Product Introduction
0.5 micron SS316L stainless steel filter discs from are a type of filter media that are commonly used for filtration and separation applications. They are made from a metal powder, typically made from SUS316L stainless steel. The process involves heating the metal powder to a temperature below its melting point, allowing the particles to bond together to form a porous structure.
0.5 micron SS316L stainless steel filter discs have high porosity and can filter out particles down to a very small size, making them ideal for applications that require high levels of filtration. They are also resistant to corrosion and high temperatures, which makes them suitable for use in harsh environments. SUS316L powder filter plates are used in a wide range of industries, including , food and beverage, chemical processing, and water treatment. They can be used for various applications such as gas filtration, liquid filtration, and air filtration.
Parameters
Usage: Liquid Filter, Filter Elements
Type: Filter disc
Material: Stainless steel 316L powder
Filter Rating:0.2um - 80um
Thickness:1mm~3mm
Length: Customized
Width: Customized
Available Material: SS, Titanium, Copper, Nickel, Inconel600, etc
Shape: Round, Square, Tube, or as your request
Precision:0.2-80um
Features
1. Uniform pore size distribution
2. High mechanical strength
3. Good integrity and rigidity
4. Good permeability
5. Backwash and reusable
6. Heat resistance
7. Corrosion resistance
Applications
Filtration in high temperatures and corrosive conditions is possible.
High pressure filter medium; oilfield oil sands separation;
Machinery, ships, fuel, lubricating oil, hydraulic start oil filter;
Chemical industry, chemical plants process;
High temperature gas dust removal; filter food; medical filter;
Water treatment and distribution,gas distribution system, and the fluidized bed.
Package and Shipment
1. Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
Product Introduction
The stainless steel filter element is a kind of filter material with high strength and overall rigidity, which is made of multi-layer metal sintered mesh, which is made of multi-layer stainless steel mesh after special laminated pressing and vacuum sintering. The pores are interlaced to form a uniform and ideal filtration structure.
The stainless steel pleated filter element is folded by special stainless steel wire mesh. The pleated process makes the filter element have a large filtration area, high dirt holding capacity, and high flow rate. Each seal adopts argon arc welding process, has no leakage, and can be used in high-temperature and high-pressure filtration environments. The stainless steel filter element has excellent performance, and the filter element can be cleaned repeatedly.
Products Parameters
Main filter material:
Main filter media: stainless steel fiber sintered felt and stainless steel woven mesh
Regular outer diameter: 150mm (customized)
Regular inner diameter:
Interface form: M20 threaded interface
Maximum working temperature: 500
Filtration accuracy: 1-200um
Working strength: 0.1-30MPa
Features
1. The precision filter element made of stainless steel has high porosity, excellent air permeability, low resistance, and low-pressure difference;
2. The stainless steel precision filter element's filter area and dirt-holding capability are both substantial after folding;
3. The high-temperature resistance, corrosion resistance, and suitability of the stainless steel precision filter element for high viscosity liquid filtering;
4. Effective renewal.
Applications
Environmental protection, petroleum, chemical, medical, high-temperature gas filtration, scientific research, metallurgy, food, machinery, and other sectors use stainless steel pleated filter elements extensively.
1. Filtration of various high-temperature and corrosive liquids in the petroleum and chemical sectors;
2. Filtration and purification of various polymer melts in the chemical fiber and film industries;
3. Thorough filtration for mechanical equipment of different hydraulic oils and lubricating oils.
Product Introduction
Sintered Copper Brass Vent Plug Porous Metal is a type of venting device that is used to release built-up pressure or vacuum in a sealed system, such as a hydraulic or pneumatic system. It is made by compressing brass powder into a desired shape and then sintering it at high temperatures to create a strong and porous material.
Sintered Copper Brass Vent Plug Porous Metal has many advantages, including its ability to withstand high pressure and temperature, its resistance to corrosion, and its ability to filter out contaminants and particles. It is commonly used in automotive, aerospace, and industrial applications, where pressure and temperature fluctuations can cause damage to equipment or create safety hazards.
The porous structure of Sintered Copper Brass Vent Plug Porous Metal allows for the passage of air or other gases while filtering out unwanted particles or contaminants. The size and shape of the pores can be customized for specific applications, and the vent plug can be designed to operate in a variety of orientations or mounting configurations.
Overall, the sintered brass vent plug is a reliable and effective solution for venting pressure and vacuum in sealed systems, while also providing filtration and protection against contaminants.
Parameter
Brand: TOPTITECH
Material: Brass
Porosity: 30-70%
Filtration degree:
Max. Pressure: 20 bar
Working temperature: 300
Model: M5,1/8,1/4 ,3/8 ,1/2 ,3/4 ,1
Product Introduction
The SUS316L powder sintered filter cartridge is a type of filter cartridge used for filtration in various industries such as pharmaceuticals, food and beverage, electronics, and water treatment.
The L stands for low carbon content, which further enhances its resistance to corrosion and makes it suitable for use in environments that are prone to corrosion.
The SUS316L powder sintered filter cartridge is made by compressing and sintering stainless steel powder to form a porous structure with uniform pore size and distribution. This structure allows forhigh flow ratesand efficient filtration of particles and contaminants from fluids.
Features
1. High filtration efficiency: The multiple layers of stainless steel mesh provide a high filtration surface area, which results in a high filtration efficiency.
2. High-temperature resistance: SUS316L stainless steel can withstand high temperatures, which makes it ideal for applications where high-temperature resistance is required.
3. Long service life: The sintered metal powder structure of thefilter cartridgeresults in a high-strength, durable filter that has along service life.
4. Wide range of applications: SUS316Lpowder sintered filter cartridgesare suitable for a wide range of applications, including in the chemical, pharmaceutical, food, beverage, and water treatment industries.
Applications
SUS316L powder-sintered filter cartridges are commonly used in applications where high-performance filtration is required, and where the filter cartridge needs to withstand high temperatures, pressures, and corrosive environments.
Pharmaceuticals: SUS316L powder sintered filter cartridges are commonly used in pharmaceutical manufacturing processes to filter out contaminants and impurities from liquids, including water, solvents, and drug formulations.
Food and beverage: In the food and beverage industry, SUS316L powder sintered filter cartridges are used to filter out impurities from liquids such as juices, beer, and wine, and to remove particulate matter from cooking oils.
Electronics: SUS316L powder sintered filter cartridges are used in the electronics industry to filter out particulate matter from chemicals and solvents used in the manufacturing of electronic components.
Water treatment: In water treatment plants, SUS316L powder sintered filter cartridges are used to filter out impurities and particles from water, including sediment, bacteria, and other microorganisms.
Products Description
Sintered copper powder filter element is also called sintered copper. Like titanium and stainless steel powder sintered filter elements, it is also a breathable porous material formed by molding, isostatic pressing, etc., and then sintered by high temperature vacuum. It is a new type of material used in filtration and high-tech industries.
Due to the advantages of stable pores, good strength, large amount of dirt, can be directly processed on the substrate, can be cleaned, and can be customized according to the required shape and size, sintered copper powder filter element has been widely used in pneumatic cylinders, electronic accessories, hydraulic filter elements, air dust removal, and gas distribution. , heat sink, mold making and other industries.
The selection of precision is very critical
In the process of using the sintered copper powder filter element, the selection of precision is very critical. If you choose a product with a smaller precision, if there is no corresponding pressure, the product flow will decrease and cannot meet the flow requirements; if you choose a product with a higher precision, it will It cannot intercept the required impurity particles, and cannot achieve the effect of filtering or dust removal. If it is used in a high temperature environment, it will also have a certain impact on the performance of the product.
Features
1. Sintered copper powder filter element has stable penetration and high filtration accuracy;
2. Can better withstand thermal pressure and impact;
3. High strength, good plasticity, anti-oxidation, corrosion resistance, good assembly;
4. Strong regeneration ability and long service life;
5. Sintered copper powder filter element is resistant to rapid cooling and rapid heat, and has better performance than filters made of paper, copper wire mesh and other fiber cloth, and is easy to assemble, disassemble and clean;
6. It can work at higher temperature and in corrosive medium, and can be welded, bonded and machined.
Main application of the product
1. Pneumatic valve cylinders and other pneumatic components are used to filter air, remove impurities in the air or gas distribution, decompression, interception, etc., and are fixed and installed by interference, stamping, screwing, threads, and clamps.
2. Oil-gas separation, solid-liquid separation, and oil-removal impurity filtration and separation, according to experience, can operate continuously under a pressure of 20Mpa, and can effectively remove impurities in the pore size according to different conditions of precision and pressure.
Product Introduction
Stainless steel porous flame arrestors are commonly used in a wide range of industries to prevent the propagation of flames and explosions in systems that handle flammable gases or fluids. They are highly effective at trapping or extinguishing flames while allowing for the efficient flow of gases or fluids. Stainless steel is a popular material due to its high strength, corrosion resistance, and ability to withstand high temperatures.
The stainless steel porous filter element is the key component of the flame arrestor and is designed to trap or extinguish any flames that may be present in a gas or vapor stream while allowing gases or fluids to flow through.
When a gas or vapor mixture passes through the porous filter, any flames present will be cooled and extinguished due to the heat dissipation and surface area of the filter. This prevents the flame from propagating further down the pipeline or vessel and causing a fire or explosion. The porous filter also provides a large surface area for vapor or gas to pass through, allowing for efficient flow and minimal pressure drop.
Stainless steel is a popular material for flame arrestor filters due to its high strength, corrosion resistance, and ability to withstand high temperatures.
Parameters
Place of originï¼? Baoji, China
Brandï¼? TOPTITECH
Filtration precision:0.2um-100um(5um, 10um, 20um, 40um and 100um are popular choice)
Material SS 316L, SS304
Working temperature 600
Length: 50-1000mm(More than 1000mm can be welded)
Diameter: 4-500mm
Wall Thickness: 1-5mm
Features
High temperature resistance: Stainless steel filter flame arrestors are designed to withstand high temperatures, making them suitable for use in applications where high-temperature gases or fluids are present.
Corrosion resistance: Stainless steel is highly resistant to corrosion, making it ideal for use in harsh environments where corrosive gases or fluids are present.
Precise gas flow control: Porous stainless steel filters provide precise control over gas flow, allowing for efficient operation of the system.
Mechanical quenching of flame fronts: The porous filter element of the flame arrestor mechanically quenches flame fronts, preventing them from propagating further down the pipeline or vessel.
High strength and durability: Stainless steel is a strong and durable material that can withstand the high pressures and stresses present in many industrial applications.
Product Introduction
Sintered metal flame arresters are designed to prevent the propagation of flames in gas or vapor handling systems. They are typically composed of cylindrical housing with a sintered metal element inside. The element is made up of multiple layers of metal powder that are compressed and sintered (heated without melting) to form a porous material with precise pore sizes and distribution.
When a flammable gas or vapor mixture passes through the flame arrester, the element acts as a filter, allowing the gas or vapor to flow through while trapping any flames or sparks. The porous material of the element also provides a large surface area for heat dissipation, making it difficult for any trapped flames to ignite the surrounding atmosphere.
Product parameters
Material: stainless steel 304/316L
Pore size: 0.2um, 0.5um, 2um, 5um, 10um, 15um, 20um, 40um, 60um, 90um, 100um
Technology: Powder Sintering
Temperature range: below 600 C
Style: customized according to customer needs
Features
Effective flame arrestation: The porous material of the sintered metal element acts as a filter, allowing gas or vapor to pass through while trapping any flames or sparks. This helps to prevent the risk of fire or explosion in industrial settings where flammable gases or vapors are present.
Precise flow control: The pore size and distribution of the sintered metal element can be tailored to control the velocity and direction of gas or vapor flow. This allows for precise flow control, which is important in many industrial applications.
Durable and long-lasting: Sintered metal flame arresters are made from high-quality materials that are designed to withstand harsh industrial environments. They are typically very durable and long-lasting, providing reliable flame arrest for many years.
Low maintenance: Sintered metal flame arresters require minimal maintenance, making them a cost-effective solution for many industrial applications. Regular inspections and cleaning can help ensure that the porous element remains free of debris and in good working condition.
Product Introduction
Metal-coated titanium electrodes, also known as metal anodes, are also called MMO (Mixed Metal Oxide) titanium anodes or DSA (Dimensionally Stable Anode) anodes, which are dimensionally and shape-stable anodes. According to the different coating metals, it is generally divided into: ruthenium-iridium titanium anode, iridium-tantalum titanium anode and platinum-coated titanium anode.
Metal-coated titanium electrodes use GR1 titanium as the base material (wire, rod, tube, plate, net) to brush the precious metal coating on the titanium substrate, so that it has good electrocatalytic activity, electrical conductivity and oxidation resistance. Widely used in electrolysis, electroplating, sanitation and disinfection, cathodic protection and other fields.
Product parameters
Base material: GR1
Coating composition: metal ruthenium-iridium, iridium-tantalum, platinum
Working current range:
Product Introduction
Titanium electrode is a kind of electrode that uses metal titanium as the substrate and finally forms an oxide coating with electrocatalytic activity on the titanium substrate by sintering and oxidation. It is also known as a Dimensionally Stable Anode(DSA for short) due to its physical dimension stability when in use.
