40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass.
Parameter
Material:stainless steel
Grade:SS 316L, SS 304L, SS 316, SS 304
OD: Max. 200mm
Length: Max. 1500mm
Accuracy / Pore Size: 0.2um-200um
Porosity: 30%-60%
Temperature resistance: â?¤300â??
Technique: Sintering Process
Surface: Smooth, clean and metallic
The function of each layer in the five-layer stainless steel wire mesh sintered filter element:
Outer Protective Layer: The outermost layer of the filter element is usually a coarse mesh that serves as a pre-filter to capture larger particles and prevent them from clogging the finer inner layers. This layer also protects the finer inner layers from damage.
Intermediate Protective Layer: The second layer is also a coarse mesh that provides additional protection to the finer inner layers. This layer helps to prevent the filter element from being damaged by high-pressure or high-velocity fluid flows.
Inner Filter Layer: The third layer is composed of a finer mesh size and serves as the primary filter layer. This layer is responsible for capturing smaller particles that were not captured by the outer protective layers.
Reinforcing Layer: The fourth layer is a coarser mesh size than the inner filter layer and serves as a reinforcing layer. It provides mechanical support to the inner filter layer and helps to prevent it from collapsing under high-pressure or high-velocity fluid flows.
Inner Protective Layer: The fifth and final layer is the finest mesh size layer that provides additional protection to the inner filter layer. This layer captures the smallest particles and prevents them from passing through the filter element.
Feature
40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters.
First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced.
Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses.
Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.
Application
1.Chemical Processing
2.Oil and Gas Industry
3.Food and Beverage Processing
4.Pharmaceuticals
5.Water Treatment
The 1-micron customized sintered stainless steel wire mesh filter disc is an excellent choice for precise filtration. It is manufactured through laser cutting of sintered wire mesh, achieved by fusing the mesh at high temperatures in a vacuum environment. Sintering ensures uniformity of the original weave, while also fixing the size, shape, and porosity at the micron level. The sintered mesh can be single or multi-layered, offering high strength and rigidity. Depending on specific requirements, the sintered metal filter discs can be shaped as circles, rings, squares, ovals, or sectors. Additional outer rings can also be added upon customer demand. These sintered mesh filter discs find extensive use in filtration processes across various industries, effectively separating gas and liquid and filtering oils and fuels. Parameters Material:316L Size: Dia120*3mm thickness Filtration rating: 1 micron Key Features High rigidity and stability, resulting in a long lifespan. Outstanding resistance to corrosion, acids, alkalis, and wear. Excellent heat resistance, enabling usage within a temperature range of -200�°C to 600�°C. Multiple filter grades available, ensuring high filtration precision suitable for diverse applications. Impressive dirt holding capacity. Easy cleaning and reusability, reducing downtime. Applications Sintered metal filter discs are widely applied in the filtration of corrosive liquids, gases, catalyst recovery, steam treatment, and gas-liquid jetting within several industries: Petrochemical and chemical industries. Pharmaceutical industry. Plastic industry. Automotive industry. Food and beverage industry. Metallurgical industry. Environmental sector. Aerospace industry. Working Principle The fluid involved in the filtration process enters the filter housing through the inlet. As the fluid flows, the filter media captures and retains undesired particles. This process continues until the filter basket becomes full and can no longer retain more contaminants. To ensure efficient filtration, the filter basket must be removed and the contaminants cleared.
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