.
Pharmaceutical industry: In the pharmaceutical process, it is used for the filtration and separation of liquids and gases to ensure the purity and sterility of the product and meet the requirements of the pharmaceutical industry.
Introducing TOPTITECH's latest innovation, the Porous Metal Filter Tube for Oxygen Distributor. Engineered with precision using sintered stainless steel powder, this advanced filtration solution guarantees exceptional gas distribution performance and reliable filtering efficiency.
Crafted from high-purity stainless steel powder and manufactured using state-of-the-art sintering techniques, TOPTITECH's Porous Metal Filter Tube for Oxygen Distributor exhibits outstanding corrosion resistance and high-temperature stability. Its unique structure ensures even gas distribution and uniform flow through fine pores, guaranteeing a consistent output pressure. Additionally, this filter tube effectively captures minute particles and impurities, delivering a purified oxygen supply.
Specifications
Material: Stainless Steel 316L
Size: OD20mm x L50mm
Pore size: 1um
Connector: M20*1.5
Technique: Sintering
Features
Efficient Filtration Performance: With precise control over pore size and distribution, our filter tube efficiently removes microparticles and impurities, ensuring a pure oxygen supply.
Uniform Gas Distribution: The special porous structure design enables uniform gas distribution within the filter tube, eliminating uneven gas flow and providing a stable output pressure.
Robust Corrosion Resistance: Constructed from high-purity stainless steel powder, our filter tube exhibits excellent corrosion resistance and oxidation resistance, making it suitable for harsh operating conditions.
High-Temperature Stability: The porous metal filter tube maintains stable performance even in high-temperature environments, ensuring long-term reliability.
Customizability: We offer a range of sizes, pore sizes, and shapes to meet specific requirements, providing tailored solutions for various applications.
A porous metal sparger is a device that generates air bubbles, serving to produce a uniform airflow and diffuse bubbles of specific sizes. Its design allows for efficient dissolution of gases into liquids without interruptions.
The unique structure of sintered metal powder filters creates countless tiny pores on their surface, resulting in the generation of numerous small bubbles. This versatile product finds applications across various industries.
Specifications:
Materials: Sintered stainless steel 316L, Monel, Nickel
Size: Customizable
Pore Size: Ranging from 0.2 to 100 microns
Connector: Customizable
Features:
Enhanced Porosity: Our porous spargers possess porosity ranging from 20% to 40%, significantly higher than regular spargers (approximately 10%). This increased porosity enables more efficient gas transfer into liquids.
Non-Blocking: The millions of tiny pores prevent clogging, making it ideal for carbonating beer and soda prior to fermentation. This micron stone can be used for carbonating kegged beer or as an aeration stone before fermentation, remaining unclogged as long as it is kept clean.
User-Friendly: Connect the stainless steel diffusion stone to your oxygen regulator or aeration pump and aerate your wort as the beer flows through the line. It can be easily integrated inline with kettles, pumps, or counter flow/plate wort chillers.
Easy to Sanitize: Simply soak the 0.5-micron diffusion stone in water for 20 to 30 seconds. Avoid touching the actual carbonated portion of the stone with your hands.
Applications:
Fermentation: The sparger facilitates improved cell growth in fermentation reactions by sparging oxygen, generating smaller bubbles ranging from 0.25 to 100 microns. It finds utility in wine production and other processes.
Food and Beverage: Sintered porous spargers are widely used in the food and beverage industry to introduce CO2 into beer, prolonging its shelf life. Nitrogen sparging can also be employed to replace oxygen, extending the shelf life of juices and oils.
Oxygenation: With up to 40% porosity, our porous spargers effectively introduce oxygen in fish ponds or aquariums.
Pharmaceutical Industry: Our spargers, fabricated from safe and non-toxic metals, offer options like ozone spargers for disinfecting water systems and reducing adverse effects.
Green Chemical Industry: Utilizing our sintered porous spargers in the green chemical industry maximizes oxygen availability with reduced costs, ensuring high-quality oxygen transfer into liquids.
TOPTITECH's porous sintered stainless steel filter ring is a highly efficient filtration solution specifically designed for food and beverage processing applications. Crafted with precision using high-quality stainless steel, this filter ring offers exceptional durability, reliable performance, and precise particle retention capabilities.
With its advanced design and construction, it is an ideal choice for industries that demand efficient and hygienic filtration of liquids and gases in food and beverage processing.
Parameters
Pore size:0.2-100microns
Materials: SS Metal
Porosity:30%~45%
Working Pressure:3MPa
Operating Temperature:600
Features
High Filtration Efficiency: The porous structure of the sintered stainless steel filter ring ensures excellent filtration efficiency by effectively trapping particles and impurities of various sizes. It provides reliable particle retention, allowing only clean and filtered fluids or gases to pass through.
Enhanced Durability: Constructed from high-quality stainless steel, this filter ring exhibits exceptional resistance to corrosion, heat, and chemical reactions. It withstands demanding processing conditions, ensuring long-lasting performance and minimizing the need for frequent replacements.
Easy Maintenance: The filter ring is easy to clean, thanks to its smooth and accessible surface. By dislodging trapped particles quickly and efficiently, it facilitates hassle-free maintenance and reduces downtime in food and beverage processing operations.
Optimal Hygiene Standards: Our sintered stainless steel filter ring is designed to meet strict hygiene requirements in the food and beverage industry. It is easy to sanitize and sterilize, making it suitable for applications where cleanliness and product integrity are of utmost importance.
Applications
Beverage Filtration
Food Processing
Brewery and Winery Operations
Pharmaceutical Applications
Experience cutting-edge technology with TOPTITECH's revolutionary 0.1mm Ultra-thin SS 316L Porous Filter Plate. With a remarkable accuracy of 40 micrometers (um), this filter plate sets a new benchmark in precision filtration. At a thickness of only 0.1mm, it stands as the thinnest option available in the market today.
Specifications
Material: stainless steel 316L
Pore size: 40um
Thickness: 0.1mm
Size: Max.300mmx300mm
Porosity: 50%-60%
Technique: Sintering
Features
Unmatched Thinness: With a thickness of only 0.1mm, our Ultra-thin SS 316L Porous Filter Plate stands as the thinnest option available in the market. Its ultra-thin design minimizes flow resistance, ensuring optimal filtration efficiency without compromising performance.
Exceptional Precision: Boasting a remarkable accuracy of 40 micrometers (�¼m), this filter plate offers unparalleled precision in particle separation. Its porous structure enables precise filtration, making it ideal for applications that require fine filtration, such as pharmaceuticals, microelectronics, and precision manufacturing.
Superior Durability: Crafted from high-quality stainless steel 316L, renowned for its excellent corrosion resistance, our filter plate guarantees longevity and reliability in even the harshest environments. It withstands the test of time, ensuring consistent and dependable performance.
Enhanced Filtration Efficiency: The ultra-thin design and porous structure of the filter plate optimize the filtration process, allowing for efficient and effective particle separation. This results in improved filtration efficiency and enhanced product quality.
Rigorous Quality Control: Our filter plate undergoes stringent quality control processes to ensure consistent performance and reliability. Advanced manufacturing techniques are employed to craft a product that meets and exceeds industry standards.
Increased Productivity: By utilizing the 0.1mm Ultra-thin SS 316L Porous Filter Plate, you can optimize your filtration processes, leading to increased productivity and cost-effectiveness. Its superior filtration capabilities contribute to improved process efficiency and reduced downtime.
Applications
Pharmaceuticals
Microelectronics
Precision Manufacturing
Chemical Processing
Food and Beverage
Environmental Protection
Oil and Gas
SS 316L Diffuser Stone For Ozone Generator Food Grade is a device used to introduce ozone gas into a liquid or air It is designed to facilitate the efficient distribution of ozone by breaking it into tiny bubbles or droplets These diffuser stones are typically made of porous materials such as ceramic glass or stainless steel One commonly used material for ozone diffuser stones is SS 316L which is a lowcarbon variation of stainless steel grade 316 SS 316L is known for its exceptional corrosion resistance making it suitable for applications where the stone may come into contact with water chemicals or other substances that could cause corrosion
Parameter
Material 316 L Stainless Steel food grade
Shape  Coneshaped Flatshaped CylindricalÂ
Size Customize Size Height Wide OD ID ThicknessÂ
Pore Size 01m 120mÂ
Process sintered
Interface form With Install Mounting flange female screw male screw mounting interface
Other Integrated Design with 304 Stainless Steel Housing and Air NozzlesÂ
Why Choose Porous Sintered Metal Filter to be Ozone Sparger
1 Durability
Filters made of sintered metal are extremely robust and weather resistant
They can withstand high pressures temperature changes and corrosive environments commonly associated with ozone applications
This durability ensures longlasting performance and minimizes the need for frequent replacements
2 Precision
Sintered metal filters offer exceptional precision due to their uniform pore size distribution
The consistent pore size allows for controlled ozone diffusion ensuring optimal performance every time
This precision is crucial for achieving desired results in various ozone applications
3 Efficiency
The porous structure of sintered metal filters promotes efficient gasliquid contact essential for effective ozone diffusion
The interconnected pores facilitate rapid mass transfer leading to faster and more efficient ozone sparging
This enhanced efficiency saves time and resources making processes more productive
4 Maintainability
Sintered metal filters are easy to clean and maintain due to their resistance to fouling and clogging
They can withstand regular cleaning procedures without compromising their performance
This reduces downtime and extends the lifespan of the ozone sparger ensuring costeffective operation over time
Applications
1Air sterilization
2Tap water disinfection
3Sewage treatment
4Waste gas treatment
5Flue gas desulfurization and denitrification
6Laundry industry
7Pool industry
8Food and beverage industry
The OD 150mm 20um Titanium Aeration Head for Ozone Sparger is a cutting-edge product designed for efficient ozone aeration in water treatment systems. With a diameter of 150mm, this aeration head is crafted from high-quality titanium material, ensuring excellent durability and corrosion resistance. The 20um porous structure of the aeration head allows for the dispersion of fine ozone bubbles into the water, facilitating effective mass transfer and maximizing the ozone's oxidation potential.
Parameter
Material: GR1 titanium
Diameter: 150mm
Pore size: 20um
Connection: Threaded interface
Technique: Sintering and Welded (no adhesives)
Features
High-quality titanium material
20um porous structure
Efficient mass transfer
Wide range of applications
Stainless steel hydrogen-rich water machine accessories - hydrogen dissolving rod, made of food-grade stainless steel, can be applied to various machines for making hydrogen-rich water. Sintered one does not fall off, does not drop powder, high temperature resistance, pressure resistance, stronger and more durable than PE plastic; uniform porosity, high filtration accuracy, can evenly produce very small bubbles, so that hydrogen can be better integrated into the liquid ;The contact area is large, the circulation speed is fast, the efficiency is high; and it is long-lasting and simple to clean.
Product parameters
Product category: Accessories
Power: customized
Material: Stainless steel
Pore size range: 0.5-65 microns
Features
1. Stainless steel material: 316L stainless steel material, which can withstand high temperature of 600 C and high pressure;
2. Accurate pore size: evenly distributed, the size of the filter holes is uniform and evenly distributed, and the pore size range: 0.5~65 microns;
3. No increase in solid particles: there is no hidden danger of metal particle precipitation, the structure is stable, the particles are tightly combined, no migration, no slag, no chips;
Applications
The hydrogen water stick is a device that releases hydrogen in water. Its main applications include:
1. Health function: Drinking hydrogen-rich water can help eliminate free radicals, improve body metabolism, enhance immunity, and delay aging.
2. Applied in the home kitchen: the hydrogen water stick can convert drinking water such as tap water and mineral water into hydrogen-rich water for drinking, and hydrogen-containing water can also be added to dishes during cooking to make the dishes more delicious.
3. Hydrogen therapy: Hydrogen is considered a new type of treatment that can help treat inflammation, cardiovascular disease, cerebrovascular disease, metabolic disease and many other diseases.
Sintered metal filters are a type of porous filter made by sintering metal powder particles together. Sintering is a process that involves heating metal powder to a temperature just below its melting point, allowing the particles to fuse together and form a solid structure. The resulting filter material is highly porous with a controlled pore size distribution that can filter out particles of a specific size.
The pore size of sintered metal filters can range from a few microns to several hundred microns, depending on the required filtration level. The pore size is controlled during the manufacturing process to ensure consistent and precise filtration.
Sintered metal filters provide high filtration efficiency due to their precise pore size distribution. They can filter out particles and contaminants of a specific size, making them suitable for a wide range of applications where filtration accuracy is critical. Additionally, sintered metal filters are easy to clean and can be reused multiple times, making them a cost-effective solution in many applications.
Products Features
Highly porous structure: Sintered metal filters have a highly porous structure that allows for efficient filtration of liquids and gases. The porosity is controlled during the manufacturing process to ensure consistent and precise filtration.
Precise pore size distribution: Sintered metal filters offer a precise pore size distribution, which allows for accurate filtration of particles and contaminants of a specific size. This makes them suitable for a wide range of applications where filtration accuracy is critical.
High strength and durability: Sintered metal filters are made from metal powders that are sintered at high temperatures, resulting in a strong and durable filter material. They can withstand high temperatures, corrosive environments, and high-pressure applications.
Chemical resistance: Sintered metal filters are available in various metals, each with different chemical properties. This allows for customization of the filter material to suit specific chemical environments and applications.
Easy to clean and maintain: Sintered metal filters can be easily cleaned and reused multiple times, making them a cost-effective filtration solution. They can be cleaned by backwashing, ultrasonic cleaning, or chemical cleaning, depending on the application requirements.
Products Applications
Sintered metal filters are used in a wide range of industries and applications, including oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are often used to filter out impurities, contaminants, and solids from liquids and gases. The filters can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements.
Titanium metal powder sintered porous fluidized plate is formed by high temperature forming and sintering of metal or alloy powder, and has a rigid structure.
There are a lot of connected or partially connected pores in the substance. Powder particles that are both regular and irregular make up the pore structure. The size and distribution of the pores are related to the size of the particles. The porosity can be adjusted according to the combination of powder particle size and preparation process to meet the actual needs of customers.
Advantages: Good permeability, controllable pore size and porosity, stable shape, high filtration accuracy, wear resistance, good mechanical properties, good thermal conductivity, good heat resistance and heat dissipation, backwashing, and repeated use.
Titanium sintered porous materials are allowed to be used in the following environments: nitric acid of various concentrations (fuming nitric acid is prohibited), chlorine water, sea water, aqueous solution of sodium hydroxide, carbonate and chloride salt.
Properties of Porous Titanium Materials
High temperature resistance, normal use 300
Excellent plasticity, high mechanical strength, and machinability.
Corrosion resistance, anti-oxidation, can be used in nitric acid, dilute liquid hydrogen, liquid nitrogen environment.
Good molding process, one-time molding processing can be carried out according to customer drawings.
High filtration precision, good purification effect.
No particles fall off, the interior structure is steady, and the pores are uniform.
Good air permeability, easy to blow back and clean, and can be regenerated online for repeated use.
Wear-resistant and impact-resistant, good mechanical properties
Production steps: powder sieving molding vacuum sintering
Nickel fiber felt is a versatile material made from high-quality nickel fibers, featuring wide-ranging applications and excellent performance characteristics. This felt-like material is composed of uniformly distributed and interconnected nickel fibers, forming an open porous structure.
Nickel fiber felt finds widespread applications across multiple industries. In the field of fuel cells, nickel fiber felt is used as a Gas Diffusion Layer (GDL) to enhance the performance and durability of Proton Exchange Membrane Fuel Cells (PEMFCs) and Solid Oxide Fuel Cells (SOFCs). It promotes efficient reactant distribution, enhances water management, and improves overall cell performance. Additionally, nickel fiber felt is extensively applied in redox flow batteries, electrolyzers, supercapacitors, and water treatment systems. In these applications, it serves as a GDL, optimizing electrochemical reactions, improving battery cycling performance, and providing excellent chemical stability and high surface area.