Features
1. Strong corrosion resistance, durability, and high temperature resistance, high stability, can be used in various media;
2. Lower cost than pure gold and pure platinum anodes, but has similar electrochemical performance;
3. The overpotential for the oxygen evolution reaction is very high, and the overpotential for the hydrogen evolution reaction is very low;
4. It is appropriate for DSA insoluble anodes and has the properties of high output current density, uniform conduction, and low loss.
The SUS316 humidity sensor housing for sensor probe offers exceptional reliability and durability, making it an ideal solution for safeguarding sensor probes in industrial or harsh environments. Constructed from sintered 316L powder material, this housing features a stainless steel shell that excels in gas permeability and high temperature resistance. Unlike traditional copper or nickel particle shells, the stainless steel construction of the SUS316 humidity sensor housing ensures long-lasting performance and precise humidity measurements, making it the top choice for demanding applications.
Standout features of the SUS316 humidity sensor housing include its outstanding gas permeability and extended service life. The sintered stainless steel shell allows seamless gas transmission, enabling accurate humidity measurements even in challenging environments. Additionally, the SUS316 housing exhibits exceptional resistance to high temperatures and corrosion, providing unparalleled protection for the sensor probe and ensuring a prolonged lifespan.
Parameter
Material: stainless steel 316L
Size: customized
Pore size: 5-100um
Thread interface: M6, M8, M10,M11 and others (customized is available)
Features
High Mechanical Strength for Enhanced Durability
The SUS316 humidity sensor housing for sensor probe boasts exceptional mechanical strength, ensuring unparalleled durability and long-lasting performance. Its robust construction can withstand demanding environments, making it highly reliable for protecting sensor probes in industrial or harsh conditions.
Good Rigidity for Reliable Protection
With excellent rigidity, the SUS316 humidity sensor housing offers reliable protection for sensor probes. Its sturdy structure helps shield the sensor from external impact or potential damage, ensuring accurate and consistent humidity measurements even in challenging applications.
Oxidation Resistance for Longevity
Designed with exceptional oxidation resistance, the SUS316 humidity sensor housing effectively prevents the formation of rust or corrosion. This feature ensures a prolonged service life, even in environments with high humidity or exposure to corrosive substances.
Corrosion Resistance for Reliable Performance
The SUS316 humidity sensor housing is highly resistant to corrosion, making it an ideal choice for harsh environments. It can withstand the corrosive effects of moisture, chemicals, and other substances, ensuring the integrity and reliability of the sensor probe over an extended period.
No Need for Additional Skeleton Support Protection for Easy Installation
The SUS316 humidity sensor housing eliminates the requirement for additional skeleton support. This simplifies the installation process, reducing complexity and saving time. The housing's self-supporting structure ensures a hassle-free and efficient installation experience.
A customized standard Gr1 titanium flange is a mechanical device used to connect pipes, valves, pumps, and other equipment to form a piping system. Flanges are available in different materials, and one of the most popular is titanium. Titanium flanges offer a range of benefits, including excellent corrosion resistance, high strength-to-weight ratio, and durability.
They are typically circular in shape and are classified based on their size and pressure rating. The formation of the flange involves bolting two circles together, with the number of bolts and� bolt holes� varying according to the pressure classification. The� circular design� of the flange allows for efficient distribution of stress and pressure, making it a reliable and essential component in piping systems.
Parameters
Specifications:ASTM B381 / ASME SB381
Standard:ANSI, ASME, BS, DIN, EN, etc.
Grades:Titanium Gr. 1, Titanium Gr. 2, Titanium Gr. 4, Titanium Gr. 5, Titanium Gr. 7
Class / Pressure:150#, 300#, 600#, 900#, 1500#, 2500#, etc.
Features
Corrosion Resistance: Titanium is highly resistant to corrosion, making it an ideal material for flanges used in corrosive environments. It resists corrosion caused by seawater, acids, alkalis, and other chemicals, making it an excellent choice for marine and chemical applications.
High Strength-to-Weight Ratio: Titanium is a lightweight metal with a high strength-to-weight ratio. This feature makes it perfect for use in applications where weight is a concern, such as aerospace and military. Despite its lightness, titanium is incredibly strong and can withstand significant pressure and stress.
Durability: Titanium has excellent durability, which means it can withstand� harsh conditions� and high temperatures without losing its strength or shape. This feature makes it ideal for use in applications such as power generation, chemical processing, and oil and gas industries.
Non-Magnetic: Titanium is a non-magnetic material, which makes it ideal for use in applications where magnetic interference is a concern, such as electronic equipment and medical devices. Its non-magnetic property also makes it suitable for use in MRI machines and other medical imaging equipment.
Applications
Aerospace and Defense: used in aircraft and missile components, including engine components, landing gear, and fuel systems.
Chemical Processing: used in chemical reactors, heat exchangers, and other equipment that comes into contact with corrosive chemicals.
Oil and Gas: used in offshore drilling rigs, pipelines, and subsea equipment.
Medical Devices: used in surgical instruments, implants, and medical imaging equipment.
Power Generation: used in power generation equipment, including gas turbine components, heat exchangers, and condensers. They offer excellent resistance to corrosion caused by high temperatures and harsh environments.
Product Introduction
a promising alternative to traditional proton exchange membrane fuel cells due to their lower cost and ability to use non-noble metal catalysts. A key component in is the anode electrode, which requires a conductive and durable material that can withstand the harsh alkaline conditions present in the fuel cell. Nickel felt is a material that has shown promise as an anode substrate for due to its high conductivity and durability.
Alkaline Electrolyte Membrane Fuel Cells have been gaining increasing attention due to their superior performance compared to Proton Exchange Membrane Fuel Cells . have faster electrochemical kinetics, lower catalyst costs, and weaker corrosion, making them an attractive alternative to . One of the main advantages of is the use of an alkaline electrolyte, which allows for the benefit of non-precious-metal catalysts, making commercialization more feasible. While are technically similar, the key difference is the use of a solid instead of an acidic in . Overall, offer significant advantages over and are a promising technology for fuel cells.
Detailed Specifications
Material: N4 N6 N8 Ni200 Ni201
Thickness: 0.25 mm - 5 mm
Pore size: 20 microns
Length x Width: Customizable
Operating Temperature: Up to 200C
Operating pH: 1-14
Compatibility: Compatible with various AEMFC systems
Features:
Non-noble metal catalysts
High conductivity
Durability
Compatibility
Lightweight
Product Introduction
titanium plates are widely used in heat exchangers due to their excellent thermal conductivity, corrosion resistance, and high-temperature stability. A heat exchanger is a device that transfers heat between two fluids or materials, typically one fluid is heated while the other is cooled.
titanium plates can be used as the heat transfer medium in a heat exchanger, where they efficiently transfer heat while resisting corrosion and maintaining their structural integrity.
Product parameters
Material: Gr1
Applicable temperature: 300
Use environment: strong acid and alkali seawater regia, etc.
Features
1. Excellent corrosion resistance. Due to the extremely strong corrosion resistance of titanium, titanium plates have excellent corrosion resistance under high temperature, high pressure and strong corrosive media, which can effectively protect equipment from media erosion.
2. Good physical properties. titanium plate has high strength and hardness, and has certain toughness and wear resistance, which can well withstand the working conditions of high temperature, high pressure and strong corrosion environment.
3. Excellent processing performance. Because sinteed titanium plate has good toughness and forgeability, it is easy to form and process, and can be specially processed according to specific needs.
4. Excellent thermal conductivity. Due to the high thermal conductivity of the titanium plate, heat can be quickly transferred out in a high temperature environment, thereby ensuring the efficient operation of the equipment.
A 316 stainless steel wire mesh filter ring refers to a filtration device made from 316-grade stainless steel wire mesh material in the form of a ring. Stainless steel wire mesh is a popular material choice for filters due to its durability, corrosion resistance, and excellent mechanical properties.
The 316 stainless steel grade is specifically known for its enhanced resistance to corrosion, particularly in environments containing chlorides, such as saltwater or marine applications. This makes it suitable for various industries where filtration is required, including chemical processing, oil and gas, food and beverage, pharmaceuticals, and wastewater treatment.
Specifications
Wire materials: SUS316L
Wire diameters: 0.5 mm
Diameters: 60mm
Length: 50mm
Weaving methods: plain weave
Layer: multiple five layers
Filtration precision: 100 �µm
Features
Physical Properties: The 316 stainless steel sintered wire mesh filter ring exhibits several outstanding physical properties, including high tensile strength, high dirt holding capacity, high strength, resistance to high pressure, precise filtering accuracy, resistance to wear, excellent abrasion resistance, and high temperature resistance.
Chemical Properties: This filter ring demonstrates excellent chemical properties, with acid resistance, alkali resistance, and corrosion resistance.
Process Properties: The filter ring has a controlled and uniform porosity, long service life, precision-punched without burrs, compatibility with most fluids, weldability, ease of installation and removal, and it can be easily cleaned and reused.
Applications
Oil and Gas: The oil and gas industry effectively employs diffusion-bonded metal wire mesh to prevent sand in various types of formation sands and for various gravel packing applications.
Fluidization: Sintered wire mesh is used to fluidize bulk powders and solids under the most challenging conditions, such as extreme temperatures and highly corrosive environments.
Power Generation: Diffusion-bonded wire mesh maximizes the performance of power generation filtration systems, suitable for applications like reactor water purification and fuel pool purification. It also helps reduce operational costs for condensate water filters and polishing systems.
General Industry: General industry applications of sintered wire mesh include catalyst recovery, steam filtration, polymer filtration, desalination, and more.
Red Copper Spherical Powder Porous Filter Plate offers a reliable and efficient filtration solution for various industrial applications. This filter plate is manufactured using high-quality red copper spherical powder, and processed through advanced sintering techniques. With its exceptional filtration performance and durability, it serves as a versatile solution for meeting stringent filtration requirements.
TOPTITECH's Red Copper Spherical Powder Porous Filter Plate combines the excellent properties of red copper with the advantages of spherical powder and sintering technology. The sintering process ensures uniform porosity distribution, resulting in a highly efficient filtration medium. The red copper material provides excellent electrical and thermal conductivity, corrosion resistance, and mechanical strength, making it suitable for demanding environments.
Red Copper Spherical Powder Porous Filter Plate finds applications in a wide range of industries. It effectively removes impurities, particles, and contaminants from liquids and gases, ensuring product purity and process efficiency. Industries such as chemical processing, oil and gas, pharmaceuticals, food and beverage, and electronics can benefit from this filter plate's reliable filtration performance.
Parameter
Material: Red Copper Spherical Powder
Mesh: 80-100 mesh
Diameter: 100mm
Thickness: 3mm
Features
Superior Filtration Efficiency: Red Copper Spherical Powder Porous Filter Plate achieves excellent filtration efficiency through its uniform and interconnected pore structure. It effectively removes particles and impurities from liquids and gases, ensuring product purity and process efficiency.
Excellent Durability and Longevity: Crafted from high-quality red copper spherical powder, this filter plate offers exceptional durability and longevity. Its robust construction, corrosion resistance, and thermal conductivity make it suitable for demanding industrial environments, reducing the need for frequent replacements.
Broad Chemical Compatibility: Red Copper Spherical Powder Porous Filter Plate exhibits excellent chemical compatibility, enabling it to handle a wide range of liquids and gases. It withstands corrosive substances and various chemicals, making it ideal for applications in diverse industries such as chemical processing and pharmaceuticals.
Easy Maintenance and Cleaning: The filter plate's smooth surface and uniform pore structure facilitate easy cleaning and prevent the accumulation of contaminants. With simple maintenance routines, downtime is minimized, ensuring consistent filtration efficiency and prolonging the filter plate's lifespan.
Customized connector pleated sintered filter cartridges are filter elements that are made of stainless steel wire mesh or sintered metal fiber felt. The filter cartridges are formed by sintering at the contact points of the wire mesh, creating a porous filter cylinder with high surface filtration performance. The cartridges feature a pleated design, providing a larger filtration area and strong dirt-holding capacity. They can be provided with double-open ends or single-open end, often accompanied by threaded end gaskets (such as O-rings) to reduce friction.
Compared to cylindrical filters of the same size, the folded design of pleated sintered filter cartridges can offer up to 3 times more dirt-holding capacity while occupying less installation space.
Pleated sintered filter cartridges can be easily cleaned through backwashing, reverse flow, ultrasonic cleaning, or other methods. Even after 3 to 5 cleaning cycles, they can still maintain over 90% of their original filtration efficiency.
Specifications
Material: Stainless steel 304/316L or other special alloys
Filtration precision: 1-300 microns
Porosity: Up to 90%
Length: 99-1490 mm
Diameter: 35-80 mm
Operating temperature: -200�°C to 600�°C
Cleaning methods: Backwashing, ultrasonic cleaning
Connector: As per drawing requirements
Features
High dirt-holding capacity: The pleated design provides a larger filtration area, allowing the filter cartridge to efficiently capture and retain dirt, extending its service life.
Corrosion resistance: The filter cartridge is made of stainless steel throughout, exhibiting excellent corrosion resistance and suitable for filtering various corrosive media.
