Sintered Stainless Steel Mesh Filter

Sintered mesh filters are resistant to high temperatures and corrosion, so they are usually used for purification and filtration of liquids and gases, separation and recovery of solid particles, transpiration cooling at extreme high temperatures, and airflow control distribution. Filter cartridges are made of stainless steel 304/316L. Sintered mesh cartridges are available in the operating range from -150C to +300C with differential pressures up to 25 bar.

Material:stainless steel304/316L
Technique:wire mesh
Thickness: is determined by the number of layers of sintered wire mesh, five layers of standard sintered wire mesh thickness is generally 1.7mm.
Size: According to the size of the sintering furnace chamber, the common specifications are 500mmX1000mm, 1000mmX1200mm.

High strength: high strength even after high temperature sintering, up to 600C
Durable and corrosion-resistant: maintains a stable structure at high temperatures and pressures or in highly acidic environments.
High filtration accuracy, customizable: filtration accuracy from 1 micron to 8000 microns
Widely used: widely used for uniform filtration in high-pressure or high-viscosity environments, such as petroleum, chemical and food grade filtration.

Why use wire mesh filter?
Stainless steel sintered wire mesh filter is a new type of filtration material which is made of multi-layer metal wire mesh through special laminated pressing and vacuum sintering process, with high mechanical strength and overall steel. The pores of each layer of wire mesh are interlaced to form a uniform and ideal filtration structure, which not only overcomes the shortcomings of ordinary metal wire mesh with low strength, poor rigidity and unstable mesh shape, but also can reasonably match and design the material's pore size, penetration performance and strength characteristics, so as to make it have excellent filtration precision, filtration impedance, mechanical strength, abrasion resistance, heat resistance, and the comprehensive performance is significantly better than that of sintered metal powder and sintered metal powder, and the overall steel. The comprehensive performance is significantly better than other types of filter materials such as sintered metal powder, ceramics, fiber, filter cloth, filter paper and so on.

What's the structure of the wire mesh filter
Metal sintered filter is a widely used standard structure of sintered wire mesh, generally five-layer structure, divided into five parts: protective layer, filtration and control layer, dispersing layer, supporting skeleton layer, and skeleton layer.

Product Introduction



40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass.



40 Micron Stainless Steel Sintered Wire Mesh Filter Element consists of multiple layers of wire mesh that are stacked and then sintered together. The sintering process creates a solid bond between the wires, resulting in a robust and durable filter element that can withstand high temperatures, pressures, and corrosive environments.



Parameter

Material: stainless steel

Grade:SS 316L, SS 304L, SS 316, SS 304

OD: Max. 200mm

Length: Max. 1500mm

Accuracy / Pore Size: 0.2um-200um

Porosity: 30%-60%

Temperature resistance: â?¤300â??

Technique: Sintering Process

Surface: Smooth, clean and metallic


Feature

40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters.

First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced.

Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses.

Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.

Product Introduction


Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life.



The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive.



Parameter

Material: stainless steel 304, 304L, 316, 316L

Length: 10-1500mm

Diameter: 10-80mm

Wall thickness: 10-50mm

Filtration accuracy: 0.2-300um

Layers: Single, 2 to 3, 5-layer & 6-layer or customized

Porosity: 35%-80%

Service temperature: -200 C to 1000 C



Features:

1.) Better mechanical properties;

2.) Good stable pore size;

3.) Easy cleaning, reusable and durable;

4.) Stable pore shapes for perfect permeability;

5.) Reliable quality, big particles filtration;

6.) Attractive surface;

7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling;



Application

1.) Oil & Gas production

2.) Water treatment;

3.) Food and beverage;

4.) Pharmacy;

5.) Chemical industry;

6.) Polymer filtration;

7.) Refine;

8.) Energy & nuclear.

Sintered Metal Mesh is a wire filtering cloth made by pressing multi-layer stainless steel woven wire cloth, then sintered together in a vacuum furnace. This kind of filtering cloth is much better than common metal woven wire mesh with good strength,hardness and good positioning of opening. Its comprehensive property is superior to sintered metal powder and porcelain.

The multi-layer sintered stainless steel wire mesh filter tube is a type of filter component. It is formed by multiple layers of fine stainless steel wire mesh and the gaps between the layers are bonded through a special high-temperature sintering process, creating a tubular structure.

This type of filter tube typically employs high-quality stainlessThe manufacturing process of this type of filter tube involves several steps:
Selection of high-quality stainless steel wire materials, such as 316L stainless steel wire, typically arranged in multiple layers.
Selection of high-quality stainless steel wire materials. This causes the layers of wire mesh to sinter and fuse together, creating an integral filtering structure.
Filter tubes form a fixed grid structure. With precise pore sizes and a certain level of filtration accuracy, effectively filtering out tiny particles and impurities in liquids or gases.
Finally, the tube is cut or customized into different sizes and shapes to meet specific filtration requirements.

The main features
Effective Filtration: To ensure sterility and hygiene, pharmaceutical factories routinely perform thorough cleaning and disinfection of pharmaceutical tools and filtration equipment. Sintered stainless steel powder filters facilitate this process as steel, unlike other metals, has fewer pores that easily trap impurities.

Micron-Level Pores: The mesh filter core can remove particles as small as 0.2 microns and can be customized for your specific equipment. Stainless steel's malleability and stable performance are robust. Choosing the appropriate stainless steel sanitary filter depends on its application within the processing unit.

Easy Cleaning and Disinfection: The popularity of sintered stainless steel filters in the pharmaceutical industry stems from their ease of cleaning and disinfection. Maintaining equipment cleanliness ensures prolonged equipment lifespan while minimizing contamination risks.