Parameters
Material: Pure nickel fiber
Color: Light grey
Size: Customized upon request
Thickness: 0.2mm-2mm (Usually 0.25, 0.4, 0.6, 0.8, 1.0mm)
Porosity: 60-90% (It can be customized upon request)
Shape: customized (polygon, round, ring, disc, etc.)
Features
High Porosity
Uniform Wire Diameter
Lightweight and Flexibility
Excellent Temperature Resistance
Applications:
Fuel Cells: Nickel fiber felt is extensively used as a GDL in proton exchange membrane fuel cells (PEMFCs) and solid oxide fuel cells (SOFCs). It facilitates efficient reactant distribution, enhances water management, and improves overall cell performance.
Redox Flow Batteries: Nickel fiber felt is employed as a GDL in redox flow batteries, enabling efficient electrolyte flow and maintaining consistent electrode performance.
Electrolyzers: It is utilized as a GDL in electrolyzers to enhance the electrochemical reactions during hydrogen production.
Supercapacitors: Nickel fiber felt finds applications as a current collector and GDL in supercapacitors, enabling high power density and rapid charge/discharge cycles.
Water Treatment: It is used in electrochemical water treatment systems, such as electrocoagulation and electrochemical oxidation, due to its excellent chemical stability and high surface area.
Manufacturing flow
Nickel fiber felt is a material made from micron-sized pure nickel fibers using special felting and high-temperature vacuum sintering processes, in accordance with international technical standards.
Nickel fiber felt possesses excellent three-dimensional porous structure, characterized by high porosity, large surface area, uniform pore size distribution, strong corrosion resistance, good water permeability, effective heat dissipation, high current density, low voltage, stable performance, and long service life.
Specifications
Shape: Circular discs, square sheets, custom shapes, filter cartridges
Material: Pure nickel
Operating temperature: 800-1200C
Operating pressure:
Nickel foam plate is a type of porous material made from nickel metal. It consists of a three-dimensional network of interconnected nickel fibers or filaments that form a highly porous structure. The foam-like structure of nickel foam plate provides a large surface area, high porosity, and good electrical conductivity, making it useful for various applications in fields such as energy storage, catalysis, filtration, and aerospace.
Product parameter
Material: Nickel
Aperture: 0.3mm-7mm(can customized)
Porosity: 63%-90%
The Max Sound Absorption Coefficient: â?¥0.8
Bulk Density: 0.27-1.08 g/cm3
Size: Customized
Feature
1. Quality and light: maximum surface area, specific gravity 0.2 to 0.3, 1/10 of water, and wood, aluminum, and iron.
2. The porous construction has an extensive frequency range of sound absorption.
3. Electronic wave shield: It is protected by a 90 dB or so thick electronic wave that is rather thin.
4. Processing performance: It is easily adhered, decreased, and bent.
5. High temperature fire resistance: The stable form burns at a high temperature but is difficult to burn.
6. The ability to filter: The uniform three-dimensional network structure produces a filtering effect and permits extremely robust gas and fluid flow stability.
Application
1.Nickel foam plate is a sound-absorbing material with excellent performance, which has a high sound absorption coefficient at high frequencies; the sound absorption performance at low frequencies can be improved through the design of the sound-absorbing structure.
2.Battery electrode material
Nickel foam plate is the most common material used for battery electrodes, particularly for NiMH batteries. These rechargeable batteries are frequently found in hybrid cars, laptop computers, cell phones, electric scooters, and bicycles.
3. Fuel cell
Foamed nickel can be used as an electrocatalyst for molten carbonate fuel cells, which typically operate at temperatures between 550 and 700 �° C. For proton exchange membrane production cells (PEMFC), electrode relay feeders for solid oxide fuel cells (SOFC), and electrode materials for electrolysis (as in water electrolytic settings), nickel foam plate can be utilized. Additionally, more surface area can be employed to produce syngas and hydrogen for fuel cells.
4. Other applications
Magnetic flux conductors of magnetic particles in a fluid can be treated using nickel foam plate as a filter material. Applications to heat exchange medium and hydrogen storage media are among the further uses.
TOPTITECh stainless steel diffusion stone is made of food-grade stainless steel material and can be used in many kinds of hydrogen water machines. Sintered integration does not fall off, and is anti-corrosion, heat-resistant, and anti-pressure. Compared with PE, stainless steel material is more durable and steady, with uniform porosity and high filtration. They can be utilized for high concentration hydrogen generators, portable home hydrogen absorption accessories, hydrogen machines, and other things.
Parameters
Material: Stainless steel
Dimensions: 12*180mm
Pore size: 20 microns
Porosity: 30-50%
Features
High durability: Stainless steel hydrogen dissolving rods are highly durable and can withstand harsh operating conditions.
Efficient hydrogen dissolution: The unique design of stainless steel hydrogen dissolving rods allows for the efficient dissolution of hydrogen gas into liquids, producing high-purity hydrogen gas for use in a range of applications.
Corrosion resistance: Stainless steel is highly resistant to corrosion, which is important when working with hydrogen, as it is a highly reactive gas that can corrode many materials. This makes stainless steel a suitable material for use in hydrogen dissolution, as it can withstand harsh operating conditions and prevent corrosion.
Easy to use: Stainless steel hydrogen dissolving rods are easy to use and require little maintenance, making them a cost-effective and reliable solution for hydrogen gas production.
Applications
Hydrogen production: Stainless steel hydrogen dissolving rods are commonly used in the production of high-purity hydrogen gas through the dissolution of hydrogen gas into water. This process is commonly used in the semiconductor, pharmaceutical, and medical industries, as well as in research laboratories.
Water treatment: Stainless steel hydrogen dissolving rods are used in water treatment systems to produce high-purity hydrogen gas for use in a range of applications, such as wastewater treatment and disinfection.
Chemical industry: Stainless steel hydrogen dissolving rods are used in the chemical industry to produce high-purity hydrogen gas for use in a range of chemical reactions and processes.
Food and beverage industry: Stainless steel hydrogen dissolving rods are used in the food and beverage industry to produce high-purity hydrogen gas for use in a range of applications, such as food packaging and preservation.
Renewable energy: Stainless steel hydrogen dissolving rods are used in renewable energy systems, such as fuel cells and hydrogen storage systems, to produce high-purity hydrogen gas for use in energy production.
How does stainless steel hydrogen dissolving rods work?
Hydrogen gas is introduced to the stainless steel hydrogen dissolving rod. The gas flows through the small channels or pores on the surface of the rod.
The Sintered Stainless Steel Porous Metal Filter Tube is created from irregularly-shaped stainless steel powder, typically AISI 316L. The powder is compressed into a mold, then sintered at high temperatures to form a porous tube with exceptional resistance to high temperatures, corrosion, and mechanical strain.
At filtration accuracies of 70�µm or finer, particle chipping can be an issue with some filters. However, our sintered metal tube avoids this problem thanks to our advanced vacuum sintering equipment and skilled production staff.
Furthermore, each sintered metal tube undergoes rigorous testing with bubble point and air permeability tests according to ISO 4003 and ISO 4022, respectively. This ensures that our filters are of the highest quality and meet the needs of every customer.
Parameters:
Brand: TOPTITECH
Length: 50-1016mm
Diameter: 4-500mm
Wall thickness:1-5mm
Filtration accuracy: 0.22-100um
Operating temperature: 600â??
Working pressure: 3Mpa
Porosity: 35%-60%
All specifications can be customized.
Features
1.Resistant to high temperatures up to 600â?? during normal use.
2.Strong mechanical strength and good plasticity, allowing for machining.
3.Resistant to corrosion and oxidation, suitable for use in nitric acid, sulfuric acid, dilute hydrochloric acid (5%), acetic acid, liquid hydrogen, and liquid nitrogen environments.
4.Capable of being molded according to customer drawings, with an efficient molding process.
5.Provides high filtration accuracy and effective purification.
6.Uniform pore size and stable internal structure, with no particle shedding.
7.Allows for good air permeability and easy back blow cleaning, with the ability to be repeatedly regenerated online.
8.Exhibits excellent wear and impact resistance, with strong mechanical properties.
Application
1. The procedure used to produce chemical raw materials, which also includes filtering for impurities, material decarburization, and fine filtration.
2. Water treatment systems with security filtration, RO, and ultrafiltration.
3. The completed product clarity and filtration in the food and beverage industries.
4.Precious metal catalyst filtration and recovery in the petrochemical industry.
5. Precision filtering of liquid chemical industry raw materials, finished goods, and pharmaceutical intermediates.
6. Water injection filtration using reverse osmosis for security.
7.Deoiling of compressed air and gas purification of steam.
8.Medium purification and flow restriction for hydraulic fluids, lubricants, and fuels.
0.4mm Ti felt from for LGDL in electrolyzer is a versatile material with a wide range of applications in various industries including aerospace, chemical processing and energy. The material sinters titanium fibers together to form a porous structure. The result is a lightweight, high-strength material with unique mechanical and thermal properties.
0.4mm Ti felt from TOPTITECH for LGDL in electrolyzer can be used in hydrogen production and fuel cell stacks as the LGDL (Liquid/Gas Diffusion Layer). Titanium fiber mat is a promising material for electrolyzers due to its high thermal/electrical conductivity and great mechanical qualities. High corrosion resistance at high positive overpotential, for example, even in severely acidic and humid circumstances.
Parameter
Material: Titanium
Size: 1500 1200mm
Fiber size: 20 microns-40 microns
Thickness: 0.20mm 0.25mm 0.40mm 0.60mm 0.8mm
Porosity: 60% 75%
Features
1.3D Mesh Porous Structure:
2.Strong corrosion resistance;
3.Best Electrolytic Performance:
4.High porosity and current density;
5.The pore size distribution is uniform.
Features
1.3D mesh porous structure.
This allows for excellent permeability and efficient electrolyte transport. This unique structure also provides a large surface area for electrochemical reactions to occur, resulting in improved performance.
2.Strong corrosion resistance.
This makes it a reliable choice for use in harsh environments. This feature ensures that the product maintains its structural integrity and performance over time, even when exposed to corrosive substances.
3.Best Electrolytic Performance.
When it comes to electrolytic performance, this product is a top performer. Its design allows for high porosity and current density, meaning that it can efficiently transfer electrical charge between the electrodes and the electrolyte. This results in improved energy conversion and overall system efficiency.
4.Uniform pore size distribution.
This feature ensures that the electrolyte can flow evenly throughout the structure, providing consistent performance and minimizing the risk of localized damage or failure.
Craft
The process is to make titanium wire into micron-scale fiber through special process. The porous material is then made by laying down and sintering titanium fibers. The unique three-dimensional fiber network and fully connected pore structure will endow it with a series of special functions.
Pure titanium ingots and alloy ingots are both found in titanium ingots, which are made by melting and casting mostly titanium sponge. Due to their uniform composition, consistent quality, and availability of large-sized ingots, large-sized pure titanium ingots, which are generated using electron beam melting, in particular, significantly contribute to advances in product quality and productivity.
Titanium ingot can be used in consumer goods, medical implants, artificial bones, ship hulls, bridges, chemical equipment parts (reactors, pipelines, heat exchangers, and valves, among other things), aviation engines and parts, and chemical equipment.
Product information
Titanium and titanium alloy ingot is the product name.
Size: 380mm-960mm (15"-37.8") in diameter, 2000mm-3000mm in length (78.7"-118")
Material: Grades 1, 2, 4, 5, 7, 9, and 12
Standard: AMS 4928Q, ASME B348, ASTM F136, and ASTM F67
Surface: Purity when polished: 99.95% 99.999%
Point of melting: 1660 C
Application of a product
1. The aerospace sector
Aircraft
Motor components
Planetary rockets
2. The use of electric power and seawater desalination
Nuclear and thermal power plants
Plants that desalinate seawater
3. The chemical sector
Chemical factories (pipes, heat exchangers, valves, etc.)
4.Fourth-generation engineering
Ships, bridges, and equipment used on ocean platforms
5.Construction Roofing
Draped walls
Monumental places
6.Industry of motorcycles and automobiles
Motor components
Motorcycles
7. Implants for medical care
Synthetic bones
Welfare goods
8. Sporting equipment and everyday essentials
Golf tees
Sporting goods
Eyeglasses
Cameras
Wristwatches
Dia 40mm titanium fiber felt is made by a special laying process and a special ultra-high temperature vacuum sintering process. Compared with titanium powder sintered plate, Ti fiber felt has an excellent three-dimensional network, porous structure, high porosity, large surface area, uniform pore size distribution, special pressure, and corrosion resistance, and can be rolled and processed. Titanium fiber felts are widely used in military, aerospace, civil, medical care, and other industries abroad.
Titanium fiber felts are primarily used in electrolyzer stacks as the flow field or diffuser material, particularly on the oxygen (anode) side.
Features:
has an excellent three-dimensional network porous structure;
high porosity, several times larger surface area;
uniform pore size distribution, strong corrosion resistance, good water permeability;
high porosity, and heat dissipation;
good performance, high current density, low voltage, stable performance, long life, and so on.
Parameters
Color: Light grey
Dimension: Customized as request
Thickness:0.2mm-2mm Often made thickness (0.25,0.4,0.6,0.8mm)
Porosity:30-50%
Porous titanium foam sintered plate is also called metal powder sintered porous microporous filter material. It is a new type of deep separation and fine filter element made of spherical or irregular metal or alloy powder, which is mixed, pressed and sintered by powder metallurgy.
Porous titanium foam sintered plate is a versatile and effective material in the field of heat transfer and heat dissipation. Its high thermal conductivity, resistance to corrosion and oxidation, low weight, and high strength make it a popular choice for a wide range of applications across various industries.
Product parameters
Name: Porous titanium foam sintered plate
Brand: TOPTITECH
Filtration accuracy: 0.2um-100um
Applicable temperature: 300â??
Size: Customized
Product features
1. The material has different pore sizes and filtration precision, the channels are criss-crossed, and the filtration and separation efficiency is high.
2. High temperature resistance and short heat resistance. Suitable for use in the temperature range of 300�°C.
3. Anti-corrosion. It is suitable for deep separation and fine filtration of corrosive media such as acid and alkali.
4. Has certain metal or alloy properties. Energy absorption, noise reduction, heat resistance, shock resistance, cushioning, heat conduction, electrical conduction, high strength and good toughness. Suitable for high pressure environment. Weldable and simple machining, easy loading and unloading.
5. Stable pore shape and uniform distribution ensure stable filtration performance. The regeneration performance is good, and the filtration performance recovers more than 90% after regeneration.
Application range
Petroleum, chemical industry, metallurgy, aviation, electronics, electric power, pharmaceuticals, environmental protection, atomic energy, nuclear industry, natural gas, refractory materials, fire-combat equipment, etc.
Such as: seawater desalination, sewage treatment, transformer oil, lubricating oil, fuel oil and other oils, organic solutions, inorganic solutions, medicinal liquids, beverages and other liquids; coarse and fine filtration; various gases, steam dust removal, sterilization, removal of oil mist ; Noise reduction, flame retardant, heat resistance, catalytic reaction, catalyst filtration, gas buffer, sweating and cooling, porous electrode, antifreeze device manufacturing, etc.
Package and Shipment
1.� Titanium Plate Sintered Filters� are usually packed in cartons, wrapped in soft film,� fixed in the box filled with industrial foam cotton, and the outer baler is packed with plastic� bags no damage during� transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, and the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
The production of PTL (porous titanium sintered plate) is a key component in the manufacture of hydrogen production electrolyzers. PTL is a type of electrode material that is used to catalyze the reaction that produces hydrogen gas from water.
The resulting PTL porous titanium sintered plate is then coated with a catalyst material such as platinum or iridium, which helps to increase the efficiency of the hydrogen production reaction.
The parameters of PTL (porous titanium sintered plate) used in hydrogen production electrolyzers can vary depending on the specific application and design of the electrolyzer. However, some common parameters for PTL porous titanium sintered plates used in hydrogen production electrolyzers include:
1.Porosity.
2.Pore size.
3.Thickness.
4.Catalyst loading.