High strength and stability: The filter cartridge possesses high strength and stability, capable of withstanding high pressure and harsh operating conditions, ensuring reliable operation of the filter.
Multiple filtration grades: Different filtration grades of filter cartridges can be provided to meet various particle size filtration requirements.
Easy to clean: Pleated sintered filter cartridges can be cleaned through various methods, including backwashing, reverse flow, and ultrasonic cleaning, while still maintaining high filtration efficiency after cleaning.
Manufactured through compressing a metal powder matrix at approximately 7000 bar pressure and sintering at temperatures reaching 120°C, sintered metal powder filter cartridges offer exceptional resistance to bacterial attack and compatibility with a wide range of chemicals. These cartridges, made from sintered metal powder, possess excellent ductility, enabling them to handle high operating pressures.
TOPTITECH presents advanced sintered filter elements that deliver outstanding filtration performance even in extreme temperature conditions. Also known as metal porous sintered filters, they are fabricated using titanium or stainless steel powder, making them a cutting-edge filtration material. These filters exhibit superior heat stress and impact resistance, allowing them to function in high-temperature environments and corrosive media. With any surface or depth media, sintered powder filter cartridges can achieve particulate capture efficiencies of 99.9% or higher. Depending on the specific metal alloy, they can operate at temperatures as high as 1000�°C.
Specifications:
- Filter media: SS 316L, SS304, Titanium, Hastalloy C-276, Inconel 625, Monel 400
- End cap: SS 316L, Titanium, Hastalloy C-276, Inconel 625, Monel 400
- Gasket/O-ring: Silicon, Viton, and customized
- Types of caps: Both End Open, BSP / NPT threaded, and customized
- Filtration rating: 0.2-200 Micron
- Outer diameter: 5-300mm
- Length: Customized up to 1500mm
Features & Benefits:
- Low-pressure drops, high dust capacity, and extended service life
- Weldable end caps and connectors using Pulse Tig welding techniques
- Smooth surface finish facilitating effective backwash for solid cake release
- Compatibility with a wide range of process fluids
Applications:
- Pharmaceutical water, DM DI water
- Solvents, fine chemicals, and process fluids
- Catalyst recovery and activated carbon filter
- Steam spargers, filters, and culinary steam filters
- Fluidization, flame arrestors, flow restrictors, and vacuum filters
Threaded Metal Wire Mesh Filter Single Open End is a highly reliable and durable filter product used in liquid and gas filtration applications. It is constructed using high-quality metal wire mesh, ensuring effective filtration performance.
This filter features a single open end and is designed with threaded connections for easy installation and replacement. The threaded connections provide a secure and leak-free attachment to pipes or equipment, ensuring a reliable filtration system.
The Threaded Metal Wire Mesh Filter Single Open End is made of corrosion-resistant stainless steel 316L, offering excellent chemical stability and durability. The metal wire mesh structure allows for efficient particle retention while maintaining a low-pressure drop for optimal flow rates.
Parameter
Material: stainless steel 316L
Thickness: 1.7mm
Length: 50mm
Diameter: 25mm
Filtration grade: 20um
Layer: 5 layers
Technique: Sintering
Features
Efficient Filtration: The metal wire mesh structure provides effective filtration, capturing solid impurities, suspended particles, and contaminants from liquids or gases.
Durability: Constructed with high-quality materials, such as stainless steel and nickel alloys, this filter is highly durable and resistant to corrosion, ensuring long-term performance.
Low Pressure Drop: The open structure of the mesh design results in minimal pressure drop, allowing for optimal flow rates and efficient filtration.
Versatile Applications: The Threaded Metal Wire Mesh Filter Single Open End is suitable for various industries, including chemical, petroleum, food, and pharmaceutical, where filtration of liquids and gases is required.
Corrosive Media Handling: The corrosion-resistant materials used in this filter make it ideal for filtering corrosive media, ensuring reliable performance in challenging environments.
High-Temperature Compatibility: The filter's materials can withstand high temperatures, making it suitable for applications involving hot fluids or gases.
30 inch 5 micron 226/Fin adpator SS316L filter cartridge is made of stainless steel powder316L. It is a filter element made by mold molding and burning at high temperatures. The filtering precision can approach 0.5um, and the permeability is high.
The 30-inch 5-micron 226/Fin adapter SS316L filter cartridge is an efficient industrial filtration solution designed to deliver excellent filtration performance and durability. It is suitable for various applications, including water treatment, food and beverage processing, pharmaceutical production, and more.
Parameters
Material: 316L powder
Size: standard 30 inch TOPTITECH(60*750mm)
Filtration accuracy: 5 microns
Technique: sintering
Temperature resistance:600
Features
High-efficiency filtration: With a 5-micron particle rating, it effectively removes sediment, dirt, and impurities from water.
Corrosion-resistant material: Constructed with SS316L stainless steel, it offers exceptional corrosion resistance, making it suitable for various chemical environments.
Convenient installation: Featuring a 226/Fin adapter design, it ensures easy cartridge installation and removal, improving operational efficiency.
Long-lasting design: The 30-inch length provides a larger filtration surface area, extending the cartridge's lifespan and allowing for higher flow rates.
Applications
Water treatment: Removes particles, sediment, and solid impurities from water, providing clean water sources.
Food and beverage processing: Ensures product purity and quality by removing suspended solids and particles.
Pharmaceutical production: Filters out microorganisms, particles, and organic matter, ensuring purity and safety of pharmaceuticals.
Chemical processes: Removes suspended solids, precipitates, and solid particles to protect equipment from damage.
Electronics industry: Filters out particles and contaminants in circuit board manufacturing, ensuring product quality and performance.
Industrial applications: Suitable for filtration and fine filtration in liquid processing systems, providing clean process fluids.
TOPTITECH's 30" SUS 316L Sintered Alloy Porous Filter Elements are crafted from premium SUS 316L stainless steel alloy, ensuring durability and reliability in demanding environments. The sintered alloy construction provides excellent resistance to heat, corrosion, and physical wear, making them ideal for challenging filtration applications.
The linked pores in the porous structure of the 30" SUS 316L Sintered Alloy Porous Filter Elements facilitate the effective removal of pollutants. The large surface area facilitates optimal particle capture, ensuring high filtration efficiency while minimizing pressure drop. With customizable configurations available, TOPTITECH can tailor the pore size, thickness, and shape to meet specific filtration needs.
Parameter
Material: SUS 316L
Length: 30â??
Diameter: 30mm
Pore size: 15 um
Wall thickness: 2.5mm
Connector: 1/2â?? NPT
Features
Exceptional Durability: Our 30" SUS 316L Sintered Alloy Porous Filter Elements are constructed using high-quality SUS 316L stainless steel, ensuring unmatched strength and stability. These filter elements are designed to withstand demanding environments, offering long-lasting performance and reliability.
High Filtration Efficiency: With a porous structure and interconnected pores, these filter elements provide efficient contaminant removal. The large surface area facilitates optimal particle capture, resulting in high filtration efficiency while minimizing pressure drop. This ensures effective filtration and maintains the overall efficiency of industrial processes.
Robust Heat and Corrosion Resistance: The sintered alloy material of these filter elements provides excellent resistance to heat and corrosion. They can operate reliably in high-temperature environments and withstand the corrosive effects of chemicals, ensuring prolonged service life and consistent filtration performance.
Customizable Configurations: We offer customizable configurations for our filter elements, allowing for adjustments in pore size, thickness, and shape to meet specific filtration requirements. This customization ensures that the filter elements are tailored to the unique needs of each application, optimizing filtration performance and achieving desired results.
Wide Range of Applications: The 30" SUS 316L Sintered Alloy Porous Filter Elements find extensive use across various industrial sectors. Whether in petrochemical, pharmaceutical, food and beverage, or water treatment applications, these filter elements deliver reliable filtration solutions. Their robust construction and superior filtration performance make them a trusted choice for critical filtration tasks, ensuring clean and purified fluids while maintaining process efficiency.
Sintered mesh filters are resistant to high temperatures and corrosion, so they are usually used for purification and filtration of liquids and gases, separation and recovery of solid particles, transpiration cooling at extreme high temperatures, and airflow control distribution. Filter cartridges are made of stainless steel 304/316L. Sintered mesh cartridges are available in the operating range from -150C to +300C with differential pressures up to 25 bar.
Material:stainless steel304/316L
Technique:wire mesh
Thickness: is determined by the number of layers of sintered wire mesh, five layers of standard sintered wire mesh thickness is generally 1.7mm.
Size: According to the size of the sintering furnace chamber, the common specifications are 500mmX1000mm, 1000mmX1200mm.
High strength: high strength even after high temperature sintering, up to 600C
Durable and corrosion-resistant: maintains a stable structure at high temperatures and pressures or in highly acidic environments.
High filtration accuracy, customizable: filtration accuracy from 1 micron to 8000 microns
Widely used: widely used for uniform filtration in high-pressure or high-viscosity environments, such as petroleum, chemical and food grade filtration.
Why use wire mesh filter?
Stainless steel sintered wire mesh filter is a new type of filtration material which is made of multi-layer metal wire mesh through special laminated pressing and vacuum sintering process, with high mechanical strength and overall steel. The pores of each layer of wire mesh are interlaced to form a uniform and ideal filtration structure, which not only overcomes the shortcomings of ordinary metal wire mesh with low strength, poor rigidity and unstable mesh shape, but also can reasonably match and design the material's pore size, penetration performance and strength characteristics, so as to make it have excellent filtration precision, filtration impedance, mechanical strength, abrasion resistance, heat resistance, and the comprehensive performance is significantly better than that of sintered metal powder and sintered metal powder, and the overall steel. The comprehensive performance is significantly better than other types of filter materials such as sintered metal powder, ceramics, fiber, filter cloth, filter paper and so on.
What's the structure of the wire mesh filter
Metal sintered filter is a widely used standard structure of sintered wire mesh, generally five-layer structure, divided into five parts: protective layer, filtration and control layer, dispersing layer, supporting skeleton layer, and skeleton layer.
Multilayer Wire Mesh Filter Stainless Steel is a highly versatile and widely used filtration material that offers exceptional performance. With a total of 3 to 8 layers, typically consisting of 5 layers, this filter provides efficient filtration solutions. It is constructed using stainless steel wire woven or perforated into meshes, which are then vacuum sintered to form the Multilayer Wire Mesh Filter.
The five layers of the Multilayer Wire Mesh Filter Stainless Steel include the protection layer, filtration control layer, dispersion layer, support skeleton layer, and skeleton layer. This design ensures optimal filtration efficiency and durability. The Multilayer Wire Mesh Filter Stainless Steel can be customized into various filter types, such as filter discs, filter tubes, and more.
Specifications:
- Material: Stainless steel wire 316L
- Dia: 51mm.
- Filtration accuracy: 10�¼m
- Shape: cylinders
- Connector: Customizable
- Woven Type: Sintered Dutch woven wire mesh and sintered square woven wire mesh.
Features:
1. High Filtration Efficiency: The multilayer design ensures effective particle retention and provides excellent filtration efficiency.
2. Durability: Made from high-quality stainless steel, this filter offers exceptional strength, corrosion resistance, and a long service life.
3. Easy Maintenance: The open structure of the wire mesh facilitates easy cleaning, backwashing, and replacement when necessary.
4. Versatility: Suitable for a wide range of applications, including liquid filtration, gas filtration, hydraulic systems, oil refining, chemical processing, and more.
5. Customizable: Can be tailored to meet specific filtration requirements, including size, micron rating, and shape.
Applications:
- Petrochemical Industry: Used for oil and gas filtration, catalyst recovery, and refining processes.
- Food and Beverage Industry: Ensures product quality by removing impurities from liquids and gases during production.
- Pharmaceutical Industry: Critical for sterile filtration in drug manufacturing and laboratory applications.
- Water Treatment: Used in municipal and industrial water treatment systems to remove contaminants and improve water quality.
- Automotive Industry: Essential for filtration in engine oil, fuel, and hydraulic systems, ensuring optimal performance and longevity.
- Aerospace Industry: Employed in hydraulic and fuel systems to maintain cleanliness and prevent component damage.
30um Flange Connection Porous Titanium Filter Separation Element is manufactured using high-purity titanium material and advanced manufacturing processes, ensuring excellent filtration performance and reliability. It finds extensive applications in various industries, including chemical, petroleum, pharmaceutical, and food processing, for the precise filtration and separation of liquids and gases.
Featuring precise filtration accuracy, this element effectively removes particles and impurities of 30 microns and above, guaranteeing product purity and quality. Designed with a flange connection, 30um Flange Connection Porous Titanium Filter Separation Element offers convenient installation and replacement. Moreover, it exhibits exceptional corrosion resistance and high-temperature performance, making it suitable for demanding environments involving corrosive liquids and high temperatures. Additionally, 30um Flange Connection Porous Titanium Filter Separation Element possesses remarkable mechanical strength and pressure resistance, enabling stable operation even under high-pressure conditions, and ensuring consistent and reliable filtration effectiveness.
