The Ss Sintered Mesh Filter Disc

The 1-micron customized sintered stainless steel wire mesh filter disc is an excellent choice for precise filtration. It is manufactured through laser cutting of sintered wire mesh, achieved by fusing the mesh at high temperatures in a vacuum environment. Sintering ensures uniformity of the original weave, while also fixing the size, shape, and porosity at the micron level. The sintered mesh can be single or multi-layered, offering high strength and rigidity. Depending on specific requirements, the sintered metal filter discs can be shaped as circles, rings, squares, ovals, or sectors. Additional outer rings can also be added upon customer demand. These sintered mesh filter discs find extensive use in filtration processes across various industries, effectively separating gas and liquid and filtering oils and fuels. Parameters Material:316L Size: Dia120*3mm thickness Filtration rating: 1 micron Key Features High rigidity and stability, resulting in a long lifespan. Outstanding resistance to corrosion, acids, alkalis, and wear. Excellent heat resistance, enabling usage within a temperature range of -200�°C to 600�°C. Multiple filter grades available, ensuring high filtration precision suitable for diverse applications. Impressive dirt holding capacity. Easy cleaning and reusability, reducing downtime. Applications Sintered metal filter discs are widely applied in the filtration of corrosive liquids, gases, catalyst recovery, steam treatment, and gas-liquid jetting within several industries: Petrochemical and chemical industries. Pharmaceutical industry. Plastic industry. Automotive industry. Food and beverage industry. Metallurgical industry. Environmental sector. Aerospace industry. Working Principle The fluid involved in the filtration process enters the filter housing through the inlet. As the fluid flows, the filter media captures and retains undesired particles. This process continues until the filter basket becomes full and can no longer retain more contaminants. To ensure efficient filtration, the filter basket must be removed and the contaminants cleared.

Five-layer sintered stainless steel mesh is a specialized material composed of five layers of stainless steel wire mesh with varying openings and diameters that are sintered together in a vacuum environment. This process enhances the characteristics of stainless steel woven wire mesh, resulting in an integrated porous material with improved mechanical strength, high permeability, and enhanced structural integrity. Specifications Materials: Stainless steel 316 L, stainless steel 304, 304L, and other materials available upon request. Filtration accuracy: 1 micron to 300 microns. Heat resistance: Up to 600 C. Standard thickness: 1.7 mm. Standard sizes: 480 mm 480 mm, 500 mm 1000 mm, 600 mm 1200 mm, 610 mm 1250 mm, 1000 mm 1000 mm, and 1200 mm 1200 mm. Other sizes can be designed according to customers' requirements. Maximum size: 1219 mm 1219 mm. Type classification: Sintered Dutch woven wire mesh and sintered square woven wire mesh. Features High porosity: Sintered 5 layers stainless steel wire mesh has a high porosity, allowing for efficient fluid flow and effective filtration of particulate matter. High durability: The sintering process creates a strong, uniform structure that is highly resistant to corrosion and can withstand extreme temperatures and pressures. High temperature resistance: Sintered 5 layers stainless steel wire mesh can withstand temperatures up to 1000 C, making it suitable for use in high-temperature applications. Excellent filtration performance: The multiple layers of stainless steel wire mesh provide excellent filtration performance, removing particulate matter from fluids with high efficiency. Applications Chemical industry Pharmaceutical industry Food and beverage industry Oil and gas industry Water treatment industry

40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass. Parameter Material:stainless steel Grade:SS 316L, SS 304L, SS 316, SS 304 OD: Max. 200mm Length: Max. 1500mm Accuracy / Pore Size: 0.2um-200um Porosity: 30%-60% Temperature resistance: â?¤300â?? Technique: Sintering Process Surface: Smooth, clean and metallic The function of each layer in the five-layer stainless steel wire mesh sintered filter element: Outer Protective Layer: The outermost layer of the filter element is usually a coarse mesh that serves as a pre-filter to capture larger particles and prevent them from clogging the finer inner layers. This layer also protects the finer inner layers from damage. Intermediate Protective Layer: The second layer is also a coarse mesh that provides additional protection to the finer inner layers. This layer helps to prevent the filter element from being damaged by high-pressure or high-velocity fluid flows. Inner Filter Layer: The third layer is composed of a finer mesh size and serves as the primary filter layer. This layer is responsible for capturing smaller particles that were not captured by the outer protective layers. Reinforcing Layer: The fourth layer is a coarser mesh size than the inner filter layer and serves as a reinforcing layer. It provides mechanical support to the inner filter layer and helps to prevent it from collapsing under high-pressure or high-velocity fluid flows. Inner Protective Layer: The fifth and final layer is the finest mesh size layer that provides additional protection to the inner filter layer. This layer captures the smallest particles and prevents them from passing through the filter element. Feature 40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters. First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced. Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses. Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution. Application 1.Chemical Processing 2.Oil and Gas Industry 3.Food and Beverage Processing 4.Pharmaceuticals 5.Water Treatment

Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life. The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive. Parameter Material: stainless steel 304, 304L, 316, 316L Length: 10-1500mm Diameter: 10-80mm Wall thickness: 10-50mm Filtration accuracy: 0.2-300um Layers: Single, 2 to 3, 5-layer & 6-layer or customized Porosity: 35%-80% Service temperature: -200 C to 1000 C Features: 1.) Better mechanical properties; 2.) Good stable pore size; 3.) Easy cleaning, reusable and durable; 4.) Stable pore shapes for perfect permeability; 5.) Reliable quality, big particles filtration; 6.) Attractive surface; 7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling; Application 1.) Oil & Gas production 2.) Water treatment; 3.) Food and beverage;  4.) Pharmacy;  5.) Chemical industry; 6.) Polymer filtration;  7.) Refine;  8.) Energy & nuclear. Process Description Through a number of technological procedures, sintered wire mesh is created. To achieve adequate contact at wire mesh intersections, precision woven wire mesh is evenly calendered.Then, under mechanical pressure in unique fixtures inside a hot furnace, one or more layers of this calendered web are laminated. The furnace is heated to the sintering temperature while being surrounded by a special environment of inert gas.The individual wires and each layer of wire have been bonded together after being carefully cooled, making the mesh solid. Compared to ceramics and sintered metal powder/particles, it has more favorable overall characteristics. Sintered mesh filters are very durable. The filter element, which is simple to maintain and has a long lifespan, can be created without the need for internal assistance.

Product Introduction The Sintered SS 316 Wire Mesh Filter Pipe, is a brand-new kind of filter material, composed of multi-layer metal sintered mesh, which has high strength and overall rigidity. The meshes of the net are interlaced to form a uniform and ideal filtering structure. The Sintered SS 316 Wire Mesh Filter Pipe is generally divided into five layers, which are divided into four parts: protective layer, filter layer, separation layer, and support layer. This type of filter material has a high degree of strength and rigidity, as well as uniform and steady filtration precision. It is an ideal filter material for occasions that require high requirements and uniform filter particle size. Products Parameters Materials: SS304 SS304L SS316 SS316L Filtration accuracy: 1-300um Temperature resistance: -200 ~ 650 General Thickness: 1.7mm General Size: 500mmX1000mm, 1000mmX1200mm Compressive strength: 2-3Mpa Products Features A wide variety of accuracy in filtering Have dependable filtering performance from 1 to 300 Filtration accuracy is stable The filter layer�´s wire mesh is resistant to deformation because of the protection provided by the top and lower layers of wire mesh and the sintering process of diffusion and solidification Corrosion protection high temperature resistance below 650�°C. It has a high level of corrosion protection because SS316, SS304, and other materials are used It is simple to clean Surface filter material is used, making it simple to clean and particularly suitable for backwashing Products Application Stainless steel sintered mesh is a new type of filter material with high strength and overall rigidity made of stainless steel mesh through special lamination and vacuum sintering. The meshes between the layers of mesh are interlaced to form a uniform and ideal filter structure. Package and Shipment 1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation. 2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.