The PTL (porous titanium sintered plate) used in hydrogen production electrolyzers has several key features that make it an effective catalyst for the hydrogen production reaction. Some of the features of PTL porous titanium sintered plates include:
1.High surface area.
2.Corrosion resistance.
3.High conductivity.
4.Tailorable porosity.
5.Durable and long-lastinge.
6.Effective catalyst.
The PTL (porous titanium sintered plate) used in hydrogen production electrolyzers has several important applications in various industrial processes. Some of the common applications of PTL porous titanium sintered plates include:
1.Hydrogen production: PTL plates serve as the catalyst for the hydrogen production reaction in electrolyzers, splitting water molecules into hydrogen and oxygen using an electric current.
2.Fuel cells: PTL plates are also used in fuel cells as an electrode material, facilitating the chemical reactions that produce electricity from hydrogen and oxygen.
3.Water treatment: PTL plates are used in water treatment applications to generate hydrogen peroxide or ozone for use as a disinfectant or oxidant.
4.Electrochemical synthesis: PTL plates can be used in various electrochemical synthesis processes to facilitate the production of chemicals and materials such as chlorine, caustic soda, and hydrogen peroxide.
5.Environmental remediation: PTL plates are used in environmental remediation applications to degrade contaminants such as chlorinated solvents and pesticides.
Overall, the PTL porous titanium sintered plate is a versatile and important component in various industrial processes, providing efficient and reliable catalytic performance in a variety of applications.
In a proton exchange membrane fuel cell, the main function of the gas diffusion layer is to support the catalyst and provide a channel for the gas participating in the reaction and the water generated. It is one of the key components of the membrane electrode.
The porous titanium plate has a good and uniform large number of pores, the porosity can be controlled by adjusting the diameter of the powder, and it is made of sintering, high temperature resistance and corrosion resistance.
Product Parameters
Color: Metallic
Shape: Square plate, disc, can be customized
Process: Powder sintering
Fine filter: 1 m 65 m
Material: Pure titanium
Operating Temperature: 0 300
Thickness: 0.8mm 2.8mm
Performance: Acid resistance, alkali resistance, high temperature resistance, breathable
Features
1. Corrosion resistance
It exists between the bipolar plate and the catalyst layer. During the electrochemical reaction, the high current density is 2A/cm2, which has high electrical corrosion resistance and must have corrosion resistance;
2. Porous air permeability
Serve as a medium for hydrogen/oxygen or methanol/air to diffuse to the catalyst layer, and must be a porous and breathable material;
3. High conductivity
To act as a current conductor, it must be a highly conductive material;
4. High thermal conductivity
The reaction is an exothermic reaction, and overheating will cause damage to the proton exchange membrane. The gas diffusion layer must be a high thermal conductivity material to conduct heat away to avoid damage to the proton exchange membrane;
5. Good permeability
Fuel cell reaction to generate water will cause performance degradation, so the gas diffusion layer must be able to export water and have high hydrophobicity;
Due to its characteristics, porous titanium plates can also be used in the following industries:
(1) Manufacture of sweating material. That is, the pores of ordinary powder metallurgy materials are impregnated with low-melting point substances, and they work at high temperatures
At this time, the impregnation melts and seeps out, making the material "sweat" to dissipate heat. In this way, ordinary materials can be used to replace expensive heat-resistant alloys, and the service temperature of heat-resistant parts can be further increased.
(2) Manufacture filter material. Used to filter gas, filtrate, and poison, etc.
(3) Impregnated with the anti-friction agent to manufacture oil-containing and oil-free lubricated bearings; impregnated with spices to manufacture fragrance-containing handicrafts, etc.
(4) Manufacture materials such as vibration reduction, noise reduction, and heat insulation.
Pure titanium processing parts have high titanium content, good plasticity, easy processing and forming, and good stamping and welding performance. It is resistant to corrosion in the atmosphere, ocean, and other conditions.
Pure titanium processing parts are mainly used in aircraft skeletons, ship pipes, valves, pumps, heat exchangers, distillation towers, coolers, ion pumps, and compressor valves. In the industry, Ta1 is generally required for high formability, Ta3 is used for wear resistance and high strength, and Ta2 is the most widely used in general.
Product parameters
Product Name: Titanium Processing Parts
Material grade: TA1 TA2 TC4 TA9 TA10 TA15 TC11
Executive standard: GB/T, GJB, AWS, ASTM, AMS, JIS
Process state: Annealed state (M) hot working state (R) cold working state (Y) (annealing, ultrasonic flaw detection)
Surface treatment: Sandblasting surface bright surface
Product use: Aerospace equipment, petrochemical, shipbuilding, automobiles, watch accessories, etc.
Features
High-quality material selection
Professional processing
Fine workmanship
Special customization
The characteristics of titanium
1. It has a low density, a high strength, and a high specific strength.
Titanium has a density of 4.51g/cm3, which is 57% that of steel, less than twice that of aluminum, and three times stronger. Titanium alloy has the highest specific strength of any regularly used industrial alloy. Titanium alloy has a specific strength that is 3.5 times that of stainless steel, 1.3 times that of aluminum alloy, and 1.7 times that of magnesium alloy. As a result, it is a necessary structural material in the aerospace sector.
2. Excellent corrosion resistance
Titanium's passivity is dependent on the presence of an oxide film; its corrosion resistance in oxidizing media is far superior to that in reducing medium, and fast rate corrosion can occur in reducing medium. Titanium is not rusted in some corrosive environments.
3. Excellent heat resistance
Aluminum typically loses its initial high mechanical qualities at 150 C, stainless steel at 310 C, and titanium alloys retain good mechanical properties at around 500 C. When the airplane achieves 2.7 times the speed of sound, the surface temperature of the aircraft mechanism hits 230 C, and the aluminum alloy and magnesium alloy can no longer be used, while the titanium alloy can. Titanium has a high heat resistance, making it ideal for turbine disks, aeroengine compressor blades, and aircraft rear fuselage skins.
The raw material of the porous titanium plate for hydrogen production by PEM water electrolysis is pure titanium powder, which is formed by pressing the mold and sintered at high temperature in vacuum.
Hydrogen production by water electrolysis is a new energy pillar sunrise industry. The micropore diameter of the porous titanium plate is used to fully react with the medium to produce hydrogen energy. The surface is coated to prevent oxidation and increase the efficiency of hydrogen production. Porous titanium plates are widely used in hydrogen energy, petrochemical, and pharmaceutical filtration, with obvious advantages, and are indispensable products.
Product Parameters
Filtration accuracy: 0.5um-50um
Porosity: 30-40%
Permeability: 3-800m3/m2hkPa
Compressive strength: 2-3Mpa
Temperature resistance: 300
Maximum working pressure difference: 0.6Mpa
Features
1. Strong temperature resistance, typical application at temperatures below 300 C;High filtration precision, stable pores, can effectively remove suspended solids and particles, etc., and the purification effect is good;
2. Good air permeability and low pressure loss. High porosity, uniform pore size, low initial resistance;
3. Easy to blow back, can be regenerated online, easy to clean, strong regeneration ability, long service life;
4. High mechanical strength, good rigidity, good plasticity, no need for additional skeleton support protection, easy to install and use;
5. Easy maintenance, good assembly, can be welded, bonded and machined;
6. Uniform pores, especially suitable for occasions requiring high uniformity such as fluid distribution and homogenization treatment;
7. Good corrosion resistance, can be used in nitric acid, sulfuric acid, acetic acid, oxalic acid, phosphoric acid, 5% hydrochloric acid, molten sodium. Stable use in liquid hydrogen, liquid nitrogen, hydrogen sulfide, acetylene, water vapor, hydrogen, carbon dioxide gas and other environments.
Applications
The porous titanium plate is used as the GDL (gas diffusion layer) of the anode for hydrogen production by water electrolysis in PEM water electrolysis. The pores are uniform and the porosity can be controlled at 30%-40%. Good electrical conductivity and strong corrosion resistance. It can be coated with platinum group metals to enhance its catalytic performance. The cost is relatively high, but the hydrogen production efficiency is high and the purity is high, which is suitable for industrial hydrogen production.
Every kind of filter material will be blocked, so it is very important to choose the pore size. If you choose the right pore size, you will have a good filtration efficiency, and the blocking situation will be alleviated. If the blockage is serious, regular replacement can solve this problem.
Porous titanium plate is a type of material that is characterized by its interconnected network of pores. It is made from titanium, which is a lightweight, strong, and corrosion-resistant metal. The porosity of the titanium plate allows for increased surface area, which can be useful in applications such as filtration, catalysis, and biomedical implants.
Product Parameters
Brand: TOPTITECH
Porosity: 30-40%
Filtration rate: 1um-50um
Temperature: â?¤300â??
Size: Customized
Porous titanium plate has several features that make it a unique material.
First, the pore size and distribution can be controlled during manufacturing, allowing for customization of the material for specific applications.
The interconnected network of pores also allows for fluid or gas flow through the material, making it useful for filtration and catalysis.
Porous titanium plate is also biocompatible, which makes it suitable for use in biomedical applications.
Porous titanium plate has a wide range of applications in various industries. In biomedical applications, it is commonly used for bone implants, where the porous structure allows for better integration with surrounding bone tissue. It is also used in dental implants, where the porous structure allows for better anchoring of the implant. In the chemical industry, porous titanium plate is used for catalysis, where the high surface area and pore structure allow for efficient chemical reactions. It is also used in filtration applications, such as air and water filters.
Porous titanium plates can be manufactured using several techniques, including powder metallurgy, sintering, and electrochemical deposition. In powder metallurgy, titanium powder is mixed with a binder material and then pressed into a desired shape. The material is then sintered to remove the binder and fuse the titanium particles together. In an electrochemical deposition, a layer of titanium is deposited onto a substrate using an electrochemical process. The resulting layer can be made porous by controlling the deposition parameters.
As a new type of green energy, hydrogen energy is a new type of green energy, and its sustainable manufacturing has become the goal of the industry. Water electrolysis hydrogen production, hydrogen generators, etc., hydrogen energy equipment emerge in endlessly, and relatively safe and efficient hydrogen production consumables have become a relative key.
Product parameters
Brand: TOPTITECH
Material: Gr1
Shape: Rectangular
Applicable object: electrolyzer
Thickness: 0.8-2.0mm
Specifications: can be customized
Mesh: 1000 mesh/inch
Filtration accuracy: 20 microns
Type: Efficient
Performance: acid resistance; alkali resistance; high temperature resistance
Uses: water, gas, liquid
Features
1. Precise air permeability, uniform air holes, certain mechanical strength, high adaptability for external processing;
2. High-purity raw materials, resistant to various acid and alkali environments, a corrosion-resistant material;
3. The porosity can reach 35%, which is a relatively high-strength product in a breathable material and can bear pressure;
4. It can withstand a certain temperature, for example, it can be used normally in a long-term heating environment within 300 degrees.
Applications
1. Decarbonization filtration in the concentrated preparation link of the pharmaceutical industry and security filtration before terminal filtration in the thin preparation link.
2. Filtration, decarbonization filtration, and fine filtering of materials used in the manufacturing of raw materials.
3. Filtration following ozone sterilizing and ozone aeration, as well as security filtration for water treatment industries RO, EDI, and ultrafiltration systems. the
4. Clarify and filtering of alcohol, beer, soy sauce, vegetable oil, mineral water, and other drinks and food.
5. Material purification and sintered porous titanium plate at the feed inlet, decarbonization filtration and precision filtration of liquid products, liquid raw materials, and pharmaceutical intermediates in the chemical industry, filtration and recovery of ultra-fine fine bodies and catalysts, precision filtration and system heat conduction after resin adsorption Impurity removal and filtration of oil and materials, catalytic gas purification, etc. the
6. Before reverse osmosis in the seawater desalination field, oilfield return water filtering and security filtration.
7. White clay filtration and high-temperature decarbonization in the dye business.
8. Steam, compressed air, and catalytic gas purification and filtration are the primary aspects of gas purification.
Process
The pure titanium powder is pressed into a plate shape, and then sintered in a high-temperature vacuum sintering furnace. The particles are naturally bonded to form a plate shape, and then cooled to form a plate base material, which can then be cut into the desired shape.
Titanium electrode plate for water treatment is a platinum group noble metal oxide with high electrocatalytic performance, strong oxidation resistance and good electrical conductivity coated on a pure titanium substrate, which is an insoluble anode.
Product parameters
Product name: Titanium electrode plate for water treatment
Brand: TOPTITECH
Product base material: Gr1 pure titanium
Product coating: Ru/Ir/Pt (ruthenium iridium platinum)
Product process: nano coating - high temperature sintering
Specifications: customized according to customer requirements
Product performance:
1. It has excellent properties such as corrosion resistance, high temperature resistance, high strength, easy guarantee of filtration accuracy, and easy regeneration; The plates is sintered at high temperature, so the surface particles are not easy to fall off; in the air the temperature in use can reach 300�°C;
2. It is suitable for filtering various corrosive media, such as: weak hydrochloric acid, sulfuric acid, hydroxide, sea water, aqua regia, and chloride solutions such as iron, copper, and sodium;
3. It has excellent mechanical properties, can be machined for cutting, welding, etc., has high compressive strength, and the internal pressure breaking strength is as high as 0.3MPa;
4. The regeneration method is simple and can be reused after regeneration.
Applications
1.Production of sodium hypochlorite via electrolysis in the chlorate and chlor-alkali industries
In the production of chlor-alkali, pure saturated salt water is used as electrolytic solution, titanium electrode is used as anode, and asbestos wool attached to iron mesh is used as cathode. The anode chamber produces chlorine gas, and the cathode chamber produces hydrogen gas and sodium hydroxide. After purification, it is widely used in various industries. in industrial production.
2. Electrolyzed functional water
Water that has been artificially treated to achieve a variety of beneficial purposes is referred to as functional water. With its high practicability, good sterilization effect, and lack of secondary pollution, electrolyzed water is a well-liked sterilization treatment technique. Titanium electrodes, which are frequently used in electrolyzed water machines, are used to electrolyze drinking water or trace salt water in order to generate functional water.
3. Cathodic protection
In the ocean, ship hull, bridge and other steel use environments, due to the corrosion of impurities in the steel and micro-batteries, coupled with the complex natural environment, although corrosion-resistant alloy steel is selected and the thickness of the material is increased to coat excellent corrosion-resistant paint, these The corrosion of structures is still very serious, which poses a great threat to safe production, and cathodic protection is a convenient and important measure to effectively protect permanent steel structures in the ocean.
Sintered porous titanium plate is a porous material made of titanium powder that is compressed and heated to create a solid block. The block is then treated with acid or other chemicals to remove any remaining impurities and create a porous structure.
Product parameters
Aperture size: 0.1~3mm
Porosity: 30% 60%
Thickness: 0.5mm 6mm
Specific surface area: 100 1000m2/m3
Tensile strength: 300 600MPa
Thermal conductivity: 2 20W/mK
Application fields: widely used in aviation, automobiles, medical equipment, biological materials, filter materials and other fields
Features
1. Efficient transmission of hydrogen: The highly porous structure of the porous titanium plate enables the effective transmission of hydrogen and has good gas transmission performance, which can significantly improve the efficiency of the water electrolysis hydrogen production system.
2. Lightweight and corrosion-resistant: The porous titanium plate is light in weight and is very suitable for making the transmission layer. At the same time, the titanium material can resist the corrosion of many acidic and alkaline media, and has a long life and stable performance.
3. Easy to clean: The porous titanium plate has a large opening rate and a large surface area, which is easy to clean and handle, and can effectively reduce the pollution of the water electrolysis hydrogen production system and reduce the impact on the environment.
4. Highly stable: The porous titanium plate has a long service life and high stability, and can keep its pore structure and performance unchanged, further improving the stability of the hydrogen production system, thereby meeting various needs of industrial and scientific laboratories.
other apps
1. Medical field: Porous titanium plate has good biocompatibility and mechanical properties, and is widely used in medical fields such as orthopedics and dentistry, as artificial bone and dental implants.
