Metal powder serves as the only raw material for the sintered metal powder filter; no binders are used. It is generated by cold isostatic pressing and then sinters at high temperatures. By adjusting the process parameters and metal powder particle size, the pore size and distribution of the component can be changed. Utilize the pore structure, material composition, compressive strength and other characteristics of different filter materials to develop filter products suitable for users.
Product parameters
Material: stainless steel powder, brass powder, titanium powder
Diameter:
Length: 5 inches (125mm) 10 inches (250mm) 12 inches (300mm) 20 inches (500mm) 30 inches (750mm) 40 inches (1000mm)
Interface form: M20 M30 222 226
Filtration accuracy: 0.45 micron 1 micron 3 micron 5 micron 10 micron 20 micron 30 micron 50 micron 80 micron 100 micron
Features
Strong resistance to corrosion
An inert metal with exceptional corrosion resistance is titanium. Strong alkali and strong acid media can be filtered using the titanium metal rod filter element. It has a wide range of applications in the chemical industry and in the filtering of the pharmaceutical industry's organic lysozyme production process.
Good tolerance to high temperatures
The titanium filter element has a high temperature resistance that goes up to 300C. In operational situations with high temperatures, this function is frequently used. The temperature resistance of the filter element made of polymer materials is normally limited to 50 C. The support and filter membranes will alter if the temperature goes beyond 50 C. It is frequently employed in the filtration of high-temperature liquids and steam filtration (steam filtration in fermentation processes), despite having a significant accuracy variance.
Superior mechanical qualities
With external pressure of 20 kg and internal pressure of 10 kg of destructive force, the titanium rod filter element has strong mechanical qualities and may be utilized in high pressure and quick filtration processes. The pore size of other polymer filter components will fluctuate or even break down when the external pressure is more than 0.5 MPa.
Good regeneration
Due to its superior corrosion resistance, high temperature resistance, and high strength performance, titanium rod filters have a good regeneration effect. There are two types of regeneration: chemical regeneration and physical regeneration treatment.
Physical regeneration method:
(1) Pure water recoil
(2) Steam blowback
(3) Ultrasonic cleaning
Chemical treatment method:
(1) Alkaline washing
(2) pickling
Applications
Catalyst filtration and separation;
Filtration of fluidized bed tail gas in petrochemical facilities and of high-temperature gas in the petrochemical industry;
High-temperature flue gas purification in the metallurgical industry;
Specifications: Diameter ¡ì22mm ¡ì30mm ¡ì50mm¡ì60mm¡ì80mm¡ì100mm ¡ì120mm Length L125l250l300l500l600l750l1000 (can tailor made acc. To request) Per polywooden case
Sinter metal powder filters are made of metal powder in high temperature by cold isostatic pressing or co-axial pressing. The available materials are:stainless steel 316/316L,304/304L,310,Titanium,Monel,Nickel,Hastelloy and other alloy. The OD,length and the poro size of the sinter metal filter can designed according to the customer's requirements. The OD is made from 13mm to 135mm. The poro size is made from 0.2-200microns. The sinter metal powder filters are widely used in the fine filtration such as the aeration, chemical petro,biochemstry and lab experiments. Mian Application: 1. Gas and liquid filtration 2. Solid catalyst recovery 3. Filtration of slurry oil and other petrochemical products 4. Fluidization 5. Powder conveying 6. Aeration and other application in various industrial fields.
Sintered powder filters are mainly for the filtration of air or liquid and flow control. Main products: Bronze powder filter elements, stainless steel powder filter elements, tatinium powder filters elements. Thickness 0.5-10mm Available filtration rating is 0.2 to 100µm. Carton.