Specifications
Material: GR1 titanium powder
Pore size: 30 um
Length: 500mm
Diameter: 200mm
Connection: Flange
Flange diameter: 300mm
Features and Applications
High-purity titanium material: The element's corrosion resistance and durability make it an excellent choice for industries such as chemical processing, where it can effectively filter and separate corrosive liquids, ensuring the purity of chemical solutions.
Precise filtration performance: With its 30-micron filtration accuracy, this element finds applications in the pharmaceutical industry, where it plays a crucial role in removing impurities and maintaining product quality and sterility.
Easy installation and replacement: The flange connection design simplifies the installation and replacement process, making it ideal for industries that require frequent maintenance or system upgrades, such as food and beverage processing or environmental applications.
Versatile applications: The element's ability to handle both liquid and gas filtration makes it suitable for a wide range of industries, including petroleum, where it can effectively separate solid particles and impurities from oil and gas streams, enhancing refining efficiency and protecting downstream equipment.
The 1-micron customized sintered stainless steel wire mesh filter disc is an excellent choice for precise filtration. It is manufactured through laser cutting of sintered wire mesh, achieved by fusing the mesh at high temperatures in a vacuum environment.
Sintering ensures uniformity of the original weave, while also fixing the size, shape, and porosity at the micron level. The sintered mesh can be single or multi-layered, offering high strength and rigidity. Depending on specific requirements, the sintered metal filter discs can be shaped as circles, rings, squares, ovals, or sectors. Additional outer rings can also be added upon customer demand. These sintered mesh filter discs find extensive use in filtration processes across various industries, effectively separating gas and liquid and filtering oils and fuels.
Parameters
Material:316L
Size: Dia120*3mm thickness
Filtration rating: 1 micron
Key Features
High rigidity and stability, resulting in a long lifespan.
Outstanding resistance to corrosion, acids, alkalis, and wear.
Excellent heat resistance, enabling usage within a temperature range of -200�°C to 600�°C.
Multiple filter grades available, ensuring high filtration precision suitable for diverse applications.
Impressive dirt holding capacity.
Easy cleaning and reusability, reducing downtime.
Applications
Sintered metal filter discs are widely applied in the filtration of corrosive liquids, gases, catalyst recovery, steam treatment, and gas-liquid jetting within several industries:
Petrochemical and chemical industries.
Pharmaceutical industry.
Plastic industry.
Automotive industry.
Food and beverage industry.
Metallurgical industry.
Environmental sector.
Aerospace industry.
Working Principle
The fluid involved in the filtration process enters the filter housing through the inlet. As the fluid flows, the filter media captures and retains undesired particles. This process continues until the filter basket becomes full and can no longer retain more contaminants. To ensure efficient filtration, the filter basket must be removed and the contaminants cleared.
The sintered porous copper filter for gas vent, specifically designed for vacuum mold applications, is a highly efficient filtration product that ensures gas purity and enhances performance in vacuum molding processes. This filter is manufactured using a sophisticated sintering process, which involves fusing copper particles together to create a porous structure with interconnected channels. This production technique allows for precise control over pore size, permeability, and mechanical strength, resulting in a filter optimized for vacuum mold applications.
Specifications:
- Pore Size: 30-40 microns
- Porosity: 30-40%
- Dimensions: 8*10mm
- Material: Copper powder
Features:
1. Enhanced Gas Purity: The sintered porous copper filter effectively removes impurities and particulates from gas streams, ensuring a clean and pure gas environment in vacuum molding processes.
2. Optimal Filtration Performance: With its precisely controlled pore size and high filtration efficiency, the filter captures and retains even the smallest particles, preventing contamination and maintaining the quality of the vacuum mold.
3. High-Temperature Resistance: The filter is designed to withstand the elevated temperatures encountered in vacuum molding applications, ensuring stability and consistent performance.
4. Corrosion Resistance: Made from high-quality copper, the filter exhibits excellent corrosion resistance, allowing it to withstand corrosive gases and maintain its effectiveness over time.
5. Easy Integration: The filter can be easily integrated into existing vacuum mold systems, facilitating seamless installation and replacement.
6. Extended Lifespan: The durable construction and high-quality materials of the filter contribute to its long lifespan, reducing the need for frequent replacements and enhancing cost-effectiveness.
Applications:
- Plastic and Rubber Manufacturing: Used in vacuum molding processes for the production of plastic and rubber products, ensuring clean and pure gas environments for high-quality moldings.
- Electronics Industry: Applied in vacuum molding applications for electronic components, maintaining a contaminant-free environment to ensure product reliability.
- Automotive Industry: Utilized in vacuum molding processes for automotive parts, ensuring precise and high-quality moldings for optimal performance.
- Medical Device Manufacturing: Employed in vacuum molding applications for medical devices, ensuring the purity and integrity of the molded products.
- Aerospace Industry: Used in vacuum molding processes for aerospace components, ensuring the production of high-performance and reliable parts.
Multi-layered diffusion-bonded stainless steel mesh is a type of sintered stainless steel mesh that is created through the bonding of multiple layers of wire meshes with varying openings and diameters using the process of sintering or diffusion bonding. The sintering process involves subjecting the stacked wire meshes to heat and pressure in a vacuum environment, resulting in the fusion of the wires and the formation of a strong and durable multi-layered mesh structure.
To produce our multi-layered laminate, a fine woven wire mesh is placed between two layers of coarser square woven meshes. These layers are then combined with two layers of a robust Dutch woven wire mesh and bonded through sintering, resulting in a sturdy plate-like structure. The fine woven wire mesh acts as the filtration layer and can be customized to achieve specific filtration ratings, ranging from 1 micron to 300 microns.
Specifications:
- Material: Stainless steel wire
- Production: Woven/perforated, vacuum sintering
- Layers: 5 layers
- Diameter: 60mm
- Height: 46mm
- Wall Thickness: 1.7mm
- Filter precision: 100 microns
- Working temperature: -200�°C - 1000�°C
What are the applications of 5-layer sintered stainless steel wire mesh?
1. Filtration: The mesh is widely used for filtration purposes in industries such as chemical processing, pharmaceuticals, food and beverage, water treatment, oil and gas, and automotive. It effectively removes impurities, solid particles, and contaminants from liquids and gases.
2. Fluidization: The mesh is employed in fluidization processes for bulk materials in conveyors, wagons, driers, coolers, and storage silos. It facilitates the controlled flow and uniform distribution of particulate materials.
3. Cross-flow Filtration: It is utilized in cross-flow filtration applications, such as membrane filtration systems, where a pressure-driven separation process is employed to separate solids from liquids.
4. Analytical Devices: The mesh is integrated into analytical devices and instruments used in laboratories and research facilities for various analytical processes, including sample preparation, chromatography, and particle analysis.
5. Polymer Filtration: It finds applications in the filtration of polymers during manufacturing processes, ensuring the removal of contaminants and achieving consistent product quality.
6. Oil Filtration: The mesh is used in oil filtration systems, such as hydraulic and lubrication systems, to remove particles, sludge, and impurities from the oil, thereby extending the lifespan of machinery and equipment.
7. Gas Filtration: It is employed in gas filtration applications, including air purification systems, gas separation processes, and emission control systems, to remove particulate matter and contaminants from gases.
Product Introduction
The Sintered SS 316 Wire Mesh Filter Pipe, is a brand-new kind of filter material, composed of multi-layer metal sintered mesh, which has high strength and overall rigidity. The meshes of the net are interlaced to form a uniform and ideal filtering structure.
The Sintered SS 316 Wire Mesh Filter Pipe is generally divided into five layers, which are divided into four parts: protective layer, filter layer, separation layer, and support layer. This type of filter material has a high degree of strength and rigidity, as well as uniform and steady filtration precision. It is an ideal filter material for occasions that require high requirements and uniform filter particle size.
Products Parameters
Materials: SS304 SS304L SS316 SS316L
Filtration accuracy: 1-300um
Temperature resistance: -200 ~ 650
General Thickness: 1.7mm
General Size: 500mmX1000mm, 1000mmX1200mm
Compressive strength: 2-3Mpa
Products Features
A wide variety of accuracy in filtering
Have dependable filtering performance from 1 to 300
Filtration accuracy is stable
The filter layer�´s wire mesh is resistant to deformation because of the protection provided by the top and lower layers of wire mesh and the sintering process of diffusion and solidification
Corrosion protection high temperature resistance below 650�°C. It has a high level of corrosion protection because SS316, SS304, and other materials are used
It is simple to clean Surface filter material is used, making it simple to clean and particularly suitable for backwashing
Products Application
Stainless steel sintered mesh is a new type of filter material with high strength and overall rigidity made of stainless steel mesh through special lamination and vacuum sintering. The meshes between the layers of mesh are interlaced to form a uniform and ideal filter structure.
Package and Shipment
1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
Product Introduction
The metal microporous filter cartridge processed by stainless steel irregular powder can be isostatically pressed, molded and extruded. It has good permeation filtration performance and high filtration accuracy, as well as certain strength and toughness, and can be used at a high temperature of 600 C.
The metal microporous filter cartridge is mainly used in basic industries such as petroleum, chemical industry, and environmental protection as filter materials, porous electrode materials, sound-absorbing materials, shock-absorbing materials, divergent cooling materials, catalysts and catalytic reduction materials, antifreeze and buffer materials.
Product Parameters
Material: SUS304, 304L, 316, 316L
Shape: tube, plate, sheet, disc, ring, rod and cone
Filtration accuracy: 0.22um-100um
Applicable temperature: 600
Porosity: 30%-40%
Thickness: 1.0mm-10mm
Length: customized
Features
1. High porosity
The pore size is uniform, easy to blow back, can be regenerated online, easy to clean, strong regeneration ability, and long service life.
2. High mechanical strength
It is easy to install and use, easy to maintain, good in assembly, and can be welded, bonded and machined. Uniform pores, ideal for situations needing high consistency, such as fluid dispersion and homogenization treatment. Good mechanical performance, low pressure difference, large flow rate, pressure filtration and suction filtration, and simple operation.
3. Good molding process
The total unwelded length is up to 1200 mm. Stainless steel powder products are manufactured at one time without cutting, resulting in a high effective utilization rate of raw materials and maximum material savings. It is particularly suited to components with huge batch sizes and complex architectures.
Package and Shipment
Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
Sintered stainless steel filter discs, also called sintered metal porous filters, adopt stainless steel 316, 316L powder as raw materials and then produced through sizing, molding and sintering processes.
Sintered stainless steel filter discs have found widespread use in industries such as environmental protection, petroleum, natural gas, chemical, environmental detection, instrumentation, pharmaceutical equipment, and others.
Product Parameters
Material:304, SS 316L, stainless steel
Max pressure:5MPa
Max temperature:600 degree
Types:disc, plate, cup, tube cartridge, irregular
Diameter Size:2.0 mm to 450 mm
Height Size:1.0 mm to 100 mm
Pore Size:stainless steel (0.2-120um)
Product Features
1. Superior to conventional metal filter materials in terms of shape stability, impact resistance, and alternating load capacity.
2. Air permeability, with a stable separation effectï¼?
3. High loading and unloading strength, making it suited for usage in high temperature, high pressure, and corrosive situations
4. Particularly suited to high-temperature gas filtration;
5. Products of various shapes and precision can be customized according to user requirements, and can also be used for various interfaces by welding.
Applications
When the filter cake on the surface of the sintered metal powder filter element reaches a certain thickness, due to its high-strength performance characteristics, the filter element can be cleaned by backwashing or backflushing through a certain reverse pressure, so that the filter element can be used again. . Because of its many characteristics and the characteristics of repeated cleaning and reuse, it is widely used in water treatment, petrochemical filtration, seawater desalination, chemical filtration, resin and coating, hydroelectric power generation and other fields.
Product Introduction
The stainless steel pleated filter element is a high-efficiency filter material. Due to its unique process characteristics, it has been widely used in filtration and separation in water treatment, food and beverage, pharmaceutical, and other fields.
The manufacturing process of the stainless steel pleated filter element is to use high temperature and high pressure to pass the stainless steel wire mesh through pressing rollers, dies, etc. to form a folded structure, and then process it into filter materials of various specifications.
Product parameters
Filtration accuracy: 0.1-200 microns
Diameter: 60mm, 80mm, 100mm
Length: 250mm, 500mm, 750mm, 1000mm
Filter element material: stainless steel 304, 316, etc.
Filter structure: single-layer, multi-layer, multi-layer composite structure
Operating temperature range
Maximum pressure: 1.0MPa, 1.6MPa, 2.5MPa
Features
1. High-efficiency filtration: The structure of the pleated filter element is tighter than that of the ordinary filter element, which can better filter out fine particles and improve filtration efficiency.
2. Good washability: Since the material of the stainless steel pleated filter element has good corrosion resistance and high temperature resistance, it is not easy to be damaged during the cleaning and can be recycled many times.
3. Long life: The stainless steel pleated filter material has excellent corrosion resistance and high temperature resistance, so it has a long life and can greatly reduce material replacement and maintenance costs.