2. Energy storage field: The large surface area and pore structure of porous titanium plates make them potential applications in capacitors, which can be used in the manufacture of electronic devices such as batteries and capacitors.
3. Sewage treatment field: The high specific surface area and good catalytic performance of porous titanium plates can be used in the field of sewage treatment, such as the oxidative degradation of organic wastewater and the adsorption of metal ions.
4. Environmental field: Porous titanium plates can be used to clean harmful gases and odorous substances in the atmosphere, and can also be used in environmental protection fields such as seawater desalination and water resource utilization.
5. Aerospace field: The lightweight and high strength of porous titanium plates can be used in the aerospace field, such as manufacturing aircraft, satellites and other components.
Sintered titanium plate is a kind of titanium product, which is widely used in various industries such as chemical industry, medical treatment and food processing due to its excellent corrosion resistance and high strength. The porous titanium plate produced using the sintering process is to press the titanium powder into the desired shape and then sinter at high temperature.
Product parameters
Filtration grade: 0.2-100um
Thickness: above 1mm
Shape: square, round, shaped
Size: 300 800mm can be customized
Pressure: 0.2Mpa
Features
1. High strength and toughness: During the sintering process, the titanium powder particles are closely combined with each other, so that the sintered titanium plate has high strength and toughness, and can withstand certain impact and pressure.
2. Excellent corrosion resistance: Titanium itself has good corrosion resistance, and a uniform microporous structure can be formed through sintering, which further improves the corrosion resistance of titanium plates.
3. Can be made into complex shapes: through the sintering process, titanium sheets of various complex shapes and pore diameters can be made to meet the needs of different industries and applications.
4. Adjustable pore size and porosity: By adjusting the sintering process parameters, the pore size and porosity of the titanium sheet can be controlled to obtain the performance required for different applications such as filtration, separation, and adsorption.
Applications
1. Used as a filter;
2. Utilize the function of its pores to manufacture porous electrodes, fire extinguishing devices, antifreeze devices, high temperature resistant nozzles, etc. Porous electrodes are mainly used in electrochemistry. The fire extinguishing device uses its anti-flow effect to prevent explosions, such as flame explosion arresters for gas welding. The antifreeze device utilizes its holes to feed preheated air or special liquid to prevent the wings and empennage from freezing. The high temperature resistant nozzle uses the principle of sweating on the surface to cool the hot surface, which is called sweating material.
3. Porous titanium is also a good porous electrode material for water electrolysis, and it can be coated with platinum, iridium, ruthenium and other metals to enhance its electrochemical performance. The current PEM water electrolysis hydrogen production equipment widely uses porous titanium plate as its anode diffusion electrode material.
How to purchase porous sintered titanium plate
A. Materials to be delivered;
B. Corrosion problems;
C. Special operating conditions involving pressure, temperature, etc.;
D. Pollutants encountered;
E. Required shape, dimensions and tolerances;
F. Required flow and pressure allowed by the filter unit.
A porous titanium plate is a type of material made from titanium that has many small holes or pores throughout its surface. These pores can range in size from a few micrometers to several millimeters, depending on the manufacturing process and the intended use of the plate.
Porous titanium plates are commonly used in a variety of applications, including biomedical implants, filtration systems, and catalytic converters. One of their most important properties is their high surface area-to-volume ratio, which allows for efficient mass transfer and gas exchange.
Parameters
Material: titanium sponge
Porosity: 35%
Filtration rate: 0.22mm- 100mm
Thickness: above 1mm
Size: square round and customized with the drawing
Features
Versatile pore structure: The pore structure of porous sintered titanium plates can be varied to achieve different properties. For example, plates with a larger pore size may have a higher permeability, while plates with a smaller pore size may have a higher particle retention.
Customized shape and size: Porous sintered titanium plates can be manufactured in a variety of shapes and sizes to suit specific application requirements. This allows for customized designs that can optimize performance and minimize material waste.
Environmental sustainability: Porous sintered titanium plates can be recycled and reused, making them an environmentally sustainable choice. Additionally, the manufacturing process can be optimized to minimize waste and energy consumption.
Applications in energy production: Porous sintered titanium plates can be used in energy production applications such as fuel cells and batteries. The high surface area-to-volume ratio of the plates allows for efficient gas exchange and can enhance the performance of these devices.
Applications
Porous titanium plates are commonly used in a variety of applications, including biomedical implants, filtration systems, and catalytic converters. One of their most important properties is their high surface area-to-volume ratio, which allows for efficient mass transfer and gas exchange.
In biomedical applications, porous titanium plates are often used as bone implants or scaffolds to promote bone regeneration. The porous structure of the plate allows for the growth of new bone tissue into the implant, which can help to repair or replace damaged bones.
In filtration systems, porous titanium plates can be used as a high-performance filter media due to their ability to trap and remove small particles and impurities from fluids.
In biomedical applications, porous titanium plates are often used as bone implants or scaffolds to promote bone regeneration. The porous structure of the plate allows for the growth of new bone tissue into the implant, which can help to repair or replace damaged bones.
Customized titanium fiber felt for fuel cell is a high-performance material made through a process of sintering titanium fibers. The result is a porous and lightweight material that is exceptionally strong and corrosion-resistant. The material is commonly used in industries such as aerospace, chemical processing, and medical equipment manufacturing.
Parameters
Material: Ti
Porousity: 50%-80%
Size: 1000 2000mm
Thickness: 0.2mm-1.0mm(0.2mm 0.4mm 0.8mm 1.0mm)
Filtration rate: 10um 20um 30um and so on
Features:
Sintered titanium fiber felt is a unique material that possesses several features that make it ideal for various industrial applications.
Firstly, the material has a high strength-to-weight ratio, making it an attractive choice for applications where weight is a critical factor.
Additionally, sintered titanium fiber felt is highly resistant to corrosion, even in harsh environments, making it an excellent choice for chemical processing applications.
The material is also highly durable and can withstand high temperatures, making it a suitable choice for aerospace applications.
Application
Sintered titanium felt has a wide range of applications in the field of proton exchange membrane and gas diffusion layer (GDL). Here are some of the applications of sintered titanium felt in these fields:
fuel cells: Sintered titanium felt is used as a gas diffusion layer in fuel cells. It is an excellent material for this application because it is highly porous and has good electrical conductivity. The high porosity of the sintered titanium felt allows for uniform gas distribution and efficient mass transport, which is critical for the performance of fuel cells.
Electrolyzers: Sintered titanium felt is also used as an electrode substrate in water electrolysis systems. The high surface area of the sintered titanium felt provides a large active surface for the electrode reactions to occur, which enhances the efficiency of the electrolysis process.
Gas purification: Sintered titanium felt is used as a gas purification medium in gas separation and purification systems. Its high porosity and good thermal conductivity make it an ideal material for this application because it can effectively remove impurities from gases and maintain a stable temperature during the purification process.
Catalysis: Sintered titanium felt is also used as a catalytic support material in various chemical and industrial processes. Its high surface area and porosity make it an excellent substrate for supporting catalysts, which can enhance the efficiency and selectivity of chemical reactions.
Sintered porous titanium plates are a form of material made from titanium powder that has been heated and crushed to produce a particularly porous and light structure. These plates have a high strength-to-weight ratio and are resistant to corrosion and wear.
Parameters
Material: titanium
Porosity: 30%-40%
Pore size: 1um-50um
Thickness: above 1mm
DI: 1MM above
Features
1.High Strength-to-Weight Ratio.
2.Corrosion Resistance.
3.Biocompatibility.
4.Customizable Pore Size and Distribution.
5.High Temperature Resistance.
Application
Chemical Industry: Sintered porous titanium plates are used in chemical processing equipment, such as filters and catalysts, due to their resistance to corrosion and customizable pore size.
Medical Industry: Sintered porous titanium plates are used in medical implants and prosthetics such as bone substitutes and dental implants� due to their biocompatibility, strength, and durability.
Energy Industry: Sintered porous titanium plates are used in fuel cells and batteries due to their high strength-to-weight ratio and ability to conduct electricity.
Environmental Industry: Sintered porous titanium plates are used in water treatment systems and air filters due to their customizable pore size and distribution and resistance to corrosion.
Processing
The processing of sintered porous titanium plates involves several steps. First, the high purity of titanium powder will be sieved and then mold pressed into a desired shape. Then the material is heated in a furnace to sinter the titanium particles together to form a solid structure. The final product is then machined to the desired shape and size.
Sintered Titanium Frit well suited for use in Electrolyzers. These frits have a smooth, porous surface (80 micron filter rating) that gives good support for membranes. A much finer surface than our Expanded Titanium Mesh, this product is recommended to be placed against the membrane when designing higher pressure electrolyzers ( 20 psi).
Custom sizes are available upon request.
Titanium Foam Frit Specifications:
Raw Material: Titanium
Filter Rating: 80 Micron
Thickness: 1.5 mm
Working Temperature: 300 C
Membrane Filtration
Corrosion resistance
Why not use a Carbon based Gas Diffusion Layer in an Electrolyzer
Carbon based GDL materials will be consumed and converted into CO2 gas in the presence of the Oxygen ions and Voltage found on the Anode (Oxygen) side of the electrolyzer. This secondary reaction of oxidizing the Carbon in the GDL will give temporarily lower electrolysis voltage, but this is a short lived phenomenon. The carbon GDL is quickly consumed, resulting in poor compression in the stack, and thus high resistance and lower performance.
You can still used carbon cloth or carbon paper material on the Hydrogen side (cathode) since there is oxygen on that side that will oxidize the GDL material.
The Porous titanium round plate Diffusion Layer Hydrogen Electrode is made from a porous titanium material that allows the hydrogen gas to diffuse through the material and collect at the surface of the electrode. This diffusion layer helps to increase the efficiency of the hydrogen generator, as it allows for a greater surface area of the electrode to be exposed to the electrolyte, which in turn increases the amount of hydrogen that can be generated.
Parameters
Filtration precision:0.45um 80um
Application: The hydrogen industry, Hydrogen Fuel Cell industry, instruments and apparatus, etc.
Temperature resistance:300 (wet)
Sheet dimension range:0.8-2.5mm Thickness x
In an electrolyzer, why not utilize a carbon-based Gas Diffusion Layer?
Using a carbon-based gas diffusion layer (GDL) in an electrolyzer can pose several challenges. The presence of oxygen ions and voltage on the anode side of the electrolyzer can cause the carbon in the GDL to be oxidized, resulting in the generation of CO2 gas. While this can initially lead to a lower electrolysis voltage, the consumption of the carbon GDL is a short-lived phenomenon. As a result, the stack compression decreases, leading to higher resistance and lower performance. Therefore, it is not advisable to use a carbon-based GDL in an electrolyzer.
Parameters
Place of origin: Baoji, China
Brand: TOPTITECH
Filtration precision:0.2um-100um
Material: titanium
Working temperatureï¼?â?¤ 300â??
Length: 30-1000mm(More than 1000mm can be welded)
Thickness: â?¥0.5mm
FEATURES
High corrosion resistance: Titanium is a highly corrosion-resistant material, making it suitable for use in harsh environments.
High strength-to-weight ratio: Porous titanium plates are lightweight yet strong, making them ideal for applications where weight is a concern.
High porosity: The porous nature of titanium plates allows for efficient diffusion of gases, making them well-suited for use in electrolyzers and fuel cells.
Customizable properties: The pore size and distribution of porous titanium plates can be tailored to meet specific application requirements, allowing for greater flexibility in design.
Excellent thermal conductivity: Titanium has a high thermal conductivity, which allows for efficient heat transfer and thermal management in fuel cells and electrolyzers.
Long service life: Due to its corrosion resistance and durability, porous titanium plates have a long service life, reducing maintenance and replacement costs.
Ease of manufacturing: Porous titanium plates can be manufactured using a variety of techniques, including sintering, powder metallurgy, and electrochemical etching, making them easy to produce in large quantities and at a reasonable cost.
Platinized titanium felt is a specialist material frequently utilized as a flow field or diffuser material in electrolyzer stacks and single cells, particularly on the oxygen (anode) side. This material is made by depositing a thin layer of platinum onto flattened titanium fibers that have been compressed and annealed to create a smooth, flat surface suitable for use in electrolyzers.
Platinum coating thickness: 0.5 micron or customized
Substrate: titanium fiber felt
Felt thickness: 0.2-5.0mm
Porosity: 60%-80%
Fiber diameter: 10~100 microns
Features
High electrocatalytic activity: Platinum is known for its high electrocatalytic activity, particularly for the oxygen reduction reaction. When deposited on a titanium felt substrate, platinum forms a highly porous material with a large surface area, providing ample space for electrochemical reactions to occur.
High durability: Platinized titanium felt is highly resistant to corrosion and can withstand harsh operating conditions, making it ideal for use in a variety of industrial and scientific applications.
Applications
Platinized titanium felt is used as an anode material in the production of chlorine and caustic soda in the The platinum coating on the titanium substrate prevents the formation of a passivating oxide layer on the anode surface, ensuring high electrochemical performance and durability.
Electrowinning: Platinized titanium felt is used as an electrode material in the electrowinning of metals such as copper, zinc, and lead. The platinum coating on the titanium substrate provides excellent electrical conductivity and corrosion resistance, making it an ideal electrode material.
Electrosynthesis: Platinized titanium felt is used as a catalyst support in electrosynthesis reactions, such as the production of organic compounds and fine chemicals. The platinum coating on the titanium substrate enhances the catalytic activity of the supported catalyst, leading to higher yields and selectivity.
Electrolytic capacitors: Platinized titanium felt is used as an electrode material in high-performance electrolytic capacitors. The platinum coating on the titanium substrate provides excellent electrical conductivity and corrosion resistance, ensuring high performance and long-term reliability.
Water treatment: Platinized titanium felt is used as an electrode material in electrochemical water treatment systems, such as electrocoagulation and electrooxidation. The platinum coating on the titanium substrate enhances the electrochemical performance of the electrode, leading to effective water treatment and disinfection.
Titanium powder corrugated plates are commonly used in heat exchangers, where they help to improve the efficiency of heat transfer between fluids by increasing the contact area between the fluids and the plate surface. They are also used in the chemical and petrochemical industries, as well as in the aerospace and marine industries, due to their resistance to corrosion and high strength-to-weight ratio.
Parameter
Material: pure titanium, Ti-6Al-4V,Ti-3Al-2.5V
Length: Max. 1000mm
Width: Max.600mm
Thickness: Max. 50mm
Pore size: 0.2-60um
Wave height: 0.2mm,0.3mm or customized
Wave width: 1.2mm,1.3mm or customized
Wave pitch: 0.7mm,0.8mm or customized
The main steps for manufacturing titanium corrugated plate using titanium powder metallurgy process include:
Titanium powder preparation: First, the titanium powder needs to be prepared into appropriate particle size and shape for further processing.
Additive mixing: Mix the titanium powder with other additives such as copper, aluminum, etc. to improve the workability and mechanical properties of the titanium powder.
Pressing and forming: Put the mixed titanium powder and additives into a mold for pressing and forming. This process needs to be carried out under high pressure, usually between 100MPa to 2000MPa.
Sintering: Sinter the pressed and formed titanium powder at high temperature to make it into an integrated titanium corrugated sheet. This process needs to be carried out in an inert atmosphere to avoid oxidation.
Heat treatment and surface treatment: After sintering, the titanium powder corrugated sheet needs to undergo heat treatment and surface treatment to improve its mechanical and corrosion resistance properties.
Features
1.Stability under high temperature and high pressure: Titanium powder corrugated sheet can maintain stability and strength under high temperature and high pressure, and can therefore be used for filtration and separation in harsh environments such as high temperature, high pressure, and strong corrosion.
2.High filtration efficiency: The corrugated structure of titanium powder corrugated sheet can increase its surface area, thereby improving its filtration efficiency and capture capacity, especially suitable for applications that require high-efficiency filtration and separation.
3.Good mechanical properties: Titanium powder corrugated sheet has high strength, high hardness, and good ductility, and can withstand large mechanical stress and deformation.