High and Low-Temperature Resistance: Stainless steel alloys are known for their excellent performance at both high and low temperatures. At high temperatures, stainless steel demonstrates outstanding compressive strength, making it suitable for high-temperature filtration needs. Conversely, at lower temperatures, stainless steel's tensile strength actually increases more than at room temperature, making it ideal for refrigeration and low-temperature filtration equipment.

Product Introduction
The stainless steel wire mesh sintered filter element is a derivative product of stainless steel sintered mesh. In this filter material, the wire woven mesh is laminated and vacuum sintering to create a multilayer wire mesh, which is strong mechanically.



The stainless steel metal sintered mesh filter structure generally contains five layers, which are divided into five parts: protective layer, filter layer, separation layer, support layer and reinforcement layer. The standard five-layer screen thickness is 1.7mm.Thermal and processability, it is a filter material with good filtering effect, high strength and long service life.
Product parameters

Name: Stainless steel wire mesh sintered filter element with high mechanical strength for oil pipeline filtration

Structure: standard five layers

Filtration accuracy: 2-200m

Working temperature: -200-650

Size: customized

Filtration accuracy: 1-200 microns
Product Features

1. High mechanical strength

2. High temperature resistance, corrosion resistance

3. High filtering precision

4. Strong and durable

5. Easy to process

6. Easy to install.



Applications

Mainly used for pipeline filtration in petrochemical industry.

A 316 stainless steel wire mesh filter ring refers to a filtration device made from 316-grade stainless steel wire mesh material in the form of a ring. Stainless steel wire mesh is a popular material choice for filters due to its durability, corrosion resistance, and excellent mechanical properties.

The 316 stainless steel grade is specifically known for its enhanced resistance to corrosion, particularly in environments containing chlorides, such as saltwater or marine applications. This makes it suitable for various industries where filtration is required, including chemical processing, oil and gas, food and beverage, pharmaceuticals, and wastewater treatment.

Specifications
Wire materials: SUS316L
Wire diameters: 0.5 mm
Diameters: 60mm
Length: 50mm
Weaving methods: plain weave
Layer: multiple five layers
Filtration precision: 100 �µm

Features
Physical Properties: The 316 stainless steel sintered wire mesh filter ring exhibits several outstanding physical properties, including high tensile strength, high dirt holding capacity, high strength, resistance to high pressure, precise filtering accuracy, resistance to wear, excellent abrasion resistance, and high temperature resistance.
Chemical Properties: This filter ring demonstrates excellent chemical properties, with acid resistance, alkali resistance, and corrosion resistance.
Process Properties: The filter ring has a controlled and uniform porosity, long service life, precision-punched without burrs, compatibility with most fluids, weldability, ease of installation and removal, and it can be easily cleaned and reused.



Applications
Oil and Gas: The oil and gas industry effectively employs diffusion-bonded metal wire mesh to prevent sand in various types of formation sands and for various gravel packing applications.
Fluidization: Sintered wire mesh is used to fluidize bulk powders and solids under the most challenging conditions, such as extreme temperatures and highly corrosive environments.
Power Generation: Diffusion-bonded wire mesh maximizes the performance of power generation filtration systems, suitable for applications like reactor water purification and fuel pool purification. It also helps reduce operational costs for condensate water filters and polishing systems.
General Industry: General industry applications of sintered wire mesh include catalyst recovery, steam filtration, polymer filtration, desalination, and more.

The stainless steel micron wire mesh filter tube is a filter element made primarily of 304 or 316 stainless steel wire mesh. It is manufactured using stainless steel wire mesh woven in various mesh shapes to achieve the desired filtration grade. The stainless steel wire mesh filter tube has uniform surface filtration performance and employs multi-layered sintered stainless steel mesh as the main filter material. The mesh has interlaced pores, making it resistant to high temperatures, sudden temperature changes, and corrosion, making it suitable for various corrosive media such as acids and alkalis.

The stainless steel micron wire mesh filter tube is a filter element with extremely high compressive strength, making it suitable for filtration applications where high-pressure fluids flow. Due to the inherent advantages of stainless steel filter cartridges, they can be easily customized to meet specific material, strength, flow rate requirements, thickness, micron rating, and environmental conditions.

Parameters
Diameter: 20 mm
Wall Thickness: 2 mm
Operating Temperature: 600 C
Filtration Precision: 100 microns
Connections: Open on both ends

Features
High Pressure Differential: It is a filter element with high pressure resistance, commonly used in high-pressure fluid filtration applications to ensure long-term operation of equipment in high-pressure pipelines.

High Temperature Resistance: Stainless steel material can withstand prolonged operation at high temperatures. While other materials may deform under high temperatures, stainless steel filter cartridges remain stable.

Cleanable: The material is stainless steel, which is easy to clean and reuse. Cleaning the equipment involves removing impurities and reinstalling it for further operations. It allows for fluid backwashing, ensuring no residual contaminants on the surface of the stainless steel filter cartridge.

Long Lifespan: The filter element has certain corrosion resistance and a longer service life. Its corrosion resistance makes it an ideal filtration element for preventing secondary contamination of fluids.

Customizable Sizes: It comes in different sizes to be used in a wide range of industrial applications. Different sizes can easily adapt to different types of equipment. It also offers different sealing rings or gasket attachments for various applications.

Stable Aperture: The filtration medium has a fixed pore structure, preventing contaminated particles from returning to the clean fluid. The absolute rated value of the pores provides consistent and reliable fluid filtration, improving filtration efficiency.