Product Introduction
Stainless steel hydrogen-rich water machine accessories - hydrogen dissolving rod, made of food-grade stainless steel, can be applied to various machines for making hydrogen-rich water. Sintered one does not fall off, does not drop powder, high temperature resistance, pressure resistance, stronger and more durable than PE plastic; uniform porosity, high filtration accuracy, can evenly produce very small bubbles, so that hydrogen can be better integrated into the liquid ;The contact area is large, the circulation speed is fast, the efficiency is high; and it is long-lasting and simple to clean. It is widely used in portable hydrogen absorption household accessories, hydrogen machines, high-concentration hydrogen generators and other equipment.
Product parameters
Product category: Accessories
Power: customized
Material: Stainless steel
Pore size range: 0.5-65 microns
Features
1. Stainless steel material: 316L stainless steel material, which can withstand high temperature of 600 C and high pressure;
2. Accurate pore size: evenly distributed, the size of the filter holes is uniform and evenly distributed, and the pore size range: 0.5~65 microns;
3. No increase in solid particles: there is no hidden danger of metal particle precipitation, the structure is stable, the particles are tightly combined, no migration, no slag, no chips
Product Introduction
Polished stainless steel powder filter elements are manufactured using high-quality stainless steel powder that has been processed using advanced technology. These filters have a uniform structure with high porosity and pore diameter ranging from 0.2 m to 100 m, and porosity between 35% to 60%.
Polished stainless steel powder filter elements are available in various shapes and sizes, including cylindrical and disc-shaped. The cylindrical filter elements have a diameter ranging from 10mm to 1000mm, while the disc-shaped filter elements have a diameter ranging from 5mm to 300mm. The filter elements generate uniform filtration and have low resistance, which reduces energy consumption.
Products Parameters
Material: S304/SS316L
Outer diameter: 5 300mm
Length: 10 1000mm (more than 1000mm can be welded)
Filtration accuracy: 0.2um 100um
Surface treatment Polished
Inlet/outlet connection Screw thread, flange
Features
durability, corrosion resistance, and high-temperature tolerance
can be cleaned and reused multiple times
Additionally, the polishing process helps create a smoother surface, improving the filter´s efficiency and reducing the risk of clogging.
Compatibility: Polish stainless steel filters are compatible with various liquids and gases, including corrosive and high-temperature fluids. They are also resistant to many chemicals, making them suitable for use in harsh environments.
Product Introduction
The parallel oil filter element consists of multiple filters connected in parallel, with a small size, large filtration area, easy disassembly and assembly, and convenient cleaning. Suitable for large-flow hydraulic lubrication systems.
Used for oil suction filtration, removing solid particles and colloidal substances in the working medium, and effectively controlling pollution. Installed below the liquid level of the fuel tank, using stainless steel or copper mesh filter material that can be cleaned and reused.
Features:
1. Multi-layer composite filter paper has high accuracy;
2. Large dirt holding capacity and long service life;
3. High flow density, reducing the size of fine filters;
4. Complete specifications and varieties to meet various fine filter needs.
Parallel filter technical parameters:
Material: SUS304
Working medium: mineral oil, emulsion, water-glycol, phosphate ester hydraulic fluid
Working temperature: -25â??--110â??
Accuracy: 5-400�¼m
Flow: 150-5000L/min
Size: Manufactured according to user needs
Product Introduction
Nickel fiber felt is a high-performance material made from pure micron-level nickel fibers using a special felt laying process and ultra-high temperature vacuum sintering process.
This material offers several advantages over nickel mesh or nickel powder sintered plates due to its excellent three-dimensional network porous structure, high porosity, large specific surface area, uniform pore size distribution, strong corrosion resistance, good water permeability, good heat dissipation, stable performance. Additionally, nickel fiber felt has a long life expectancy.
Detailed Specifications
Material: N4 N6 N8 Ni200 Ni201
Thickness: 0.25mm, 0.4mm, 0.5mm, 0.6mm, 0.8mm,1.0mm, etc.
Micron: 3-100um
Size: 50x50mm, 100x100mm, 200x200mm, 500x500mm, 1000*1000mm, other sizes can be customized.
Porosity: 50%-90%
Features:
Good conductivity
High mechanical strength
Good chemical stability
Strong corrosion resistance
Application field
electrolyzer diffusion layer;
Hydrogen fuel;
Hydrogen suction machine;
fuel cells;
Gas Diffusion Layer (GDL);
Battery electrode material;
Heat exchange and adsorption materials
Package and Shipment
1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
Product Introduction
The Porous Powder Metal SS 316L Cap-type Filter is a type of metal porous filter that is made from stainless steel 304, 304L, 316, or 316L powder. The filter is produced using a process that involves sizing, molding, and the raw materials. The use of stainless steel in the filter´s construction results in it being referred to as a stainless steel powder filter element.
In addition to the cap-type filter, the Porous Powder Metal SS 316L Filter can be manufactured as tube-type and plate-type filters. These filters are extensively used in several industries, such as medical, chemical, and metallurgical industries, as well as in gas purification applications. This is due to their excellent permeability, filter fitness, and high stock utilization.
The filter´s good permeability allows for the smooth flow of fluids or gases through it, while its filter fitness ensures that it can effectively remove contaminants and impurities from the fluid or gas passing through it. The filter´s high stock utilization results in it being able to operate for an extended period before needing replacement, making it cost-effective for industrial applications.
Parameter
Material: SS 316L
Type: cap-type Filter
Size: can be produced according to your drawings and requirements
Filter accuracy: 5-100micron
Density: from 5.5 to 6.5
Feature
1. Create a self-supporting structure that is suitable for extreme forces.
2. Especially beneficial characteristics when subjected to compression, vibration, changing circumstances, or with strong abrupt pressure peaks.
3. High thermal stability and resilience to heat.
4. Defined permeability and filtering qualities because of the precise and uniform pore size and distribution.
5. Backflushing and simple cleaning using ultrasonic or superheated steam.
6. You can weld and manufacture a range of metal materials.
Application
1. Gas and liquid filtration
2. Solid catalyst recovery
3. Filtration of slurry oil and other petrochemical products
4. High-temperature gas filtration
5. Fluidization
6. Powder conveying
7. Sparging and other applications in various industrial fields
Product Introduction
sintered porous stainless steel filter is a type of filter made from stainless steel powder that has been sintered, or fused together, to form a porous structure. Sintering involves heating the stainless steel powder to a high temperature, just below its melting point, to fuse the particles together without completely melting them.
The pore size and distribution of sintered porous stainless steel filters can be controlled during manufacturing. This enables filters to be tailored for specific applications, such as filtering out large particles or removing smaller contaminants.
Sintered porous stainless steel filters are made from high-quality stainless steel powder that is sintered together to create a strong and durable material. They can withstand high pressures, high temperatures, and harsh chemical environments.
Parameters
Product Introduction
The parallel oil filter element is a reliable and efficient solution for oil filtration, especially in large-flow hydraulic lubrication systems. Its parallel configuration, composed of two or more filter layers, provides several benefits including increased filtration area, high porosity, and strong dirty holding capacity. This design also allows for easy installation and disassembly, making maintenance a breeze.
Customers can customize the filter element with two to five parallel filters, depending on their specific requirements. This flexibility and scalability make it an ideal choice for various industries including metallurgy, power, chemical, environmental, and more. It can filter various types of oil including crude oil, fuel oil, diesel oil, kerosene, gasoline, lubricating oil, hydraulic oil, machine oil, and gear oil. Moreover, it can also clarify the filtration of raw water, sewage water, white water, reclaimed water, and more.
Products Features
Large Filtration Area: The parallel filter element has a multilayer configuration that significantly increases its filtration area, resulting in more efficient and thorough filtration.
Long Service Life: With its durable construction and layered filtration design, the parallel filter element offers a longer service life, reducing the need for frequent filter replacements.
Easy to Assemble and Disassemble: The parallel filter element is easy to install and disassemble, with several filters connected in parallel from small to large and secured by bolts.
Suitable for Various Industries: The parallel filter element is suitable for various industries, including metallurgy, power, chemical, and environmental, and can filter various types of oil and fluids, such as crude oil, lubricating oil, and even wastewater.
Product Introduction
40 microns stainless steel wire mesh filter pipe is a unique material ideal for purification and filtration. It is made by permanently bonding multiple layers of woven wire mesh panels using heat and pressure through a sintering process, which fuses individual wires and adjacent layers of mesh. This creates a material with exceptional mechanical properties, and it can have 5, 6, or 7 layers of wire mesh.
Parameter
Brand: TOPTITECH
Material: SUS 304 SUS 304L SUS 316 SUS 316L Other alloys available as required
Layer: 1-5 or as required
Micron size: 1-300 um
Technique: Sintering
Wall Thickness: 10-50mm or as required
Length: 10-1200mm
Diameter: 10 - 80mm
Porosity: 35% -60%
Features
1. Increased stability: Because of the sintering process�´ increased stability, mesh with a higher proportion of open sections or that needs a secure pore size is a great candidate.
2. Superior strength: Sintered wire cloth�´s intrinsic strength allows for high-pressure backwashing and good resistance to tears and punctures.
3. Reusability: Diffusion metal wire cloth may be used repeatedly without diminishing quality or performance because it is so tough and simple to clean.
4. Simple to make: Sintered wire cloth is quite simple to make. For applications requiring regulated permeability, it can be shaped into a depth filter medium.
5. Flexibility: Diffusion bonded wire cloth is a versatile material that may be used to combine different layers of square plain weave wire mesh to provide a variety of filtration and flow qualities.
Different type
According to the number of layers, sintered mesh laminate can be divided into two series: single layer sintered mesh laminate and multiple layers sintered mesh laminate.
Multiple Layer Sintered Mesh Laminate
Multiple layer sintered mesh laminate, with layers ranging from two to more than 25, offers improved mechanical qualities for filters and applications involving harsh environments. One-layer wire mesh is not structurally rigid and is readily damaged when used for filtering, separation, and sifting. A deep filter media may tolerate a high pressure drop by adding to one or more layers sequentially and sintering them.
Six-layer sintered mesh is made to add one layer of 12-mesh on top of a sturdy base of five-layer sintered mesh. Six-layer sintered mesh laminate is a three-in-one medical filter plate that may be used for filtering, washing, and drying. It comes in two varieties: split and monolithic construction.
Product Introduction
TOPTITECHs 20'' titanium metal porous water treatment filter tube is based on pure
titanium powder(Purity 99.7% or higher) as the primary raw material, through high heating sintering. The uniform structure, small pore density is high, filtration resistance, and good permeability;
Also, it has high filtration precision, acid & alkali corrosion, and high temperature resistant
characteristics. It can be used for solid liquid, gas separation, and purification.
The service performance is excellent, but the suction filter and press filter, it will not form secondary pollution, it simple operation, and it can be online regeneration,
easy to clean, and has a long service life.
Brand Name TOPTITECH
Product Material: Titanium powder
Filtration grade: 0.22um-100um
Operating Temperature: 300()
Use: Gas-liquid Filtration
Pressure: 0.6 Mpa
Scope Of Application: Filter Housing
Specification: 5, 10, 20, 30, 40
Interface Form: 226; 222; Both Ends Are Flat; M20 Thread; One End Is Flat, Etc.
Performance: Acid Resistance, Alkali Resistance, Low Temperature Resistance, High Temperature Resistance
Features
This filter has a sophisticated design with a uniform structure, high porosity, low filtration resistance, and good permeability. Its humanized design ensures it has a strong affinity to the human body and will not cause harm. This makes operations with the filter more assured.
The filter has great performance with high hardness, strong pressure resistance, high and low-temperature resistance, strong chemical properties, corrosion resistance, and long service life.
Additionally, the material is easy to shape, stable in performance, and durable. It can be processed into various shapes based on specific requirements.
Product Introduction
Multi-layer sintered metal mesh filters combine the advantages of woven wire mesh, with micron-level pore sizes and a diffusion-bonded wire mesh laminated plate, to provide mechanical strength and stability. Typically, fine woven metal wire mesh filters are placed within multiple layers of sintered laminated plates to protect the fine mesh from mechanical damage caused by environmental pressure. 5-layer sintered laminated plates are commonly used for sintered wire mesh filters.
Due to their stability, mechanical strength, and durability, multi-layer sintered metal mesh filters can be made into various sintered filter elements, such as cylinders, filter cartridges, candles, and discs. TOPTITECH provides customized sintered wire mesh filters to meet your specific requirements. We are committed to providing customers with high-quality filtration solutions, ensuring stability and efficiency in various applications.
Parameters
Material: SUS334L SUS316L
layers: single layer, 2 to 3 layers, 5 layers, and 6 layers or customized
Sheet sizeï¼?18" �? 48" 24" �? 48" customized
Application
Oil and gas production
Drug
Chemical industry
Food
Aerospace
Polymer filtration
Energy and Nuclear Power
Product Introduction
40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass.
40 Micron Stainless Steel Sintered Wire Mesh Filter Element consists of multiple layers of wire mesh that are stacked and then sintered together. The sintering process creates a solid bond between the wires, resulting in a robust and durable filter element that can withstand high temperatures, pressures, and corrosive environments.
Parameter
Material: stainless steel
Grade:SS 316L, SS 304L, SS 316, SS 304
OD: Max. 200mm
Length: Max. 1500mm
Accuracy / Pore Size: 0.2um-200um
Porosity: 30%-60%
Temperature resistance: â?¤300â??