4.Good corrosion resistance: Due to the use of titanium powder metallurgy process in the manufacture of titanium powder corrugated sheet, its material composition and structure can be controlled, thereby improving its corrosion resistance.
5.Easy to clean and maintain: The corrugated structure of titanium powder corrugated sheet can increase its surface area, making it easy to clean and maintain, reducing maintenance costs and time.
Titanium sponge is an elemental form of titanium that typically appears as light grey particles or a sponge-like mass. It serves as the fundamental raw material for the production of titanium materials, titanium powder, and other titanium products. Sponge titanium is obtained by transforming titanium ore into titanium tetrachloride, which is then reacted with metallic magnesium to yield a porous, sponge-like mass.
Products Parameters
Grade No. Ti MIN Fe Si Cl C N O Mn Mg H Ni Cr Others Brinell Hardness HBW/10/1500/30
0A MHT95 99.8 0.03 0.01 0.06 0.01 0.01 0.05 0.01 0.01 0.003 0.01 0.01 0.02 95
0 MHT100 99.7 0.04 0.01 0.06 0.02 0.01 0.06 0.01 0.02 0.003 0.02 0.02 0.02 100
1 MHT110 99.6 0.07 0.02 0.08 0.02 0.02 0.08 0.01 0.03 0.005 0.03 0.03 0.03 110
2 MHT125 99.4 0.10 0.02 0.10 0.03 0.03 0.10 0.02 0.04 0.005 0.05 0.05 0.05 125
3 MHT140 99.3 0.20 0.03 0.15 0.03 0.04 0.15 0.02 0.06 0.01 0.05 140
4 MHT160 99.1 0.30 0.04 0.15 0.04 0.05 0.20 0.03 0.09 0.012 160
5 MHT200 98.5 0.40 0.06 0.30 0.05 0.10 0.30 0.08 0.15 0.03 200
Features
High strength-to-weight ratio: Titanium sponge is perfect for use in aerospace and military applications where weight reduction is important because of its high strength-to-weight ratio.
Excellent corrosion resistance: Titanium sponge is highly resistant to corrosion, even in harsh environments.
Biocompatibility: Titanium sponge is biocompatible, making it an ideal material for use in medical implants and devices.
Heat resistance: Titanium sponge has a high melting point and is highly resistant to heat, making it ideal for use in high-temperature applications.
Applications
Defense and aerospace: Due to its superior corrosion resistance and high strength-to-weight ratio, the titanium sponge is frequently utilized in the defense and aerospace industries.
Chemical and Petrochemical: Titanium sponge is used in the chemical and petrochemical industries due to its excellent corrosion resistance. It is used in heat exchangers, pressure vessels, and reactors.
Medical: Titanium sponge is biocompatible, making it ideal for use in medical implants and devices, such as dental implants, joint replacements, and pacemakers.
Sports equipment: Titanium sponge is used in sports equipment, such as golf clubs, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio.
Jewelry: Titanium sponge is used in jewelry making due to its unique properties, such as its light weight and corrosion resistance.
Titanium foil is a thin sheet of titanium metal that is typically less than 0.1 millimeters thick.
Titanium foil is produced through a process known as rolling, which involves passing a titanium ingot through a series of rollers to gradually reduce its thickness. The resulting titanium foil is typically very thin, with a thickness ranging from a few micrometers to a few millimeters. Titanium foil is valued for its high strength-to-weight ratio, excellent resistance to corrosion, and biocompatibility with the human body.
Parameter
Mateial: titanium
Grade: Gr 1, 2, 5(6Al-4V), 7(Ti-0.15Pd), 9(3Al-2.5V), 12, 23(6AL-4V ELI), 15V-3Al-3Sn-3Cr
Thickness: 0.01-0.1mm
Wideth: 10-500mm,customized
Length: 10-1000mm, customized
Processing Service: Bending, Welding, Decoiling, Cutting, Punching
Standard: ASTMB265
Ti Content (%): 99.6%
Features
1.High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but also lightweight. This makes it ideal for applications where weight is a critical factor, such as aerospace and sporting goods.
2.Excellent corrosion resistance: Titanium has excellent resistance to corrosion, which makes it useful in harsh or corrosive environments, such as marine or chemical processing applications.
3.Biocompatibility: Titanium is biocompatible, which means that it is not harmful to living tissue or the human body. This makes it useful for medical implants such as dental implants, joint replacements, and pacemakers.
4.Low thermal expansion: Titanium has a low coefficient of thermal expansion, which means that it does not expand or contract significantly with changes in temperature. This makes it useful in applications where dimensional stability is important, such as precision engineering.
5.High melting point: Titanium has a high melting point of 1,668C (3,034F), which means that it can withstand high temperatures without melting or degrading. This makes it useful in high-temperature applications such as jet engines and furnace components.
6.Good electrical conductivity: Titanium has good electrical conductivity, which makes it useful in electronic applications such as capacitors and batteries.
7.Ductility: Titanium is ductile, which means that it can be easily formed into different shapes without cracking or breaking. This makes it useful in applications where complex shapes are required, such as aerospace components.
With the rapid advancement of technology, particularly in aerospace and other related industries, the demand for titanium metal has significantly increased. However, this has also resulted in a substantial amount of titanium metal scrap. As a result, the recovery of titanium metal scrap has become crucial in conserving resources and reducing costs.
Titanium scrap comes from various sources, such as during the production of sponge titanium. The upper skin, bottom, and sides of sponge titanium may be contaminated by impurities like iron, chlorine, oxygen, and nitrogen. These impurities make the titanium scrap unsuitable for manufacturing and must be recycled. Additionally, titanium ingot casting and processing titanium materials into titanium products also generate titanium scrap.
To recycle titanium metal scrap, the following methods can be employed:
High-quality uncontaminated titanium scrap can be utilized as an additive for smelting titanium ingots or mixed with sponge titanium to produce titanium blocks.
Waste titanium sponges, heads, and scraps can be utilized as alloy additives in the ferrotitanium industry or raw materials for titanium powder, depending on their purity and composition.
Waste titanium powder can be utilized as deflagration agents in the pyrotechnic sector, additives in the processing of aluminum, and raw materials for titanium products made using powder metallurgy.
Titanium scrap with numerous impurities can be processed into high-titanium iron.
What is the process for recycling titanium scrap?
The process of recycling titanium scrap typically involves the following steps:
Collection and sorting: Titanium scrap is collected from various sources, such as manufacturing facilities, aerospace companies, and medical facilities. The scrap is then sorted based on its composition and quality.
Cleaning and preparation: The titanium scrap is cleaned and prepared for processing. This may involve removing any impurities, such as oil or dirt, and cutting the scrap into smaller pieces.
Melting: The titanium scrap is melted in a furnace at high temperatures. This process helps to separate titanium from any other metals or materials that may be present.
Refining: The melted titanium is refined to remove any remaining impurities and improve its quality. This may involve adding other materials, such as aluminum or vanadium, to improve the properties of the titanium.
Forming: The refined titanium is then formed into various shapes and products, such as sheets, bars, or wire. These products can be used in a wide range of applications, including aerospace, medical, and automotive industries.
Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating is a material used as an anode in an electrochemical reaction, and it is usually made of pure titanium or a titanium alloy. During the electrochemical reaction, Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating absorbs electrons and is oxidized, forming an oxide coating on its surface, commonly known as titanium anodic oxide (TAO).
Parameter
Substrate material: titanium Grade 1, titanium Grade 2
Dimensions: customer drawing welcomed
Shape: Plate/Tube/Rod/Mesh shape
MMO coating: Ir-Ta coating
Coating thickness: 0.2-12m
Temperature:
Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has a wide range of applications in hydrogen industry. In the hydrogen industry, these plates are used for hydrogen purification and separation, and they are an important component in many hydrogen-based technologies.
Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has good electrical conductivity, gas permeability, liquid permeability and chemical stability. In electrochemical systems such as fuel cells, the application of porous titanium plates can improve the energy conversion efficiency and stability of electrochemical systems, thereby promoting the development and application of electrochemical systems.
Parameters
Material: Gr1 titanium powder
Purity: 99.6%
Thickness:0.6mm
Size: customized
Application: PTL GDL in PEM electrolyzer
Porosity: 35%
Pore size: 20um
Features
High conductivity: Titanium is a good conductive material, and the porous titanium plate has excellent conductivity and can effectively transport electrons.
High gas permeability: The porous titanium plate can control the parameters such as pore size and porosity to make it have high gas permeability, so that it can effectively transmit gases such as hydrogen and oxygen.
Good liquid permeability: The pore structure of the porous titanium plate can control the transmission of liquid, so that it has high liquid permeability.
High chemical stability: Titanium has good chemical stability and can operate stably for a long time in acidic or alkaline environments.
Applications
Hydrogen energy industry
Gas filtration
Oil and liquid filters
Muffler
Fuel Industry
Catalyst filtration
Platinum-coated porous titanium plates are essential components used in electrolyzers for diverse industrial applications such as hydrogen production, water treatment, and energy storage. These plates play a critical role in facilitating efficient and reliable electrochemical reactions.
Specifications:
Material: porous Titanium plate
Coating: Platinum (usually 0.2-5 microns thick)
Porosity: 30%-40%
Thickness: 0.6-20 mm
Dimensions: Customizable based on specific electrolyzer requirements
Surface Area: Varies based on design and application, usually 50-100 cm�²
Features:
Catalytic Efficiency: The platinum coating on the porous titanium plates provides exceptional catalytic activity, enabling rapid and efficient electrochemical reactions. This results in improved performance and higher reaction rates, contributing to the overall efficiency of the electrolyzer.
Corrosion Resistance: Titanium is inherently resistant to corrosion, and the platinum coating further enhances this property, ensuring the longevity and stability of the plates even in harsh operating conditions. This resistance to corrosion guarantees the durability and reliability of the electrolyzer system.
Enhanced Mass Transfer: The controlled porosity of the titanium plates facilitates effective gas diffusion and reactant accessibility. This feature enhances mass transfer, allowing for faster reaction kinetics and improved overall electrolyzer performance.
Customizable Dimensions: Platinum-coated porous titanium plates can be customized to meet specific electrolyzer design requirements. The dimensions can be tailored to fit different system sizes and configurations, ensuring compatibility and versatility in various applications.
Application:
Hydrogen Production
Water Treatment
Energy Storage
Titanium bipolar electrolyser plate in electrolysis is a special electrode for electrolysis, usually made of pure titanium. In electrochemical processes, electrodes are usually divided into anodes and cathodes, each responsible for the flow of electrons and the flow of ions. A bipolar plate is an electrode that has both anodic and cathodic properties.
Parameters
Material: Gr1 titanium
Size: Customized according to the drawing
Application: Fuel cell
Features
1.Good electrical conductivity: Titanium bipolar plates have excellent electrical conductivity and can withstand high voltage and high current density, thus effectively promoting electrochemical reactions.
2.Good corrosion resistance: Titanium bipolar plates have good corrosion resistance and can be used in harsh environments such as strong acid, strong alkali, high temperature and high pressure, and are not easily corroded and worn.
3.Good mechanical properties: Titanium bipolar plates have high strength and rigidity, can withstand large forces and pressures, and are not easily deformed and broken.
4.Lightweight: Titanium bipolar plates have a lower density and are a lightweight material that can reduce the weight of the entire electrolytic cell and improve overall efficiency.
Methods of coatings for Ti bipolar plates
A number of methods are used to deposit coatings onto metallic bipolar plates. Processes include physical vapor deposition techniques such as electron beam evaporation, sputtering and glow discharge decomposition, chemical vapor deposition techniques, and liquid phase chemical techniques such as electroplating and electroless deposition, chemical anodizing/oxidation coatings and painting.
Processing
Titanium bipolar plates can be manufactured by CNC machining, hydraulic forming and stamping, and photochemical etching.
In PEM fuel cells, 0.5microns sintered porous Ti plate for PEM is commonly used as electrode materials for anodes and cathodes. It has high electrical conductivity and good chemical stability, and is suitable for the occurrence of electrode reactions.
0.5microns sintered porous Ti plate acts as both anode and cathode electrodes in PEM fuel cells. It provides the supporting structure of the catalyst layer and provides a conductive path for the oxidation reaction of hydrogen and the reduction reaction of oxygen, thereby realizing the electrochemical reaction of fuel and oxygen and generating electricity.
Parameters
Material: pure titanium powder
Technical: sintering and coating
Size:as drawing
Porosity:30-40%
Pore size:0.5microns
Advantages
High electrical conductivity: The sintered porous titanium plate has good electrical conductivity and can effectively conduct electrons. This is crucial for the electrode reaction to proceed, ensuring smooth transport of electrons between the anode and cathode.
High surface area: The porous structure of the sintered porous titanium plate provides a large amount of surface area, increasing the contact area with the catalyst reaction. This increases the reaction rate and enhances the efficiency of the electrochemical reaction between fuel and oxygen.
Good chemical stability: Sintered porous titanium plate has good chemical stability and can resist corrosion under acidic environment and high temperature conditions. This makes it work stably for a long time in PEM fuel cells.
Suitable for catalyst immobilization: The surface of sintered porous titanium plate can accommodate and immobilize catalysts, such as platinum or its alloys. This provides good catalytic activity and maintains catalyst stability and dispersibility.
Strong adaptability: The sintered porous titanium plate can be customized in shape and size according to needs, so as to adapt to fuel cell stack designs of different sizes and forms. It can also be used in combination with other materials to achieve better electrode performance.
There are several commonly used materials that can be used in combination with sintered porous titanium plates to enhance electrode performance, the following are some of these common combinations:
Platinum Catalyst
Carbon materials
Oxide
Conductive polymers
Transition metal nitrides
Porous titanium sheets are highly desirable for use as the porous transport layer (PTL) in polymer electrolyte membrane (PEM) water electrolyzers. However, the passivation of titanium leads to an increase in surface contact resistance, thereby negatively affecting the performance of the electrolyzer. To address this issue and ensure long-term operation, a common approach is to apply platinum or gold coatings on titanium-based PTLs.
Parameters
Material: Sintered Porous Titanium Sheet
Coating: Platinum (Pt)
The thickness of platinum: 1 micron
Porosity: Customizable, commonly between 30% and 40%
Pore Size: 10 microns
Size: 46*46* 2mm
Features
Enhanced Conductivity: The platinum coating on sintered porous titanium sheets provides excellent electrical conductivity, facilitating efficient electron transfer during electrochemical reactions.
Durability and Corrosion Resistance: Titanium's inherent corrosion resistance, combined with the protective platinum coating, ensures prolonged electrode lifespan, even in aggressive chemical environments.
High Surface Area: The porous structure of the titanium sheets offers a large surface area, enabling more active sites for electrochemical reactions and enhancing cell efficiency.
Customizable Pore Size: The pore size of sintered porous titanium sheets can be tailored to specific applications, allowing for optimized mass transport and improved electrolyte flow.
Applications
Chlor-Alkali Industry
Water Treatment
Fuel Cells
Electrosynthesis
Titanium micro porous flow channel plates are widely used materials made from titanium powder using sintering processes. They consist of numerous tiny pores that provide channels and distribution paths for fluid or gas transfer. Titanium porous flow plates find extensive applications in various industrial sectors such as chemical engineering, oil and gas industry, aerospace, and more.
Parameters
Material:pure titanium
Brand:TOPTITECH
Technical:sintering
Size:60*60*1mm
Chamfer:as drawing
Pore size:30 microns
Features
Enhanced mass transfer and heat transfer
Tailorable pore structure
Thermal conductivity
Versatile applications
Applications
Chemical Engineering: Used in chemical reactors, adsorption separation, catalyst carriers, etc., to provide uniform mass transfer and reaction effects.
Oil and Gas Industry: Used in oil well production, gas separation, corrosion protection, etc., to meet complex process requirements and environmental conditions.
Aerospace: Used in aerospace engines, fuel cells, spacecraft thermal control, etc., to provide efficient fluid and thermal management.
Biomedical: Used in artificial organs, tissue engineering, drug delivery, etc., to achieve precise substance transport and biological reactions.