Manufactured through compressing a metal powder matrix at approximately 7000 bar pressure and sintering at temperatures reaching 120°C, sintered metal powder filter cartridges offer exceptional resistance to bacterial attack and compatibility with a wide range of chemicals. These cartridges, made from sintered metal powder, possess excellent ductility, enabling them to handle high operating pressures. TOPTITECH presents advanced sintered filter elements that deliver outstanding filtration performance even in extreme temperature conditions. Also known as metal porous sintered filters, they are fabricated using titanium or stainless steel powder, making them a cutting-edge filtration material. These filters exhibit superior heat stress and impact resistance, allowing them to function in high-temperature environments and corrosive media. With any surface or depth media, sintered powder filter cartridges can achieve particulate capture efficiencies of 99.9% or higher. Depending on the specific metal alloy, they can operate at temperatures as high as 1000�°C. Specifications: - Filter media: SS 316L, SS304, Titanium, Hastalloy C-276, Inconel 625, Monel 400 - End cap: SS 316L, Titanium, Hastalloy C-276, Inconel 625, Monel 400 - Gasket/O-ring: Silicon, Viton, and customized - Types of caps: Both End Open, BSP / NPT threaded, and customized - Filtration rating: 0.2-200 Micron - Outer diameter: 5-300mm - Length: Customized up to 1500mm Features & Benefits: - Low-pressure drops, high dust capacity, and extended service life - Weldable end caps and connectors using Pulse Tig welding techniques - Smooth surface finish facilitating effective backwash for solid cake release - Compatibility with a wide range of process fluids Applications: - Pharmaceutical water, DM DI water - Solvents, fine chemicals, and process fluids - Catalyst recovery and activated carbon filter - Steam spargers, filters, and culinary steam filters - Fluidization, flame arrestors, flow restrictors, and vacuum filters
The sintered powder metal filter is made of metal powder pressed through a mold and then sintered at a high temperature. It has the advantages of high mechanical strength, high-temperature resistance, good corrosion resistance, uniform pore size distribution, good air permeability, cleanable regeneration, welding, and machining, etc.. The sintered powder metal filters is widely used in gas-liquid filtration and separation in the fields of the chemical industry, medicine, beverage, food, metallurgy, petroleum, environmental protection and fermentation, dust removal, sterilization, and oil mist removal of various gases and steam; gas buffer, etc. 1. Titanium powder sintered filter elements Porous and sintered uniform structure, high porosity acid and alkali corrosion resistance, high temperature resistance to 600 filtration precision is 0.22-100um 2. Stainless steel powder sintered filter elements  porous and sintered stainless steel 316L powder high temperature resistance to 300 acid and alkali resistance easy to clean and replace 3. Copper powder sintered filter elements  Material: copper powder Shape: sheet, tube, cup, plate, etc. Filtration precision: 3.0-90 m precise pore size, uniform distribution Applications 1. Filtration/Separation of Liquid and Gas 2. Spargers Examples of Uses for Sparging Carbonization of Soda Carbonization of beer Stripping of Edible Oils from Oxygen 3. Breathing Ports 4. Sensor protection 5.(Throttling/Dampening) Flow Control 6. Exhaust mufflers 7. Pressure/Flow Equalization
sintered disc filters consist of highly uniform, interconnected networks of pores with tortuous paths that trap solid particles in gas or liquid. Excellent depth filters with superior mechanical strength. Stainless Steel Type 316L withstands temperatures up to 750F (399C) in oxidizing and 900F (482C) in reducing environments. These filters can be cleaned by other methods, such as ultrasonic baths or reverse flow flushing. If your application requires even greater resistance to corrosion, temperature, wear, and vibration, other nickel-based alloys are available.
Applicable Industries Manufacturing Plant, filtation system Product name stainless steel 316L powder sintered filter Material stainless steel304/316L, bronze, brass Pore size 3 5 7 10 15 20 40 50 60 70 90um
The sintered powder metal filter is made of metal powder pressed through a mold and then sintered at a high temperature. It has the advantages of high mechanical strength, high-temperature resistance, good corrosion resistance, uniform pore size distribution, good air permeability, cleanable regeneration, welding, machining, etc. The sintered powder metal filters are widely used in gas-liquid filtration and separation in the fields of the chemical industry, medicine, beverage, food, metallurgy, petroleum, environmental protection and fermentation, dust removal, sterilization, and oil mist removal of various gases and steam; gas buffer, etc.
Sintered metal filters are a type of porous filter made by sintering metal powder particles together. Sintering is a process that involves heating metal powder to a temperature just below its melting point, allowing the particles to fuse together and form a solid structure. The resulting filter material is highly porous with a controlled pore size distribution that can filter out particles of a specific size. The pore size of sintered metal filters can range from a few microns to several hundred microns, depending on the required filtration level. The pore size is controlled during the manufacturing process to ensure consistent and precise filtration. Sintered metal filters provide high filtration efficiency due to their precise pore size distribution. They can filter out particles and contaminants of a specific size, making them suitable for a wide range of applications where filtration accuracy is critical. Additionally, sintered metal filters are easy to clean and can be reused multiple times, making them a cost-effective solution in many applications. Products Features Highly porous structure: Sintered metal filters have a highly porous structure that allows for efficient filtration of liquids and gases. The porosity is controlled during the manufacturing process to ensure consistent and precise filtration. Precise pore size distribution: Sintered metal filters offer a precise pore size distribution, which allows for accurate filtration of particles and contaminants of a specific size. This makes them suitable for a wide range of applications where filtration accuracy is critical. High strength and durability: Sintered metal filters are made from metal powders that are sintered at high temperatures, resulting in a strong and durable filter material. They can withstand high temperatures, corrosive environments, and high-pressure applications. Chemical resistance: Sintered metal filters are available in various metals, each with different chemical properties. This allows for customization of the filter material to suit specific chemical environments and applications. Easy to clean and maintain: Sintered metal filters can be easily cleaned and reused multiple times, making them a cost-effective filtration solution. They can be cleaned by backwashing, ultrasonic cleaning, or chemical cleaning, depending on the application requirements. Products Applications Sintered metal filters are used in a wide range of industries and applications, including oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are often used to filter out impurities, contaminants, and solids from liquids and gases. The filters can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements.