Technique: Sintering Process
Surface: Smooth, clean and metallic
Feature
40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters.
First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced.
Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses.
Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.
Product Introduction
30um titanium sintered porous metal filter tube is a type of filter made from titanium that is used to remove impurities or contaminants from a fluid or gas. These tubes are typically cylindrical in shape and have a porous structure that allows the fluid or gas to pass through while trapping any unwanted particles or substances.
Titanium is a popular material for filter tubes due to its high strength, corrosion resistance, and biocompatibility. It is commonly used in a variety of industries, including aerospace, medical, and chemical processing. Titanium filter tubes can be customized to meet specific filtration requirements, such as pore size, flow rate, and filtration efficiency. They can also be designed to withstand high temperatures and pressures, making them suitable for use in harsh environments.
Parameters
Name:30um titanium sintered porous metal filter tube
Brand: TOPTITECH
Material: titanium powder
Process: sintering
Filtration precision:30um
Size:�?30*80mm
Porosity: 35%
Features
Corrosion resistance: Titanium is highly resistant to corrosion, even in harsh environments, making it an ideal material for filter tubes exposed to corrosive fluids or gases.
High strength-to-weight ratio: Titanium is a lightweight, yet strong material, which makes it ideal for applications where weight and strength are important factors.
Temperature resistance: Titanium has a high melting point and can withstand high temperatures, which makes it suitable for use in applications that involve high temperatures or thermal cycling.
Customizability: Titanium filter tubes can be customized to meet specific filtration requirements, including pore size, flow rate, and filtration efficiency. This allows for greater flexibility in designing filtration systems that are tailored to particular applications.
Product Introduction
The stainless steel pleated filter cartridge is a type of filter cartridge that uses single or multiple layers of stainless steel woven mesh as the main filter material. The sealing surface of the filter element adopts an argon arc welding process, and the filter layer is processed by folding 3-5 layers of stainless steel mesh. The filter layer is supported and reinforced by two layers of mesh on the inside and outside, with the actual filtering layer in the middle. The seams are welded using argon arc welding to form a complete filter cartridge that does not leak or allow any medium to pass through. The filter material used is stainless steel woven mesh, which is made of stainless steel wire of different diameters woven to different mesh sizes.
The pleating creates a larger surface area for the filter, allowing it to trap more particles and contaminants than a flat filter of the same size.
Parameter:
Material: SS304 or SS316
Filtration Accuracy: 1 - 200 microns
Size: Customized
Operating temperature:â?¤650â??
Features:
Filtration efficiency: Pleated stainless steel filters offer high filtration efficiency due to their large surface area and multiple layers of mesh. They can remove a wide range of contaminants from liquids and gases, including particles, debris, and sediment.
Durability: Stainless steel is highly durable and corrosion-resistant, making pleated stainless steel filters suitable for use in harsh environments, such as chemical processing plants and oil and gas refineries.
Customization: Pleated stainless steel filters can be customized to meet specific filtration requirements. They can be designed with different sizes, shapes, and micron ratings to suit different applications.
Temperature and pressure resistance: Stainless steel is capable of withstanding high temperatures and pressures, making pleated stainless steel filters ideal for use in a wide range of industrial applications.
Reusability: Pleated stainless steel filters are reusable and can be cleaned and reused multiple times, making them a cost-effective and environmentally friendly filtration solution.
Product Introduction
5um micro 316L stainless steel sparger is a device used in various industrial processes to introduce gas into a liquid. It consists of a porous metal disc or tube made from stainless steel that is placed at the bottom of a vessel containing the liquid. The sparger is designed to allow gas to flow through its porous surface and into the liquid, creating bubbles that help to mix the gas and liquid.
5um micro 316L stainless steel sparger uses 316L powder as raw material and is produced by sieving, molding, sintering and other processes. They are commonly used in the production of pharmaceuticals, biotechnology, and food and beverage industries, where they are used to introduce gases such as oxygen, nitrogen, or carbon dioxide into liquids for various purposes, including fermentation, aeration, and mixing. They can also be used in wastewater treatment, chemical processing, and oil and gas production.
Parameters
Material: 316L powder
Size: �¦25*30.4mm
Pore size:5um
Features
High resistance to corrosion: known for its high resistance to corrosion, which makes it ideal for use in harsh environments where other materials may degrade quickly.
High temperature resistance: can withstand high temperatures, making them suitable for use in applications where high-temperature gases and liquids are involved.
Efficient gas transfer: allows for efficient gas transfer, resulting in higher process yields and reduced production costs.
Compatibility with different gases: compatible with a wide range of gases, including oxygen, nitrogen, and carbon dioxide, making them suitable for use in a variety of applications.
Applications
Fermentation: In the production of beer, wine, or other fermented beverages, sintered stainless steel spargers are used to introduce oxygen or other gases into the liquid to help promote the growth of yeast and other microorganisms.
Aeration: In wastewater treatment plants, sintered stainless steel spargers are used to introduce air or oxygen into the water to help break down organic compounds and reduce the level of pollutants.
Chemical processing: In the chemical industry, sintered stainless steel spargers are used to introduce gases into chemical reactions to promote mixing and improve reaction rates.
Oil and gas production: In the oil and gas industry, sintered stainless steel spargers are used to introduce gases such as nitrogen or carbon dioxide into oil wells to help increase production rates.
OD 30mm Titanium Porous Filter Element With M20 is a type of metal filter made from sintered titanium powder. This material offers high strength and durability, enabling it to withstand high levels of stress and operate in harsh environments with high temperatures and corrosive media. Moreover, it can be easily cleaned or back washed, which increases its longevity.
The M20 interface is an important feature of this filter element. It is a type of threaded connection that allows for easy installation and removal of the filter cartridge in a filtration system. The M20 interface is a standard size that ensures compatibility with a wide range of filter housings and systems. By using the OD 30mm Titanium Porous Filter Element With M20, users can enjoy efficient and reliable filtration in a variety of applications, including air and liquid filtration in demanding environments.
Parameter
Brand: TOPTITECH
Material: titanium
Interface: M20 thread interface
Pore size: 20 micron
Diameter: 30mm
Length: 70.5mm
Porosity: 30%-40%
Features
The OD 30mm Titanium Porous Filter Element With M20 has several advantages that make it a popular choice for filtration applications.
Firstly, the sintered titanium powder material offers high strength and durability, making it resistant to stress and corrosion in harsh environments, and allowing it to operate at high temperatures.
Additionally, the filter element's high porosity and stability ensure efficient and reliable filtration performance.
The M20 interface is another key advantage of this filter element. This threaded connection allows for easy installation and removal of the filter cartridge, which saves time and effort during maintenance and replacement.
Moreover, the M20 interface is a standard size, ensuring compatibility with a wide range of filter housings and systems. This feature makes the OD 30mm Titanium Porous Filter Element With M20 a versatile and convenient choice for various filtration applications.
Overall, the combination of sintered titanium powder material and M20 interface make the OD 30mm Titanium Porous Filter Element With M20 an ideal solution for users who require efficient, reliable, and easy-to-maintain filtration in harsh environments.
Product Introduction
Bronze powder sintered filter elements are created by sintering bronze alloy powder at high temperatures. They exhibit high filtration precision, good air permeability, high mechanical strength, and excellent suitability for high working temperatures and impact resistance. These elements find application in various fields, including pneumatic components, the chemical industry, and environmental protection.
TOPTITECH produces porous filter tubes that can be hollow or blind, with a minimum wall thickness of 1 mm. The tubes are made by isostatic compaction of powder in a flexible mold with the negative shape of the part, followed by sintering. The pore sizes can range from 0.2 to 100 microns. These filters find used as filter cartridges or aerators for high flow rates. They can be utilized as tubes straight away or with connectors of different geometry added at the ends.
Porous elements of various shapes, structures, different particle sizes, and porosity can be produced according to user requirements. Examples include covers, caps, sheets, tubes, and rod-shaped filter elements.
Parameter
Filter material: Bronze powder
Pore size: 30 microns
Porosity: 30%-50%
Filter length: 80mm
Outer diameter: 50mm
Features
Efficient filtration: The porous structure of the bronze filter allows for efficient filtration of liquids and gases.
High-temperature resistance: The bronze filter can withstand high temperatures, making it suitable for use in high-temperature environments such as the chemical and petrochemical industries.
Corrosion resistance: The bronze filter is highly resistant to corrosion, making it ideal for use in corrosive environments such as the marine and oil, and gas industries.
Durable: The sintering process used to create the bronze filter results in a durable material that can withstand harsh operating conditions.
Applications
Fluidized bed: Porous bronze filters are used in fluidized bed reactors to remove impurities and maintain a consistent fluidized bed.
Chemical industry: Porous bronze filters are used in the chemical industry to filter and separate chemicals for various applications.
Oil and gas industry: Porous bronze filters are used in the oil and gas industry to filter impurities from crude oil and natural gas.
Marine industry: Porous bronze filters are used in the marine industry to filter seawater for various applications.
Automotive industry: Porous bronze filters are used in the automotive industry to filter oil and fuel for internal combustion engines.
20 Micron Round Stainless Steel Filter Screen Disc is a type of filter made from interconnected networks of pores in a sintered metal structure. These filters are designed to trap solid particles in gas or liquid flow streams, making them excellent depth filters. One advantage of these filters is their superior mechanical strength, which makes them highly durable and resistant to wear and vibration.
Stainless Steel Type 316L is a common material used in the manufacture of sintered metal filters. This material is capable of withstanding temperatures of up to 750�°F (399�°C) in oxidizing environments and up to 900F (482C) in reducing environments. In addition, these filters can be cleaned using a variety of methods, including ultrasonic baths or reverse flow flushing. This makes them highly versatile and easy to maintain.
For applications that require even greater resistance to corrosion, temperature, wear, and vibration, other nickel-based alloys are available. These alloys offer superior performance in harsh environments and can be tailored to meet specific application requirements. Overall, 20 Micron Round Stainless Steel Filter Screen Disc is a highly effective and versatile solution for a wide range of filtration applications.
Parameter
Material: SS 316L
Thickness: 1.7mm
Diameter: 100mm
Pore size: 20 microns
Layers: 5 layers
Product Description:
The Micron Porous Metal Filtration System is used in petroleum and chemical production processes for high-efficiency separation of all liquid-solid and gas-solid. The metal powder sintered microporous metal filter element, which is commonly constructed of 316L stainless steel powder, and 304 stainless steel powder, forms the basis of the system. While maintaining the filtration effect, attaining the lowest pressure drop and highest backwashing recovery rate, this porous metal filter can adapt to the increased process temperature and pressure of refineries and chemical plants.
The Micron Porous Metal Filtration System in petrochemical production has the characteristics of high-temperature resistance, high-pressure drop, high solid content operation, liquid (gas) and solid high-efficiency separation, system internal backwashing to remove solids, continuous automatic operation, and can avoid frequent replacement and disposal of waste filter material to prevent environmental pollution.
Products Parameters
Material: SUS 304 316L
Outer diameter: �¦10~100mm
Length: 10~1500mm (more than 1500mm can be welded)
Filtration accuracy: 0.2um~100um
Porosity: 30%-50%
Features
Highly porous structure: Porous metal powder sintered stainless steel filters have a highly porous structure that provides a large surface area for efficient catalyst recovery and separation.
High durability: These filters are highly resistant to corrosion and can withstand harsh operating conditions, making them ideal for use in a variety of industrial and scientific applications.
Efficient mass transport: The highly porous nature of these filters allows for efficient mass transport of catalysts and other materials, which is critical for the performance of catalyst recovery systems.
Easy to clean: Porous metal powder sintered stainless steel filters can be easily cleaned and reused, making them a cost-effective solution for catalyst recovery and separation.
Applications:
precious metal catalyst and precious metal powder recovery
Catalyst recovery mechanism in PTA production, CTA, and PTA
Coal to olefin (MTO) catalyst recovery system
Filtration of oil slurry and circulating oil in the catalytic cracking unit
Flue gas purification and dust suppression equipment for catalyst regeneration
System for filtering feedstock oil for the hydrogenation/coking process in refineries
System for filtering catalysts in the hydrogenation of Raney Nickel
High-purity gas filter for wafer, storage media, integrated circuit manufacturing process
Ozone generators are widely utilized in numerous industries for their ability to produce ozone, a powerful oxidizing agent used for air and water purification, odor control, and sterilization. A crucial component of an ozone generator is the diffuser stone, responsible for efficiently dispersing ozone into the target environment.
Specifications:
Material: Sintered stainless steel
Pore Size: 0.2 to 100 microns
Diameter: 5 mm to 300 mm
Length: 1 mm to 1500 mm
Porosity: 30%-40%
Maximum Operating Temperature: Generally capable of withstanding temperatures up to 600�°C
Features
Corrosion Resistance: Stainless steel is known for its excellent corrosion resistance, making it highly suitable for ozone-rich environments. This characteristic ensures the longevity and durability of the diffuser stones, even when exposed to high ozone concentrations over extended periods.