Renewable Energy: Titanium porous flow plates can be used in fuel cells, solar cells, etc., to provide efficient gas and electron transfer.
Titanium pipes for exhaust and downpipe applications are highly sought after due to their excellent properties, including high strength, lightweight design, corrosion resistance, and heat endurance.
Specifications:
Material: Gr1
Purity: >99.6%
Outer Diameter (OD): 8mm
Wall Thickness: 1.2mm
Leg Length: 400mm (Customizable)
Bend Angle: 90�°
Surface Finish: Polished
Features
Superior Strength and Durability: Titanium pipes exhibit a remarkable strength-to-weight ratio, making them incredibly strong and durable. This property allows them to withstand high-pressure conditions, extreme temperatures, and mechanical stresses associated with exhaust systems, ensuring long-lasting performance.
Lightweight Design: Titanium is renowned for its exceptional lightweight nature, which contributes to reduced overall weight in vehicles and aircraft. The lighter weight of titanium pipes for exhaust and downpipe applications not only improves fuel efficiency but also enhances the handling and performance of vehicles.
Corrosion Resistance: Titanium is highly resistant to corrosion, making it an ideal choice for exhaust and downpipe systems exposed to harsh environments, such as corrosive gases, high temperatures, and moisture. This corrosion resistance ensures the longevity and reliability of the pipes, even in challenging conditions.
Improved Engine Performance: Titanium pipes offer excellent exhaust gas flow characteristics, reducing backpressure and improving engine performance. The enhanced flow efficiency contributes to increased horsepower, torque, and overall engine responsiveness, providing a thrilling driving experience.
Aesthetic Appeal: In addition to their exceptional performance, titanium pipes often feature a polished or brushed surface finish, adding an aesthetic appeal to the exhaust and downpipe systems. The sleek and sophisticated appearance of titanium pipes enhances the overall visual appeal of vehicles and aircraft.
Applications:
Automotive Industry
Downpipes
Motorsports
Performance Upgrades
Aerospace Industry
Jet Engines
Energy Sector
Power Generation
Marine Industry
Marine Exhaust Systems
A 10 micron ultra-long microporous metal titanium plate is a material made from sintered titanium powder, possessing high gas diffusion and electrical conductivity. The manufacturing process involves blending titanium powder, shaping it, and then subjecting it to high-temperature sintering to form a sturdy titanium plate with a specific porous structure.
Parameters
Filtration precision: 10um
(0.5 um, 1 um, 3 um, 5 um, 10 um, 20 um, 30 um, 50 um)
Porosity: 30%â??40%
Pressure: � 0.2Mpa/cm2
Temperature resistance: 300 â??(wet)
Maximum Operating pressure: 0.2Mpa/cm2
Size: 200*1000*1.5mm
Features
1.High gas diffusion performance: The porous sintered titanium plate features a uniform pore structure, enabling efficient gas diffusion. This characteristic makes it suitable as a gas diffusion layer in polymer electrolyte membrane fuel cells (PEMFC), facilitating the effective transport of fuel and oxygen.
2.Excellent high-temperature resistance: Due to titanium's high melting point and excellent corrosion resistance, the porous sintered titanium plate exhibits remarkable stability and durability in high-temperature and corrosive environments. This property makes it an ideal material for filters, capable of effectively removing impurities in harsh conditions.
3.Coating capability: The porous sintered titanium plate can be coated with precious metals such as platinum (Pt) through electrochemical methods, enhancing its catalytic performance at the anode. This feature presents potential for its application as an anode material in fuel cells, improving fuel cell performance and efficiency.
Applications
Polymer electrolyte membrane fuel cells (PEMFC)
Filters for high-temperature and corrosive environments
Anode material in fuel cells
Titanium plates with flow fields are essential components used in electrolyzers for various industrial applications. These plates, made from corrosion-resistant titanium materials, are designed with intricate flow field patterns to optimize the electrochemical process of water electrolysis. Electrolyzers equipped with titanium plates and flow fields play a crucial role in industries such as hydrogen production, water treatment, and chemical processing.
Specifications:
Material: Titanium (Grade 2 or Grade 5)
Plate Thickness: 0.5-30 mm
Flow Field Pattern: Serpentine, Interdigitated, or Customizable
Dimensions: 90*90mm Customizable
Features
Enhanced Mass Transfer: The flow field pattern on titanium plates promotes efficient mass transfer of gases and electrolytes, ensuring uniform distribution and maximizing the electrochemical reaction efficiency.
Improved Current Distribution: The optimized flow field design helps achieve uniform current distribution across the electrode surface, minimizing localized effects and improving electrolyzer performance.
Extended Lifespan: Titanium's corrosion resistance and durability contribute to the longevity of electrolyzers, reducing maintenance costs and downtime.
Customizable Designs: Titanium plates with flow fields can be customized to meet specific electrolyzer requirements, allowing for optimized gas and electrolyte flow patterns tailored to the application.
Applications
Hydrogen Generation: Electrolyzers equipped with titanium plates and flow fields are extensively used in industries involved in hydrogen production, enabling the production of clean and sustainable hydrogen gas for fuel cell applications, energy storage, and industrial processes.
Chlor-Alkali Industry: Titanium plates find applications in the chlor-alkali industry, where electrolysis is employed to produce chlorine, caustic soda (sodium hydroxide), and hydrogen. The plates' resistance to highly corrosive electrolytes and durability make them suitable for this demanding application.
Desalination: Titanium plates with flow fields are utilized in electrochemical desalination processes, where they play a vital role in the removal of salt and other impurities from seawater, making it suitable for drinking water or industrial use.
Electrosynthesis: Titanium plates are used in electrosynthesis applications, where electrochemical reactions are employed to synthesize various chemicals and pharmaceutical intermediates. The flow field design on the plates helps facilitate efficient mass transfer and uniform current distribution, enabling controlled and precise electrochemical reactions.
Titanium bipolar plates are a high performance component designed for battery fuel cell systems. It is made of high-purity titanium material with excellent mechanical properties, corrosion resistance and electrical conductivity, providing reliable support and excellent performance for fuel cells. Through advanced manufacturing process, titanium bipolar plates ensure high precision and consistency, with flat surface and fine processing to ensure the stable operation of the battery fuel cell system and provide the best gas and liquid sealing performance.
Parameter
Material: titanium
Size: according to the drawing
Type: Etching / Chemical Machining, Other Machining Services
Etching accuracy: Line width: 0.01mm; Aperture: 0.03mm; Tolerance: �±0.01mm
Features
1.Lightweight design: The titanium bipolar plate is made of titanium material, which has the characteristics of light weight. Compared with traditional metal materials, such as steel, titanium material has a lower density, so it can reduce the overall weight of the fuel cell system. This is especially important for automotive and other mobile applications, improving energy efficiency and driving range.
2.High Electrical Conductivity: Titanium bipolar plates have excellent electrical conductivity and can effectively conduct electric current. This helps reduce energy loss and increases the efficiency and responsiveness of the fuel cell system. Good electrical conductivity can also help maintain stable current distribution and balance, and improve the operating stability of the system.
3.Corrosion resistance: Titanium material has excellent corrosion resistance and can resist the erosion of corrosive substances such as acid and alkali. In fuel cells, where acidic or alkaline environments are involved, the use of titanium bipolar plates can provide longer life and reduce maintenance requirements.
4.High temperature resistance: Titanium bipolar plates can maintain stable performance under high temperature conditions. Some parts of the fuel cell system may be exposed to high temperature environments, such as inside the fuel cell stack. Titanium's high temperature resistance makes it ideal for reliable operation in these demanding conditions.
Sintered titanium products find application as filters in various industries, including pharmaceuticals, water treatment, food processing, biological engineering, chemicals, petrochemicals, metallurgy, and gas purification. Porous titanium sheets are particularly utilized as Gas Diffusion Layers in next-generation fuel cells, specifically Proton Exchange Membrane Fuel Cells (PEMFC).
Parameters
Material: Pure titanium powder
Filtration precision: 0.2um
Sheet dimension range: Thickness: 0.5-3mm Width:
The 10m Porous Titanium Plate with Chamfers for PEMFC is a high-performance filter designed specifically for Proton Exchange Membrane Fuel Cells (PEMFC). With its dimensions of 50*50mm and exceptional precision, this product fulfills the stringent filtration requirements of PEMFC systems.
Parameter
Material: titanium powder
Thickness: 0.5mm
Size: 50*50mm
Pore size: 10um
Chamfers: customized by requirements
Features
High precision: The product has excellent 10um precision and can effectively filter out the tiny particulate matter required by PEMFC.
Long-lasting and durable: Using high-quality materials and precision manufacturing processes to ensure excellent performance and long life of the product.
Safety design: The chamfer design provides two options, semi-circular and straight edge types, which facilitates installation and disassembly and prevents sharp edges from causing harm to operators or equipment.
Wide application: Whether in research laboratories or industrial applications, this product is ideal for PEMFC filtration.
Clean environment: It can efficiently filter tiny particulate matter and provide a clean working environment for fuel cells.
Chamfering process
For semi-circular chamfers, we use suitable tools, such as filleting tools or sheet metal processing machines, to weaken, cut and trim the edges to give them a smooth, rounded shape.
For straight-edge chamfers, we use cutting or cutting tools in the process to precisely cut and trim the edges to form a straight-line chamfer.
We attach great importance to safety and precision when performing chamfering operations. We ensure the chamfering process is completed using the proper tools and equipment, as well as experienced operators, to ensure a smooth and consistent edge.
The design and processing of chamfers help facilitate installation and removal while eliminating the dangers that may arise from sharp edges. Such a design not only improves the convenience and safety of operation, but also ensures product quality and reliability.
Titanium Expanded Mesh 3*6mm Hole 1mm Thickness for Fuel Cell, this product is specially designed for fuel cells. Made of high-quality titanium material, this stretch mesh has excellent corrosion resistance and excellent mechanical properties, providing stable and reliable performance for fuel cell systems.
Parameter
Material: GR1 titanium
Size: 200x200mm
Pore size: 3x6mm, 2x3mm or customized
Thickness: 1mm, 0.5mm or customized
Technique: expanding
Features
1. This titanium stretch mesh is made of high-quality titanium material, which has excellent corrosion resistance and excellent mechanical properties. The titanium material itself has the characteristics of low density and high strength, allowing the stretch mesh to maintain stability and durability in long-term use.
2. The moderate hole diameter of 3*6mm can ensure the free flow of gas and liquid in the fuel cell system. This appropriate mesh size helps achieve good gas diffusion and fluid distribution, thereby improving fuel cell efficiency and performance.
3.The thickness of 3.1mm provides this stretch mesh with sufficient strength and structural stability. It is able to withstand the stress and pressure in the fuel cell system while maintaining shape stability and not easily deformed or damaged.
This titanium stretch mesh is precision manufactured with an excellent surface finish and meticulous detail. It exhibits high-quality appearance and workmanship while also meeting fuel cell system requirements for material purity and cleanliness.
The Application in the Fuel Cell
1.Electrode Support Material: The titanium expanded mesh serves as a reliable support material for fuel cell electrodes, ensuring uniform distribution and strong contact. Its mesh structure enables efficient gas diffusion and electrolyte transport.
2.Flow Field Plate: The mesh is utilized in the flow field plates of fuel cells, facilitating the flow and distribution of fuel gas and oxygen. With its carefully designed hole size and thickness, it promotes effective gas flow and provides structural stability.
3.Catalyst Layer Support: The mesh can be employed as a support material for the oxygen reduction reaction (ORR) catalyst layer. Its high surface area and excellent conductivity enhance catalyst adhesion and electron transfer, improving the efficiency of the ORR.
The 20um pore size of our titanium plate ensures optimal gas and liquid flow, maximizing the efficiency of your electrolytic process. It provides a large surface area for effective electrochemical reactions, resulting in improved product yields and reduced energy consumption. Whether you're involved in water electrolysis, electroplating, or any other electrolytic process, our porous titanium plate is the ideal choice for achieving superior results.
Parameter
Material: titanium powder
Length: 250mm
Width: 95mm
Pore size: 20um
Hole diameter: 7mm
Coating: Can be coated with platinum, ruthenium-iridium, iridium-tantalum coating upon request
Features
Enhanced Efficiency: The 20�¼m pore size enables efficient gas and liquid flow, improving mass transfer rates and reducing energy consumption.
Superior Corrosion Resistance: Crafted from high-quality titanium, the plate offers exceptional resistance to corrosion, ensuring durability in challenging environments.
Optimal Mechanical Strength: Maintains excellent mechanical strength, withstanding high temperatures and pressures for reliable performance.
Uniform Porosity: Provides consistent electrochemical performance and precise control over electrolytic processes.
Versatility: Suitable for various electrolytic applications, catering to different industries' needs.
Lightweight and Easy Handling: The thin and lightweight design allows for easy installation and reduces downtime during maintenance.
Application in the Electrolytic Cells
Electrolytic cells are vital components of electrochemical systems that enable controlled chemical reactions through the application of an electric current. These versatile cells have a wide range of applications in industries, research laboratories, and everyday life.
At the heart of an electrolytic cell lies the dynamic interplay between two key elements: electrodes and an electrolyte solution. However, to optimize the performance and efficiency of these cells, the choice of electrode material becomes critical. This is where the remarkable characteristics of porous titanium plates come into play.
Porous titanium plates, featuring precisely engineered microscale pores, offer unique advantages in electrolytic cell design. These plates, crafted from high-quality titanium, possess exceptional corrosion resistance, ensuring longevity and reliability in demanding electrolytic environments. Additionally, their remarkable mechanical strength enables them to withstand high temperatures and pressures, making them an ideal choice for challenging operating conditions.
The microporous pure titanium aeration head uses industrial pure titanium powder (purity 99.6%) as the main raw material and is sintered under high temperature and high vacuum. Its structure is uniform, the micropore diameter is 0.2-100�¼m, the porosity is 35%~50%, the filtration resistance is small, the separation and purification efficiency is high, and the mechanical properties are good.
Products Parameters
Tubular type:
Diameter: 30mm, 50mm, 60mm Length: 10~1000mm, other specifications can also be customized
The connection can be internal or external threads, and can also be customized according to customer needs.
Spherical type:
Diameter: 30mm, 50mm, 60mm, 100, 150mm, 180mm
The connection can be internal or external thread, and can also be customized according to customer needs.
Flat plate type:
Diameter: 125, 180mm, other specifications can also be customized
The connection can be internal or external threads, and can also be customized according to customer needs.
Products Features
The bubbles spread evenly, the aeration bubble diameter is small, and the gas-liquid interface area is large
No hole clogging, good chemical stability, acid, and alkali corrosion resistance
Robust construction, well-sealed, resistant to damage, ideal for demanding operational environments
It has a long service life, is simple to clean, and can be regenerated online
Products Applications
The scope of application includes urban sewage, chemical industry, petrochemical industry, bioengineering, pharmaceutical industry, food industry, new expansion and expansion of large water-use plants, and renovation of old aeration tanks, etc.
Titanium sponge is a pure, coarse powder or granular form of titanium metal. It is used as a raw material for producing refined titanium. Further refining the titanium sponge allows the creation of titanium ingots, titanium bars, and other materials. Grinding titanium sponge produces titanium powder, which is commonly used for coating and machining parts of machinery and instruments.
Titanium sponge is a metallic material with numerous tiny pores, known for its delicacy and high strength-to-weight ratio. It exhibits excellent heat resistance, corrosion resistance, and low electrical conductivity. Titanium sponge powder serves as an intermediate product for manufacturing various titanium products, such as sheets, rods, and plates. It finds wide applications in industries such as aerospace, naval, chemical, petroleum, and medical.
Distinctive Features:
High Strength-to-Weight Ratio: Titanium sponge is highly suitable for aerospace and military applications due to its excellent strength-to-weight ratio, making weight reduction crucial.
Excellent Corrosion Resistance: Titanium sponge exhibits strong corrosion resistance even in harsh environments.
Biocompatibility: Titanium sponge possesses biocompatibility, making it an ideal material for medical implants and devices.