The Sintered SS 316 Wire Mesh Filter Pipe, is a brand-new kind of filter material, composed of multi-layer metal sintered mesh, which has high strength and overall rigidity. The meshes of the net are interlaced to form a uniform and ideal filtering structure. Stainless steel sintered mesh is generally divided into five layers, which are divided into four parts: protective layer, filter layer, separation layer, and support layer. This type of filter material has a high degree of strength and rigidity, as well as uniform and steady filtration precision. It is an ideal filter material for occasions that require high requirements and uniform filter particle size. Product parameters Materials: SS304ã??SS304Lã??SS316ã??SS316L Filtration accuracy: 1-300um Temperature resistance: -200 ~ 650â?? General Thickness: 1.7mm General Size:500mmX1000mm, 1000mmX1200mm Compressive strength: 2-3Mpa Features 1. A wide variety of accuracy in filtering. Have dependable filtering performance from 1 to 300; 2. Filtration accuracy is stable. The filter layer's wire mesh is resistant to deformation because of the protection provided by the top and lower layers of wire mesh and the sintering process of diffusion and solidification; 3. Physical power. It has high mechanical strength and pressure resistance thanks to the fourth and fifth layers' reinforcement; 4. It is simple to clean. Surface filter material is used, making it simple to clean and particularly suitable for backwashing; 5. Resistance to high temperatures. 6.Corrosion protection; high temperature resistance below 650�°C. It has a high level of corrosion protection because SS316, SS304, and other materials are used; 7. It is simple to process. appropriate for cutting, twisting, Application Stainless steel sintered mesh is a new type of filter material with high strength and overall rigidity made of stainless steel mesh through special lamination and vacuum sintering. The meshes between the layers of mesh are interlaced to form a uniform and ideal filter structure. Widely utilized in the food and pharmaceutical sectors, particularly in two-in-one and three-in-one medical devices. 1. Precise filtration of various hydraulic oil lubricants in the machinery industry; 2. Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature and corrosive liquids in the petrochemical industry, and filtration of corrosive liquids in the pharmaceutical industry filtration, washing and drying of materials; 3. The use of fluidized plates in the steel business and gas homogenization in the powder industry; 4. Distributors in explosion-proof electrical appliances, etc.

316L Five-layer sintered mesh filter disc is a highly durable and efficient filtration material that is created by bonding together five layers of wire mesh  with varying openings and diameters through a process called sintering. This process involves bonding the contact points of the� wire meshes� together in a vacuum, resulting in a seamless, porous material with� enhanced mechanical strength, high permeability, and superior structural integrity. The sintering procedure boosts the mechanical strength of the coarser support layers while maintaining the filtration rating of the finest mesh layer. Additionally, heat and pressure are used to create molecular diffusion welds at every intersection of the wire mesh, further improving the temperature and pressure resistance of the sintered mesh. 316L Five-layer sintered mesh filter disc is widely used in gas distribution,� polyester filtration, water treatment, and other applications where reliable and high-quality filtration is required. Parameters Material:� Stainless steel 316 L Filtration accuracy:� 50 microns Heat resistance:� 600 �°C Size: Diameter95mm*Thickness6.0mm Features Exceptional Mechanical Strength and Stability: The sintering process creates a seamless, integrated material that offers unparalleled mechanical strength and stability, making it highly resistant to wear and tear. High Permeability: The porous nature of the sintered wire mesh filter allows for maximum flow rates, making it ideal for applications where high levels of permeability are required. Corrosion Resistance: Stainless steel is inherently resistant to corrosion, making it an excellent choice for applications where exposure to harsh environments is a concern. Versatile Fabrication: Stainless steel sintered wire mesh filters can be easily fabricated into a variety of shapes and sizes, allowing for customization and versatility in a range of applications. Applications The versatile and efficient stainless steel sintered wire mesh filter finds use in a wide range of applications. It is commonly employed in the filtration of a variety of substances including polymers, food, water, cosmetics, pharmaceuticals, and chemicals. Additionally, it is utilized in the fluidization of bulk materials in conveyors, driers, coolers, and� storage silos, as well as in hydraulic fuel filtration. Its ability to withstand harsh environments and maintain reliable filtration performance makes it a popular choice across industries.

Supplier: Brass components ,brass precision part,brass cable glands, brass molding insert,brass stop plugs,brass ppr inserts,brass hardware, brass & metal nozzles,brass nipples, brass sanitary part,brass bush and brass products,brass anchors & fasteners, brass lock nut & check nuts & dome nuts, brass turned components,brass inserts, brass auto parts, brass threaded stud, brass forging components, brass forging metal turning parts, brass shower header wall bracket socket,brass electrical components,brass shower hinges pipe to glass connector,brass shower header clamp,brass knob,brass pipe bush,brass guide bush,brass parts,brass tuned components,brass and metal precision parts,brass,ms,ss elbow fitting,brass terminal box connector,brass tee,brass,ms,ss,aluminium stand off(spacers),brass&ms&aluminium &steel metal adapter,brass&ms & aluminium & steel precision turned components,brass & ms& aluminium & steel & metal nuts, bolts, washers, zinc (zamak,mazak) metal parts, brass & ms, ss, zinc, aluminium
Services: Manufacturer & exporter