Controlled Pore Size: The diffuser stones have a precisely controlled pore size, typically ranging from 0.2 to 100 microns. This allows for efficient diffusion of ozone gas into the target medium, ensuring optimal utilization of ozone for purification or sterilization purposes.
Enhanced Surface Area: The sintered stainless steel diffuser stones are designed to have a high surface area, maximizing the contact between ozone and the surrounding medium. This promotes efficient ozone transfer and improves the effectiveness of purification or sterilization processes.
Durability: Sintered stainless steel diffuser stones are highly durable, resistant to clogging, and capable of withstanding demanding operating conditions. They can endure high ozone concentrations without compromising their structural integrity, ensuring consistent performance over time.
Compatibility: Stainless steel diffuser stones are compatible with a wide range of ozone generator systems and can be used with different gases, including air and oxygen, besides ozone.
Applications:
Water Treatment: Ozone is extensively used for water disinfection and purification in municipal water treatment plants, swimming pools, and aquariums. Diffuser stones play a crucial role in dispersing ozone gas into water, effectively eliminating bacteria, viruses, and other contaminants.
Air Purification: Ozone generators find application in air purification systems for spaces such as hospitals, laboratories, and commercial buildings. Diffuser stones aid in distributing ozone evenly, facilitating the removal of airborne pollutants, allergens, and odors.
Food and Beverage Industry: Ozone is employed for sterilizing food products and disinfecting packaging materials in the food and beverage industry. Diffuser stones assist in the controlled release of ozone, ensuring effective microbial reduction while maintaining product quality.
Introduction:
Nickel fiber felt is a versatile material made from high-quality nickel fibers, featuring wide-ranging applications and excellent performance characteristics. This felt-like material is composed of uniformly distributed and interconnected nickel fibers, forming an open porous structure. Nickel fiber felt exhibits high porosity, typically ranging from 60% to 90%, allowing for efficient gas and liquid transport. Its thickness can vary based on application requirements, typically ranging from 0.25 millimeters to 1 millimeters. Additionally, nickel fiber felt has a low density, typically between 0.1 grams per cubic centimeter to 0.3 grams per cubic centimeter, making it lightweight and flexible. Furthermore, nickel fiber felt demonstrates excellent temperature resistance, withstanding high operating temperatures of up to 600 degrees Celsius, and exhibits good chemical stability, making it resistant to corrosion in harsh environments.
Nickel fiber felt finds widespread applications across multiple industries. In the field of fuel cells, nickel fiber felt is used as a Gas Diffusion Layer (GDL) to enhance the performance and durability of Proton Exchange Membrane Fuel Cells (PEMFCs) and Solid Oxide Fuel Cells (SOFCs). It promotes efficient reactant distribution, enhances water management, and improves overall cell performance. Additionally, nickel fiber felt is extensively applied in redox flow batteries, electrolyzers, supercapacitors, and water treatment systems. In these applications, it serves as a GDL, optimizing electrochemical reactions, improving battery cycling performance, and providing excellent chemical stability and high surface area.
Parameters
Material: Pure nickel fiber
Color: Light grey
Size: Customized upon request
Thickness: 0.2mm-2mm (Usually 0.25, 0.4, 0.6, 0.8, 1.0mm)
Porosity: 60-90% (It can be customized upon request)
Shape: customized (polygon, round, ring, disc, etc.)
Features
High Porosity: Nickel fiber felt has a high porosity, typically ranging from 60% to 90%. This allows for efficient transport of gases and liquids, facilitating effective mass transfer and reactions.
Uniform Wire Diameter: By utilizing the cluster drawing technique, nickel fiber felt achieves a uniform wire diameter. This uniformity ensures consistency and stability, contributing to improved performance of the material.
Lightweight and Flexibility: Due to its low density and fibrous structure, nickel fiber felt is lightweight and flexible. This characteristic enables easy handling, shaping, and installation, enhancing its versatility in various applications.
Excellent Temperature Resistance: Nickel fiber felt exhibits outstanding temperature resistance, capable of withstanding high operating conditions. It maintains stability even at temperatures up to 600 degrees Celsius, making it suitable for high-temperature processes and demanding applications.
Product Introduction
SS 316L Diffuser Stone For Ozone Generator Food Grade is a device used to introduce ozone gas into a liquid or air. It is designed to facilitate the efficient distribution of ozone by breaking it into tiny bubbles or droplets. These diffuser stones are typically made of porous materials such as ceramic, glass, or stainless steel. One commonly used material for ozone diffuser stones is SS 316L, which is a low-carbon variation of stainless steel grade 316. SS 316L is known for its exceptional corrosion resistance, making it suitable for applications where the stone may come into contact with water, chemicals, or other substances that could cause corrosion.
SS 316L is particularly favored for ozone diffuser stones due to its hygienic properties. It is often referred to as "food grade" stainless steel, indicating its compliance with regulatory standards for safe use in food processing and handling environments. The use of SS 316L ensures the diffuser stone's durability and longevity, allowing it to withstand harsh conditions and resist the corrosive effects of ozone gas. Moreover, the high-quality material provides peace of mind when using the diffuser stone in applications where maintaining cleanliness and avoiding contamination is crucial.
When utilizing SS 316L Diffuser Stone For Ozone Generator Food Grade, it is essential to adhere to the manufacturer's instructions for proper installation, maintenance, and cleaning. Following these guidelines ensures the optimal performance and lifespan of the diffuser stone. By taking appropriate precautions, users can harness the benefits of ozone gas effectively and safely, whether it's for water treatment systems, aquariums, spa and pool systems, or air purification applications.
Parameter
Material : 316 L Stainless Steelï¼? food gradeï¼?
Shape : Cone-shaped, Flat-shaped, Cylindrical
Size: Customize Size, Height, Wide, OD, ID, Thickness
Pore Size: 0.1�¼m - 120�¼m
Process: sintered
Interface form: With Install Mounting flange, female screw, male screw mounting interface
Other: Integrated Design with 304 Stainless Steel Housing and Air Nozzles
The sintered conical wire mesh filter strainer is meticulously crafted from stainless steel sintered wire mesh through precise cutting and welding techniques. The utilization of a rolling seam welding process guarantees exceptional roundness and flatness. Thanks to its cone-shaped design, the sintered cone filter offers superior diversion, separation, and filtration capabilities.
Tailored to meet customers' preferences, the bottom of the stainless steel sintered mesh cone filter can either be flat or pointed. Whichever configuration is chosen, this filter exhibits remarkable dirt-holding capacity, making it a popular choice for three-in-one filtration purposes encompassing filtering, washing, and drying applications across various industries such as chemistry, food processing, beverage, and pharmaceuticals, among others.
Parameters
Material:� 316 L stainless steel, 304 stainless steel
Filtration precision:� 1 micron to 300 microns
Size:� as the drawing required
Features
Superior Filtration: The cone design maximizes the filtration area, enabling a larger filtration surface compared to other filter shapes. This expanded surface area enhances the filter's capacity to capture and retain particles, resulting in more effective filtration.
Enhanced Mechanical Strength: The sintering process employed in manufacturing the filter significantly enhances its mechanical strength. Sintering involves compacting and bonding the stainless steel particles at high temperatures, creating a solid and robust structure.
Enhanced Diversion: The conical shape allows for better diversion of the fluid or gas flowing through the filter. It promotes a more efficient flow pattern, ensuring that the medium being filtered is evenly distributed across the filter surface.
Versatile Applications: The cone-shaped filter finds wide application in various industries, including chemistry, food processing, beverage, and pharmaceuticals. Its versatility lies in its ability to perform three essential functionsâ??filtering, washing, and drying.
Applications
With regards to water treatment, sintered wire mesh cone filters efficiently remove impurities, sediment, and contaminants from water sources, ensuring clean and purified water for various applications.
In gas filtration within fluidized beds, these filters effectively capture and separate particles, ensuring the optimal performance of the fluidized bed system.
Additionally, their exceptional cleanability makes them ideal for use in sterile product environments, maintaining high levels of cleanliness and hygiene.
Porous sintered metal filters are constructed from interconnected networks of uniformly distributed pores, creating intricate pathways that effectively capture solid particles present in gas or liquid flow streams. These filters are renowned for their exceptional mechanical strength and serve as outstanding depth filters. Type 316L stainless steel, known for its robustness, can endure temperatures up to 750�°F (399�°C) in oxidizing environments and 900�°F (482�°C) in reducing environments.
The production of sintered metal filters involves employing 316L stainless steel powder. The manufacturing process entails the uniaxial compaction of powder within a rigid tool possessing the inverse shape of the desired part, followed by sintering. By adjusting the compaction pressure and/or particle size of the powder, the pore size of the filter can be precisely controlled.
Specification:
Material: Pure stainless steel Powder
Porosity: 30% to 40%
Pore Size: 0.22 microns
Size: 150*80mm
Features
Durability: Stainless steel is known for its exceptional durability and resistance to corrosion, making filter rings made from this material highly robust and long-lasting. They can withstand harsh operating conditions, including high temperatures, pressure differentials, and exposure to corrosive chemicals, without compromising their structural integrity.
Chemical Compatibility: Stainless steel filter rings exhibit excellent chemical compatibility with a wide range of substances, including acids, alkalis, solvents, and organic compounds. This makes them suitable for filtration processes in diverse industries, such as chemicals, petrochemicals, pharmaceuticals, and food processing, where compatibility with various fluids is crucial.
High Filtration Efficiency: Stainless steel filter rings can achieve high filtration efficiency due to their uniform and controlled pore structures. They effectively trap and remove fine particles, contaminants, and impurities from liquids and gases, ensuring the desired level of cleanliness and purity in the filtered media.
Reusability: One significant advantage of stainless steel filter rings is their reusability. They can be easily cleaned through various methods such as backwashing, ultrasonic cleaning, or chemical cleaning, allowing for multiple uses and reducing replacement costs.
Temperature Resistance: Stainless steel filter rings can withstand high operating temperatures, typically up to 600 degrees Celsius. This attribute makes them suitable for applications involving hot liquids or gases, such as in the petrochemical and food processing industries.
Hygienic Properties: Stainless steel is a hygienic material commonly used in industries where cleanliness and sterility are paramount, such as the food and beverage and pharmaceutical industries. Stainless steel filter rings are easy to clean and maintain, ensuring adherence to strict hygiene standards and minimizing the risk of contamination.
Versatile Monel Alloy Filter Plates for Precision Filtration Needs, made from high-purity Monel alloy powder and formed through a sintering process to create a solid filter plate with a fine porous structure. These filter plates not only possess high filtration efficiency to capture and separate tiny solid particles and impurities, but also exhibit excellent corrosion resistance, high-temperature performance, strength, and wear resistance. Our product is versatile in the field of precision filtration and finds wide applications in the filtration, separation, and purification processes of both liquids and gases.
Due to being constructed with high-purity Monel alloy powder, our filter plates can operate stably for extended periods in various corrosive media, including industries such as chemical, petrochemical, food and beverage, and water treatment. Furthermore, their high-temperature performance enables continuous operation in elevated-temperature environments without deformation or failure. Our product ensures highly accurate filtration results, guaranteeing product quality and consistency. Additionally, our filter plates can be applied in areas such as high-temperature gas filtration, catalyst protection, and environmental remediation, providing comprehensive solutions to our customers' needs.
Parameter
Material: monel alloy
Diameter: 120mm
Thickness: 2.0mm
Pore size:2um
Technique: sintering
What is monel alloy?
Monel alloy is a nickel-copper alloy composed of about 67% to 70% nickel and 30% to 33% copper, and also contains small amounts of iron, manganese, silicon and carbon. It is named after American chemist Alfred Monel.
Monel has many excellent properties that make it widely used in various applications. The following are some characteristics of Monel alloy:
Corrosion resistance: Monel alloy has high corrosion resistance to many corrosive media, including sea water, acid, alkali and salt.
High Strength: Although Monel is a non-ferrous alloy, it has high strength and hardness.
Good processing performance: Monel alloy can be formed and processed by various processing methods, such as cold working, hot working, and welding.
Wear resistance: Monel alloy has good wear resistance properties, making it suitable for high friction and high wear environments.
Magnetic properties: Monel alloy has low magnetic permeability, so it is very useful for applications that are sensitive to magnetism.
75um SS 304 porous wire mesh filter cartridge, which is an efficient and durable filter cartridge designed for filtrate treatment and solid-liquid separation. The product is made of high-quality stainless steel 304 material, which has excellent corrosion resistance and mechanical strength, and is suitable for various industrial application environments. In addition, the filter cartridge is designed with five layers of wire mesh sintering plus a support layer, which further improves its performance and stability.
The diameter of the flange interface of the filter cartridge is 140mm, which makes it more convenient to connect with common industrial equipment and pipelines. Whether used as a stand-alone filter cartridge or in combination with other filter media, SS 304 sintered wire mesh filter cartridges provide excellent filtration.
Parameter
Material: SS 304
Size: �?130*500mm
Flange diameter: 140mm
Pore size: 75 um
Layers: 5 layers plus one supporting layer
Features
1.Multi-layer sintered wire mesh plus support layer: The filter cartridge is designed with five layers of sintered wire mesh and one support layer. The multi-layer wire mesh is fused together through a high-temperature sintering process, and a support layer is added on top to form a strong filtration structure. This design not only provides excellent filtration accuracy and uniform pore distribution but also enhances the structural stability and durability of the filter cartridge.