Heat Resistance: With a high melting point and excellent heat resistance, titanium sponge is well-suited for high-temperature applications.
Applications:
Defense and Aerospace: Due to its outstanding corrosion resistance and high strength-to-weight ratio, titanium sponge is widely used in defense and aerospace industries.
Chemical and Petrochemical: Titanium sponge finds applications in chemical and petrochemical industries due to its exceptional corrosion resistance. It is utilized in heat exchangers, pressure vessels, and reactors.
Medical: Titanium sponge's biocompatibility makes it highly suitable for medical implants and devices, such as dental implants, joint replacements, and pacemakers.
Sports Equipment: Titanium sponge is employed in sports equipment, including golf club shafts, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio.
Jewelry: Titanium sponge is used in jewelry production due to its unique properties, such as lightweight and corrosion resistance.
TOPTITECH's 0.25mm Titanium Sheet enables seamless and efficient transport of reactants within the electrolysis cell. By acting as a PTL, it facilitates the smooth flow of water to the catalyst layers, ensuring effective electron conduction and removing generated oxygen gas. This promotes enhanced utilization of the catalyst layers, resulting in improved overall electrolysis efficiency and hydrogen production.
Specifications
Material: GR1 titanium powder
Pore size/Filtration grade: 20um
Size:100x100mm
Thickness: 0.25mm
Porosity: 40%-50%
Technique: Sintering
Features
Enhanced Catalyst Layer Utilization
Excellent Transport Properties
Precise Thickness and Durability
Seamless Integration and Compatibility
Sustainable and Eco-Friendly
The role of 0.25mm Titanium Sheet as PTL
The 0.25mm Titanium Sheet plays a critical role as a Porous Transport Layer (PTL) within water electrolyzers, unlocking enhanced performance and efficiency in the electrolysis process.
Efficient Reactant Transport
Enhanced Gas Removal
Effective Electron Conduction
Structural Support and Stability
Scalability and Compatibility
TOPTITECH's Customized Titanium Cathode Plate for PEMFC Electrolysis is specifically designed to meet the demanding requirements of Proton Exchange Membrane Fuel Cell (PEMFC) systems. Crafted from premium-grade GR1 titanium, the cathode plates serve as an essential component in the PEM electrolysis cell, working in conjunction with titanium anodes to facilitate efficient electrochemical processes.
Specifications
Material: titanium
Grade: GR1
Size: Customized by the drawing
Certificate: ISO9001
Surface treatment: Polishing, pickling, sandblasting, brushing precious metals
Features
Exceptional Performance
Tailored Dimensions and Configurations
Precision Engineering
Long-lasting Durability
Enhanced Catalytic Activity
Sustainable and Cost-effective
Applications
Proton Exchange Membrane Fuel Cells (PEMFC): Our cathode plates are specifically designed for use in PEMFC systems, where they play a crucial role in facilitating efficient electrochemical processes. They are utilized in PEM electrolysis cells as essential components, working in conjunction with titanium anodes to enable hydrogen production and other electrochemical reactions.
Hydrogen Generation: The Customized Titanium Cathode Plate is an integral part of the electrolysis process for hydrogen generation. It provides a reliable and durable platform for the electrochemical splitting of water into hydrogen and oxygen gases, contributing to the production of clean and sustainable energy.
Energy Storage and Conversion: Our cathode plates find application in energy storage and conversion systems that rely on PEMFC technology. They enable the efficient conversion of chemical energy into electrical energy, making them suitable for various applications such as portable power systems, backup power supplies, and electric vehicles.
Research and Development: Our cathode plates are utilized in research laboratories and academic institutions for studying and advancing the field of PEMFC electrolysis. They provide a reliable and customizable platform for conducting experiments, optimizing cell design, and investigating new electrochemical processes.
Industrial Applications: Our Customized Titanium Cathode Plate finds application in industrial settings where PEMFC electrolysis is employed for large-scale hydrogen production. Industries such as chemical manufacturing, electronics, and transportation can benefit from the efficient and sustainable hydrogen generation facilitated by our cathode plates.
Environmental Sustainability: With the increasing focus on clean and sustainable energy solutions, our cathode plates contribute to the development of environmentally friendly technologies. By enabling efficient PEMFC electrolysis, they support the transition towards a greener future with reduced carbon emissions.
Sintered Titanium Porous Plate for Water is a kind of porous material with high quality spherical and high purity titanium powder as raw material and it is made rigid by forming and sintering at high temperature.
Sintered Titanium Porous Plate for Water has the characteristics of low density, high specific strength, good corrosion resistance and good biocompatibility.
Parameters:
Materials: pure titanium powder
Filter rating: 0.22um-100um
Porosity: 25-45%
Working pressure: 2.5MPa
Parameter:
Color:Â Black and Light grey
Material:Â Gr1,Gr2 titanium
Mesh Count:Â 2-400
Weave:Â Plain/twill/dutch weave
Hole Shape:Â square, rectangular
Shape:Â In roll,pc or sheet
Roll Width:Â 0.914m,1.0m,1.22m or customized
Roll Length:Â 10m,20m,30m or customized
Samples:Â Available
Chemical Composition
C:Â 0.10%.
Fe:Â 0.30%.
H:Â 0.015%.
N:Â 0.05%.
O:Â 0.35%.
Ti:Â Rem.
Other each:Â 0.1; Total 0.04 max.
Titanium wire mesh is woven from pure titanium wire or titanium alloy. Also called titanium mesh,titanium filter mesh,titanium electrode mesh and titanium current collecting mesh according to the applications.
Titanium wire mesh is valued for its high strength,light weight and corrosion-resistant properties.It can be divided into black and bright according to the surface of the raw material.
Black titanium mesh is made of pure titanium wire with graphite coating on the surface.Moreover,it is suitable for ship filtration and seawater filtration. For the bring titanium wire mesh,the raw material is graphite emulsion coating removed. It can be used as electrode mesh, titanium battery collecting mesh and fine chemical liquid filtering titanium mesh.
Properties of Titanium Wire Mesh
1. Small density as well as high tensile strength
2. Superb corrosion resistance
3. Elevated temperature resistance
4. High thermal properties
5. High temperature resistance
6. Resistance to acids and alkalis
7. Non-toxic
Application of Titanium Wire Mesh
The titanium woven wire mesh can be used in various field in the below
1. Shipbuilding Military industry Satellite and aeropress
2. Chemical industry Environment industry Mechanical industry
3. Electroplating industry Petroleum Battery industry
4. Pharmaceutics Surgery Medicine
Technique
Woven, expanded, perforated.
Packing:Â Inside with paper tube,outside with waterproof paper and plastic film, then loaded in wooden pallet or wooden box. Customized packing is also available.
0A grade sponge titanium is the basic link of titanium industry, it is the raw material of titanium material, titanium powder and other titanium components. Generally, it is light gray particles with clean surface.
0A grade titanium sponge (the spongy metal titanium) produced by metal thermal reduction method generally has a purity % (mass) of 99.1 to 99.7. The total impurity element % (mass) is 0.3-0.9, the impurity element oxygen % (mass) is 0.06-0.20, the hardness (HB) is 100-157.
Product grade
It is divided into seven grades according to the purity.
Production Process
Titanium sponge is actually the same substance as titanium, but in a different form. In the smelting process of titanium, the product (titanium) obtained through the process of magnesium reduction-distillation of titanium tetrachloride looks like a sponge, hence the name sponge titanium. Their chemical formulas are represented by Ti.
Titanium magnesium reduction method to produce sponge titanium is to reduce titanium tetrachloride to titanium metal titanium with magnesium at high temperature. The reaction process involves multiple systems such as TiC14-Mg-Ti-MgC12-TiC13-TiC12, which is a complex physical process chemical process. The formula is as follows:
TiC14+2Mg=Ti+2MgC12
In order to obtain high-quality sponge titanium, Mg and MgCl2 must be separated.
Application
Sponge titanium is the raw material for the production of all titanium products, whether it is titanium plates, titanium rods, titanium processed parts, and sintered porous titanium filter elements used in the filtration and separation industry, cannot do without sponge titanium.
A type of titanium fiber sintered felt with high porosity and a pore size gradient structure is known as sintered titanium fiber felt. It has a number of unique functions thanks to the fully interconnected pore structure and three-dimensional network fibers. It is frequently used in the electrolysis of water to produce hydrogen, in hydrogen-powered fuel cells, and in other applications where corrosion resistance is necessary. It is the perfect replacement for the carbon fiber gas diffusion layer in fuel cells.
Product parameters
Thickness: 0.25mm 0.4mm 0.6mm 0.8mm
Titanium purity: 99.9%
Porosity: 50-60%
Titanium fiber diameter: 30-60 microns
Features
1. Lightweight: Titanium fiber felt is light in weight and has excellent strength and rigidity, which can greatly reduce product weight and optimize product performance.
2. Stability: Titanium fiber felt has excellent high temperature, water resistance, corrosion resistance, wear resistance and other properties, not easy to deform, damage, aging, etc., and has a long service life.
3. High strength: Titanium fiber felt has high strength, good tensile, bending and extrusion properties, and can be widely used in various fields.
4. Heat insulation and sound insulation: Titanium fiber felt has excellent heat insulation and sound insulation performance, which can effectively reduce the influence of external heat and noise and improve indoor comfort.
5. Environmental protection: Titanium fiber felt is a non-toxic, harmless and non-polluting environmentally friendly material that will not have a negative impact on the environment and meets the requirements of sustainable development.
6. Easy to process: Titanium fiber felt is easy to cut, sew, staple, press, etc. It can be made into products of various shapes and sizes according to needs, and has high plasticity and adaptability.
Applications
1.Petrochemical industry: terminal filtration of petroleum products, filtration of chemical carbon-alkali liquid, filtration of alcoholic organic solution, filtration of heavy coker gas oil, filtration of hydrocracking circulating oil.
2. Fly ash filtering for the chemical sector that uses coal.
3. Decarburization, decolorization, and fine filtration of pharmaceutical intermediates; filtration and separation of precious metal catalysts; purification and filtration of catalytic gases; elimination of impurities from and filtration of raw materials in the pharmaceutical and chemical industries.
4. Filtration following ozone sterilization and ozone aeration, water purification, and removal of mechanical contaminants in the water treatment sector.
5. Clarification and filtering in the food business for milk, drinks, beer, mineral water, vegetable oil, etc.
6. Gas purification using steam, compressed air, and catalyst filtration.
The multi-layer titanium mesh sintered plates made from expanded titanium mesh with varying pore sizes are a novel material extensively employed in the electrolysis and filtration industries. These plates find wide-ranging applications, including electrolytic hydrogen and oxygen production, as well as electrolyte filtration and circulation.
Technical Specifications
Material: Grade 1 Titanium (Ti)
Size: 50x50mm
Thickness: 2.0mm
Manufacturing Technique: Sintering multiple layers of Ti expanded mesh with different pore sizes
Key Features
High-Temperature Stability: The multi-layer titanium mesh sintered plates exhibit excellent stability even in high-temperature electrolysis environments. They withstand the heat generated by electrolysis reactions and high-temperature electrolytes without deforming or compromising performance.
Excellent Electrical Conductivity: Due to their composition of titanium, these plates possess excellent electrical conductivity. This property facilitates efficient current transmission during electrolysis, ensuring smooth progress of the reaction.
Adjustable Pore Structure: The pore structure of the multi-layer titanium mesh sintered plates can be customized based on specific requirements. By controlling the sintering process and arrangement of titanium wire mesh, plates with diverse pore sizes and porosity can be achieved to suit various electrolyte and filtration needs.
Longevity and Durability: Crafted from high-quality titanium material, these plates exhibit exceptional corrosion resistance and durability. They deliver prolonged and stable performance, minimizing the need for frequent replacement or maintenance, thereby reducing production costs.
Applications
Electrolytic Hydrogen Production: Multi-layer titanium mesh sintered plates play a crucial role in electrolytic hydrogen production. They serve as separator membranes between the anode and cathode in electrolyzers, efficiently enabling the separation of hydrogen and oxygen. This enhances hydrogen production efficiency and reduces energy consumption.
Electrolytic Oxygen Production: In industries like chemicals and steel manufacturing, multi-layer titanium mesh sintered plates are employed in electrolytic oxygen production. They effectively separate oxygen from other gases, providing a pure oxygen supply to meet production requirements.
Electrolyte Filtration: These plates serve as electrolyte filters, removing solid particles and impurities from the electrolyte. This ensures the purity of the electrolyte, contributing to stable and efficient electrolysis processes.
The microporous titanium powder sintered corrugated plate is made of titanium powder after forming and sintering at high temperature, so the surface particles are not easy to fall off; the service temperature in the air can reach 300C; it is suitable for filtering various corrosive media, such as weak hydrochloric acid , sulfuric acid, hydroxide, seawater, aqua regia and chloride solutions such as iron, copper and sodium.
Product parameters
Product name: Microporous titanium powder sintered corrugated plate
Brand: TOPTITECH
Porosity: 35-45%
Penetrability: 3-800M³/M²hKPa
Working pressure: 2.5Mpa
Operating temperature: 300C
Shape: Round disc, sheet, tube, round bar, cap customizable
Specifications: 200mm*150mm*1.0mm (customizable)
Filtration accuracy: 0.5 m 0.5um-70um
Groove depth: 0.4mm
Product Usage
1. Used for matching with stainless steel or titanium filter
2. Orifice plate material for gas distribution fluidized bed
3. Filtration, washing and drying of materials in the pharmaceutical industry
4. Precise filtration of various hydraulic oils and lubricating oils in the machinery industry
5. Filtration of high-temperature corrosive wastewater in the petrochemical industry
6. Recovery of catalyst in catalyst filter
7. High temperature protection facilities on textile instruments and equipment
8. The electrolysis electrode on the hydrogen production device.
Product advantages
Because the microporous titanium powder sintered corrugated plate has overall heating, no heating inertia, and selective heating, the temperature of the material surface, interior and central area is balanced, the crystal particles are evenly heated, the temperature difference between each part is small, the overall internal structure of the material is relatively complete, and the performance is better. excellent. The main features are as follows:
1. Strong plasticity.
2. Uniform pore size distribution.
3. Long service life.
4. Strong corrosion resistance.
5. High-temperature resistance.
Production Process
The microporous titanium powder sintered corrugated plate is made by adding high-purity powder into the rolling mill and rolling under pressure. After being rolled and formed by the rolling mill, it is sintered at high temperature in a vacuum sintering furnace.
Porous titanium sheets are versatile materials used as gas diffusion layers (GDLs) in various industries. With their unique properties, these sheets enable efficient gas transfer, making them crucial components in fuel cells, electrolyzers, and other electrochemical applications.
Specifications:
Filtration precision: 0.2umâ??100microns
Porosity: 30%â??45%
Temperature resistance: 300 â??(wet)
Thicknessï¼?0.5mm-50mm
Width: Max. 1500mm
Length: Max. 6000mm
Feature
Efficient Gas Distribution: The interconnected pore structure of porous titanium sheets allows for uniform gas distribution across the surface area, ensuring efficient gas diffusion and transport.
Enhanced Catalyst Utilization: The high surface area of porous titanium sheets allows for the deposition of catalyst materials, promoting efficient electrochemical reactions and maximizing catalyst utilization.
Low-Pressure Drop: The design of porous titanium sheets ensures minimal pressure drop across the gas diffusion layer, optimizing overall system performance.
Surface Area: Porous titanium sheets offer a high surface area, enhancing the gas diffusion process and providing better electrochemical performance.
Electrical Conductivity: These sheets exhibit good electrical conductivity, ensuring efficient current distribution within the electrochemical systems.
Water Management: Porous titanium sheets assist in managing water within the gas diffusion layer, preventing flooding and aiding in effective electrochemical reactions.
Application:
Fuel Cells: Porous titanium sheets serve as essential components in proton exchange membrane fuel cells (PEMFC) and solid oxide fuel cells (SOFC). They enable effective gas distribution, and water management, and provide electrical conductivity.
Electrolyzers: Porous titanium sheets are used in electrolyzers for hydrogen production. They facilitate efficient gas diffusion and enable water management, resulting in improved electrolysis performance.
Batteries: Porous titanium sheets find application in various types of batteries, including lithium-air batteries and redox flow batteries. They enhance gas diffusion, and electrolyte distribution, and provide structural support for the electrode materials.
Chemical and Petrochemical Industry: Porous titanium sheets play a vital role in catalytic reactors, gas separation units, and other chemical processes. They provide a high surface area for catalyst deposition and facilitate efficient gas transport.
Industrial pure titanium tube is a high-quality titanium alloy pipe fitting made of high-quality sponge titanium as raw material and processed through a series of processes.
Because titanium has the advantages of light weight, corrosion resistance and high temperature resistance, it is widely used in petrochemical, machinery manufacturing, aerospace, medicine and biology and other fields.
Product parameters
Product name: pure titanium pipe, titanium alloy welded pipe, titanium welded pipe, titanium alloy pipe
Brand: TA1, TA2, TA9, TA10, TC4 (GR1, GR2, GR7, GR10, TC4)
Specifications: Titanium welded pipe outer diameter (45.0~600mm) Wall thickness (0.1~5.0mm) Length (1000~6000mm)
Supply state: Annealed state (M)
Supply form: seamless, welded, and coil, etc.
Supply standard:
ASTM B337 seamless and welded titanium and titanium alloy pipes GB/T3624-2007
GB/T3625-2007 ASTM B338 Titanium and titanium alloy tubes for heat exchangers and condensers
Features
light in mass
high strength
Excellent mechanical properties
Excellent corrosion resistance
Applications
Extensively used in the navigation, aerospace, vacuum salt manufacturing, automotive, medical sports, paper and textile, electric power, metallurgical, chlor-alkali, fertilizer, seawater desalination, instrument manufacturing, chlor-alkali manufacturing equipment, power equipment, mariculture, marine cleaning equipment, and other industries.
Application of Titanium Tubes in Titanium Heat Exchangers
The titanium heat exchanger is a heat exchange device made of high-quality titanium tubes that transfers part of the heat of the hot fluid to the cold fluid. Due to the many advantages of industrial pure titanium, titanium heat exchanger is a general-purpose equipment in chemical industry, petroleum, power, food and many other industrial sectors, and plays an important role in production.
Physical characteristics
Many benefits of titanium tubes include their light weight and high mechanical qualities. The tensile strength of pure titanium can reach 180 kg/mm2. Titanium has a great degree of strength. Certain steels are stronger than titanium alloys, although titanium alloys have greater specific strength than high-quality steel (measured as the ratio of tensile strength to density). Moreover, titanium alloys offer good fracture toughness, low temperature toughness, and heat resistant strength.
Chemical features
When used in diverse industrial solutions, titanium has strong chemical stability and corrosion resistance. An ideal material for refrigeration equipment accessories is industrial purity titanium. Industrially pure titanium has good corrosion resistance and can be used in a variety of chemical compounds, alkaline solutions, and salt solutions.
2mm GR1 Seamless Titanium Capillary Tube for Medical is a small, thin-walled tube made of titanium metal. It is mainly used in applications requiring high corrosion resistance, high strength and light weight.
Parameter:
Material: Pure titanium
Grade: GR1
Outer diameter:2mm
Wall thickness: 0.4mm
Length: Max. 6000mm
Surface treatment: polished
Certificates: ISO9001:2015
Features
1.Capillary effect: Due to the very small diameter of the titanium capillary, the liquid will exhibit a capillary effect in it. This means that liquids can exhibit special flow behaviors in pipes, such as self-priming, condensation, and lifting. The capillary effect makes titanium capillaries very useful in specific applications, such as microfluidics, liquid chromatography and analytical chemistry.
2.Corrosion Resistance: Titanium is a metal with excellent corrosion resistance. Titanium capillaries are resistant to a variety of corrosive media, including acids, bases, salt water, and oxides. This makes titanium capillaries versatile for applications involving corrosive environments or chemicals.
3.Strength and Lightweight: Despite titanium's excellent strength, its relatively low density makes titanium capillary a lightweight tubing choice. This enables it to reduce overall weight in applications that require strength and rigidity, such as structures and equipment in the aerospace sector.
4.Biocompatibility: Titanium is a biocompatible material that is well tolerated by human tissues and organisms. This makes titanium capillaries widely used in medical devices and biomedical fields, such as artificial joints, implantable devices and biosensors.
Applications
1.Orthopedic implants
2.Dental applications
3.Cardiac stents
4.Neural Implants
5.Medical devices and tools
Dia 2x400mm GR1 Titanium Straight Wire For Industry is a high-quality product with a small diameter available in various forms, including spools, cut TIG rod lengths, or full bars. Widely utilized in chemical processing and anodizing applications, this titanium wire is ideal for hanging or securing parts with its exceptional properties.
Parameter
Material: GR1 titanium
Diameter: 2mm
Length: 400mm
Processing: Drawing Process
Features
Corrosion Resistance: The GR1 titanium composition provides outstanding resistance to corrosion, making it highly suitable for use in harsh chemical environments. This ensures long-lasting performance and durability.
Versatile Customization: The titanium straight wire can be easily cut and customized to meet specific requirements. Whether you need it in TIG rod lengths or as full bars, our product offers flexible options for different applications.
Reliable Strength: With carefully controlled manufacturing processes, our titanium wire maintains a perfect balance of strength and flexibility. It can withstand high temperatures and pressures, ensuring stability and reliability in demanding industrial settings.
Wide Application Range: Our Dia 2x400mm GR1 Titanium Straight Wire finds extensive use in chemical processing, anodizing, and welding applications. Its versatility and exceptional properties make it suitable for a diverse range of industries.
High-Quality Standards: Our product adheres to rigorous quality control measures, ensuring that it meets or exceeds industry standards. We prioritize delivering a product that consistently meets customer expectations.
Processing
Manufacturing Process of Dia 2x400mm GR1 Titanium Straight Wire For Industry:
At TOPTITECH, we employ advanced manufacturing processes to ensure the high quality and reliability of our Dia 2x400mm GR1 Titanium Straight Wire.
Material Selection: We carefully choose premium-grade GR1 titanium as the base material for producing the titanium straight wire. These materials undergo melting and refining processes to ensure purity and consistency.
Drawing Process: Our production process involves state-of-the-art drawing techniques. The titanium raw material is heated to the appropriate temperature and gradually drawn through a die to form a fine wire. By controlling the tension and temperature, we ensure that the resulting titanium wire meets the required specifications in terms of diameter and length.
Cutting and Customization: The titanium straight wire can be cut and customized according to the specific needs of our customers. We can provide it in TIG rod lengths or as full bars, tailored to different application requirements.
Pure titanium aeration head is a kind of advanced sewage treatment equipment parts made by international advanced technology. The main part of the pure titanium aeration head is made of industrial pure titanium powder as the main raw material, and molds of different styles and sizes are customized according to customer needs. After the titanium powder is pressurized and formed, it is sintered in high temperature vacuum, and finally the connection interface is put into use.
The pure titanium aeration head produced by TopTiTech has uniform structure, small aeration bubble diameter, high aeration efficiency, convenient installation, low energy consumption, and corrosion resistance. It is widely used in sewage treatment, industrial organic wastewater treatment, and oxidation pool equipment. and biofilters, etc.
Product Categories
spherical aerator head
Bottom diameter: 150mm-200mm
Flat aerator head
Diameter: 100mm-300mm
Tube aerator head
Diameter: 14mm-80mm
Length: 10mm-1000mm
Product parameters
Product name: pure titanium aerator head for sewage treatment
Material: pure titanium
Aeration accuracy: 0.22-100 microns
Porosity: 30%-40%
Features
1. The aeration aperture is fine and uniform, and the efficiency is high;
2. The air bubbles diffuse evenly, and there will be no clogging of pores;
3. High temperature resistance and corrosion resistance;
4. Fast oxygenation speed;
5. Washable and reusable;
6. Customizable.
Working principle
Aeration is mainly used in sewage biological treatment
In the sewage treatment tank, the porous pure titanium aeration head can greatly increase the oxygen content in the sewage, thereby satisfying the activity of microorganisms that adsorb sewage impurities and increasing the sewage treatment rate.
Whether it is the treatment and purification of urban sewage, industrial sewage, etc., it is inseparable from the use of pure titanium aerators.
The stainless steel wedged wire mesh filter uses metal wedge wire mesh as the filter element, which has the advantages of high mechanical strength, high pressure difference resistance, and easy flushing and regeneration; the nearly two-dimensional filter has no dead spots for particle accumulation, and the wedge-shaped gaps can be gathered during backwashing. Backwashing energy, backwashing effect is good.
The stainless steel wedged wire mesh filter element is easy to leak, wear-resistant and corrosion-resistant. The mesh has a trapezoidal cross section, and the gap is large at the bottom and narrow at the top. The whole wedge mesh is welded by wedge wire and supporting structure. There is an appropriate line spacing between the wedge wires arranged in parallel, which determines the filtration area.
Product Parameters
Brand: TOPTITECH
Material: SS304, SS316L
Filtration accuracy: 25um-800um
Operating pressure: 5Mpa
Shape: Flat, Cylindrical
Features
1.Strong mechanical construction, able to tolerate significant pressure variations;
2.The filter gap is consistent, allowing for the formation of a fairly homogenous filter cake that is helpful for backwash regeneration;
3. Strong backwash regeneration ability;
4. Pressure-resistant, temperature-resistant, corrosion-resistant, applicable to various fluids.
Applications
Stainless steel wedged wire mesh filter elements are widely used in drinking water treatment, building circulating water treatment, industrial circulating water treatment, sewage treatment, mining industry water treatment, golf course water treatment, construction, steel, petroleum, chemical industry, electronics, power generation, textile, paper making , food, sugar, pharmaceuticals, plastics, automotive industries and other fields.
1.The petrochemical industry, which uses catalytic reaction, hydrodesulfurization, styrene dehydrogenation, ammonia conversion, isomerization, and other up-down and radial flow processes;
2. Sewage treatment and flood system: water inlet, basement supply, carbon and resin retention, demineralization method softening and ion exchange, sand, dual and mixed media filtration, wastewater sludge treatment;
3. screening, coal drying, starch filtration, pulp and plant fiber filtration, and beverage filtration are all involved in the processing of minerals, paper, and food;
Titanium mesh (titanium plate stretched mesh) is also called titanium rhombus mesh. Using the most recent technology, it is constructed from the original steel plate by cutting and extending. Its mesh body is more lightweight and capable of supporting more weight. Due to the difficulty in drawing titanium wires, the thinnest titanium wires that are relatively skilled in drawing can reach 0.1mm. Titanium wires have low elongation, high strength, high elasticity, and low flexibility.
The chemical liquid filter made of titanium mesh can withstand the test of high temperature and high humidity. Titanium mesh can be used to manufacture demister mesh, demister, titanium mesh packing, filter mesh, and titanium filter cartridge and filter column can be manufactured by combined welding. Titanium mesh is primarily utilized for gas, liquid, and other media separation as well as screening and filtration in environments with acid and alkali.
Product parameters
Material: titanium plate
Hole type: rhombus, hexagon, etc. according to customer requirements
Plate thickness: 0.1-10mm
Mesh: 0.5*112 36485*1010*2020*5025*5030*6040*80
50*100 customized
Size: According to customer requirements
Features
It has no rust, beautiful color, gorgeous color, beautiful appearance, strong and durable, high quality, high-grade
High characteristics, smooth mesh surface, uniform mesh, titanium mesh produced by machining, the shape of the hole is diamond-shaped hole, large opening rate, large surface area, high strength
Applications
As a mud net in the petroleum industry, as a sieve filter, for electroplating in the chemical fiber industry, and in the mining, petroleum, chemical, food, pharmaceutical, machinery manufacturing, and other industries, it is used for screening and filtering under acidic and alkaline environmental conditions.
Introduction to related terms
Short Pitch: The distance between the node centers along the short diamond diagonal.
Long Pitch: The distance between the node centers along the long rhombus diagonal.Wire stem width: The side stem width of the diamond-shaped hole in the expanded metal mesh is the length of the metal plate used to make a wire stem.
Plate thickness: the thickness of the original steel plate.
30mesh platinum coated titanium anode mesh screen is a type of wire mesh that is made from titanium wire. It is a high-performance material that offers excellent corrosion resistance, high strength-to-weight ratio, and good biocompatibility.
30mesh platinum coatedâ??titaniumâ??anodeâ??mesh screen is commonly used in applications where high corrosion resistance and high strength are required. The mesh can be customized in terms of mesh size, wire diameter, and weave pattern to meet specific application requirements.
Classification
Pure titanium wire Tiâ?¥99.6%, black surface, black titanium mesh is suitable for seawater filtration and other industries with low purity of solution.
High-purity titanium wire: the surface is bright and has no oxide layer, and the bright titanium mesh is suitable for the manufacture of titanium electrode mesh and chemical titanium filter mesh.
Parameters
Aperture: 0.2mm
Mesh: 30 mesh
Size: 107mm*197mm*0.45mm
Color:white pure
specifications in stock: 5 mesh, 15 mesh, 20 mesh, 30 mesh, 40 mesh, 60 mesh, 80 mesh, 150 mesh, 200 mesh, 400 mesh
Weaving method: Plain woven, Dutch woven, Twilled woven
Features
Low density: Titanium woven wire mesh has an extremely low density, yet provides excellent tensile strength, making it an ideal material choice for high-performance applications.
Excellent corrosion resistance: Titanium woven wire mesh has outstanding corrosion resistance, allowing it to be used in extreme environments, such as marine environments or strong acid and alkali environments.
High temperature resistance: Titanium woven wire mesh can maintain stable performance in high temperature environments, making it an ideal choice for high temperature applications, such as support structures for thermal barrier coatings in aircraft engines.
Excellent filtration performance: Due to the fine pores and high surface area of titanium woven wire mesh, it has excellent filtration properties and can be used for liquid or gas filtration and separation, such as in medical devices and chemical production.
Applications
Medicine
Satellite and aerospace
Environmental industry
Electroplating industry
Battery industry
Surgery
Nickel mesh anode is an anode material crafted from nickel. It is formed through a meticulous precision expanding technique using nickel sheet. Its exceptional corrosion resistance,� reliable electrical conductivity, and impressive durability guarantee a long-lasting service life.
Nickel mesh anodes possess notable benefits such as superior� current efficiency, cost-effectiveness, and exceptional corrosion resistance. They are versatile for use in various electrolytes, including those of acidic, alkaline, and chloride compositions. The adaptability of� nickel mesh� anodes to different shapes and sizes expands their applicability to diverse applications.
Parameters
Material: NickelÃ?Â
Grade:Nickel� 200,� 205,� 207,� N2,N4,N6,N8
Thicknessï¼?Max� 50mm
Widthï¼?50-1000mm
Length:500mm-6000mm
Mesh� count:1-300� mesh
Features
1.Exceptionally lightweight, providing significant energy savings.
2.Demonstrates remarkable resilience against corrosion in both acidic and alkaline environments.
3.Exhibits unparalleled resistance to dry gases at room temperature and can withstand temperatures up to 550â?? in dry chlorine and hydrogen chloride.
4.Boasts impressive mechanical strength, featuring anti-ravel and flexible properties.
Application Field
Electrochemical Engineering
Electrocatalytic Process,Hydrogen Production by Electrolysis Electrochemica Metallurgy Etc.
Functional Material
Serving as an effective noise reducer, vibration absorber, and wave energy damper. Furthermore, it provides electromagnetic shielding, flame-resistant properties, heat insulation, and other buffering capabilities.
Chemical Power Supply
Nickel-metal hydride, nickel-cadmium, fuel cell, and other foamed nickel positive and negative electrodes, which doubles the battery performance.
Chemical industry
The Catalyst and Carrier, Filter Medium (Such as Oil-Water Separator, Automobile Exhaust Purifier, Air Purifier, Photocatalyst Filter, Etc.)