2. High corrosion resistance: SS 304 stainless steel material has excellent corrosion resistance and can operate stably in various acids and alkalis, high temperatures, and corrosive media. Therefore, our sintered wire mesh filter cartridges are suitable for a wide range of industrial applications such as chemical, food processing, pharmaceutical, etc.
3. Easy to clean and maintain: The filter cartridge has a simple structure and is easy to clean and maintain. When the surface of the filter cartridge is clogged, the blockage can be removed by water flushing or backflushing, and the filtering effect of the filter cartridge can be restored. This convenient maintenance method reduces maintenance costs and improves production efficiency.
A semi-circular stainless steel sintered plate is a specialized type of porous metal filter that is shaped in a semi-circular form. It is made from stainless steel powder that is compacted and sintered together to form a rigid structure with interconnected pores.
Parameters:
Material: Stainless Steel 316L
Filtration Rating: 20 microns(customizable)
Shape: Semicircle (customizable to specific requirements)
Thickness: 10 mm (customizable to specific requirements)
Porosity: 30%-45%
Operating Temperature: up to 600�°C
Features:
High Filtration Efficiency: Porous sintered 316L stainless steel filters are designed to provide high filtration efficiency. The filter's porous structure allows for the effective trapping and removal of particles, contaminants, and impurities from the fluid or gas being filtered.
Excellent Chemical Resistance: 316L stainless steel exhibits excellent corrosion resistance and chemical compatibility. It can withstand exposure to a wide range of corrosive chemicals, acids, and bases, making it suitable for various applications in aggressive environments.
Durability and Longevity: Porous sintered 316L stainless steel filters are known for their durability and long service life. The 316L stainless steel material offers high mechanical strength and resistance to wear, ensuring the filter can withstand demanding operating conditions and extended periods of use.
Temperature and Pressure Resistance: These filters are capable of operating at high temperatures and pressures. Stainless steel 316L can withstand elevated temperatures, typically up to 600�°C or higher, without significant degradation. It also maintains its structural integrity under high-pressure differentials.
Applications:
Chemical Industry: Filtration of corrosive liquids, catalyst recovery, removal of particulate matter from process streams.
Pharmaceutical Industry: Clarification of pharmaceutical solutions, sterile gas filtration, purification of process fluids.
Food and Beverage Industry: Filtration of beverages, edible oils, food products, and removal of impurities.
Petrochemical Industry: Filtration of high-temperature gases, removal of contaminants from oils and fuels.
Water Treatment: Filtration of wastewater, removal of suspended solids, and purification of process water.
Automotive Industry: Filtration in engine oil and fuel systems for improved performance and longevity.
Electronics Industry: Filtration of electronic solutions, removal of microcontaminants in semiconductor manufacturing.
The 30�¼m Porous Metallic Filter Cartridge with DOE interface is specifically designed using high-purity titanium metal powder with a purity level exceeding 99.6%. Through the process of sintering, the titanium powder is consolidated to create a robust and fixed pore structure. This configuration enables the filter cartridge to withstand extreme temperatures, high pressures, and repeated cleaning or backwash cycles effectively. Moreover, the absence of longitudinal seams enhances mechanical strength and corrosion resistance.
The sintered titanium filter cartridge is available in a range of configurations, including the DOE interface, and offers various micron ratings to cater to diverse liquid and gas filtration applications. Its broad chemical compatibility makes it suitable for use in industries such as food and beverage, pharmaceuticals, and chemicals. This filter cartridge is particularly well-suited for decarbonizing filtration processes.
Parameter
Material: pure titanium powder
Pore size: 30um, 1um
Size: �?60*500mm
End cap: DOE
Construction method: Welded (no adhesives)
Features
1.Efficient Filtration: The cartridge's 30�¼m pore size allows it to effectively capture and remove particles, contaminants, and impurities from fluids or gases. The sintered metallic filter media ensures consistent and reliable filtration performance.
2.High Flow Rates: The cartridge's sintered pore structure and DOE interface design promote excellent flow dynamics. It allows for optimal fluid or gas flow, minimizing pressure drops and maintaining high flow rates during filtration processes.
3.Wide Chemical Compatibility: The metallic construction, particularly titanium, provides broad chemical compatibility. It makes the filter cartridge suitable for use in diverse applications across the food and beverage, pharmaceutical, and chemical industries.
4.Rugged and Durable: The sintered metallic construction of the filter cartridge ensures durability and mechanical strength. It can withstand temperature extremes, high pressures, and repeated cleaning or backwash cycles without compromising its performance or integrity.
5.Corrosion Resistance: The absence of longitudinal seams in the filter cartridge enhances its corrosion resistance. This feature is especially beneficial in industries where exposure to corrosive fluids or gases is common.
6.Versatile Configurations: The filter cartridge is available in DOE interface configuration, allowing for easy installation and compatibility with standard filter housings. It provides flexibility in meeting specific filtration requirements.
Application
1. Corrosive liquids and gases
2. Cryogenic fluids
3. High viscosity solutions
4. Process steam
5. High temperature liquids and gases
6. Catalyst recovery
7. Decarbonizing filtration
8. solvent filtration
Ultra-fine SUS316L powder sintered filter tube is commonly used in various applications due to its excellent corrosion resistance, high strength, and good formability processing, and more.
Parameters
Material:316L
Size:10*30mm
Pore size:10microns
Temperature resistance:â?¤600â??
Pressure resistance: â?¤3Mpa
Features
Corrosion resistance: SUS316L powder is highly resistant to corrosion, especially in aggressive environments such as marine or chemical environments. Due to the presence of molybdenum, it is more resistant to pitting and crevice corrosion.
Heat resistance: This stainless steel powder has good heat resistance, making it suitable for applications in elevated temperature environments.
Formability: SUS316L powder offers good formability, allowing it to be easily shaped and fabricated into various forms, such as tubes, sheets, or components.
Hygienic properties: It is worth noting that SUS316L is commonly used in industries requiring high levels of hygiene, such as pharmaceuticals or food processing, due to its non-reactive nature and ease of cleaning.
Applications in the aerospace industry
Engine components: turbine blades, exhaust systems, and combustion chambers.
Structural components: utilized in the production of structural components such as brackets, fasteners, and fittings.
Fuel system components: SUS316L powder is used in fuel system components like fuel nozzles or connectors.
Heat exchangers: heat exchangers used in aircraft.
Exhaust systems: utilized in the construction of exhaust systems, including ducts and mufflers.
The 65um M30 Connection Flat Bottom Porous Metallic Filter Element is an excellent filter element. Made of high-quality stainless steel, the filter element has excellent corrosion resistance and high temperature resistance, and can operate stably for a long time in harsh environments. Its fine 65 micron filtration precision can efficiently filter tiny particles and impurities in liquids to ensure the purity of the liquid. The M30 connection design makes installation and replacement quick and easy, saving users valuable time and costs. The flat bottom design of this filter element has closer contact with the filtration equipment and can provide stable and long-lasting filtration effect. Whether in industrial production or laboratory applications, the 65um M30 Connection Flat Bottom Porous Metallic Filter Element is a reliable choice and can meet various stringent filtration needs.
Parameter
Material: stainless steel 316L
Length: 20â??
Diameter: 60mm
Pore size: 65um
Connection: M30
Feature
1.High-efficiency filtration performance: It has a fine filtration precision of 65 microns, which can effectively remove tiny particles and impurities in the liquid to ensure the purity and quality of the liquid.
2.Corrosion resistance and high temperature resistance: Made of high-quality stainless steel, it has excellent corrosion resistance, is suitable for filtration of various corrosive liquids, and can maintain excellent filtration effects in high temperature environments.
3.Convenient installation and replacement: The M30 connection design makes the installation and replacement of the filter element quick and convenient, saving time and labor costs.
4.Stable and long-lasting filtration effect: The flat-bottom design allows the filter element to be in closer contact with the filtration equipment, providing a stable and long-lasting filtration effect, ensuring long-term and efficient filtration.
5.Wide range of applications: Suitable for various fields such as industrial production and laboratory applications, it can reliably remove tiny particles and solid impurities to meet the filtration needs of different industries.
Sintered vents are manufactured through the sintering process of powdered metals. They consist of parallel and straight micro pores that allow for the passage of air and gas purge. These vents, also known as mold sintered vents or mold gas vents, are commonly used for gas purging during aluminum high-pressure or low-pressure die castings and resin molding. They help eliminate air or gas trapped in the cavity, which can lead to defects in the final product. Our stainless steel sintered vents have undergone extensive testing and have proven to effectively purify air and gas during the molding process.
Parameters
Material: SS304, SS316L
Size: 20*10mm
Pore size: 0.3mm
Other size can be customized
Features
Enhanced Air and Gas Purging: Sintered vents provide a greater number of micro pores compared to traditional exhaust plugs. This increased pore density allows for improved air and gas purging during the molding process. The parallel and straight micro pores in sintered vents effectively facilitate the escape of air and gas, ensuring a cleaner and more precise molding outcome. This can significantly reduce the risk of defects and improve the overall quality of the final product.
Extended Work Life: Sintered vents have superior durability and a longer work life compared to traditional exhaust plugs. They are produced using a sintering process of powder metals, which enhances their impact resistance and heat resistance. This means that sintered vents can withstand the demanding conditions of the molding process for an extended period without losing their functionality. Their longevity translates to cost savings and reduced downtime for mold maintenance and replacement.
Excellent Corrosion Resistance: materials exhibit excellent corrosion resistance, ensuring that the vents can withstand corrosive elements present in certain molding processes or environments. This corrosion resistance prolongs the lifespan of the vents and maintains their effectiveness over time.
Easy Cleaning and Replacement: Sintered vents are designed with smooth vent holes and high precision outer diameters. This makes them easy to clean when necessary, ensuring optimal performance and preventing any blockages that may affect the molding process. Additionally, the precise dimensions of sintered vents enable straightforward replacement. When a vent needs to be replaced due to wear or damage, it can be easily removed and a new vent can be installed without significant disruptions to the production line.
Introducing the D-1/8G Sintered Brass Air Exhaust Pneumatic Muffler Silencer, a high-performance product designed to address noise-related concerns in various applications. Engineered with precision, this silencer offers exceptional noise reduction capabilities. Constructed from sintered brass, it ensures durability and longevity, making it suitable for demanding environments. With its compact design and easy installation, the D-1/8G Silencer seamlessly integrates into pneumatic systems, effectively controlling air exhaust noise levels.
The D-1/8G Silencer is designed to deliver superior noise attenuation, providing a quieter working environment. Its sintered brass material effectively absorbs and disperses air exhaust noise, resulting in optimal noise reduction. Whether in industrial settings or other applications that require noise management, this silencer consistently delivers reliable results. With its compatibility across various pneumatic systems and ability to withstand harsh conditions, the D-1/8G Silencer is the ideal choice for anyone seeking an effective noise reduction solution.
Parameter
Material: brass, bronze, copper
Size: D-1/8G (can be customized)
Item Shape: Pagoda
Pore size: 40-60 mesh
Technique: sintering
Features
1. Noise reduction: The D-1/8G silencer is made of efficient sintered brass material, which can effectively absorb and disperse gas exhaust noise, providing a quieter working environment.
2. High durability: This product is made of durable sintered brass material, which has excellent durability and lifespan and can operate stably for a long time in various harsh working environments.
3. Easy installation: The D-1/8G silencer has a compact design and a simple installation process. It can be easily integrated into the pneumatic system without causing major changes or troubles to existing equipment.
4. Accurate airflow control: This silencer provides precise airflow control, helping to optimize pneumatic system performance and ensuring stable and controllable gas emissions.
5. Wide applicability: D-1/8G silencer is compatible with a variety of pneumatic systems and can be adapted to various application scenarios, including industrial fields and other areas that require noise control.
Sintered porous titanium plate is formed by sintering titanium powder at high temperatures to create a plate-shaped material with a certain pore structure. It possesses high strength, corrosion resistance, and excellent filtration performance.
The 1.5mm thick sintered porous titanium plate exhibits excellent filtration performance, corrosion resistance, and mechanical strength, making it widely applied in liquid filtration, gas filtration, water treatment, and petroleum/chemical industries.
Parameters
Material: Gr1 titanium powder
Size: 100*100*1.5mm
Pore size: 20micron
Temperature resistance: â?¤300â??
Pressure resistance: 3Mpa
Characteristics
High filtration efficiency
The sintered porous titanium plate has a uniform pore structure, enabling effective filtration of fine particles and suspended matter.
Excellent corrosion resistance
Titanium material exhibits outstanding corrosion resistance, allowing stable operation in acidic, alkaline, and high-temperature environments.
High strength
The sintered porous titanium plate has high mechanical strength and pressure resistance, capable of withstanding high-pressure filtration operations.
Cleanable and reusable
The sintered porous titanium plate can be cleaned and reused, enhancing its lifespan and economic benefits.
Applications
Liquid filtration: The sintered porous titanium plate is widely used in liquid filtration applications, such as in the chemical, food, and pharmaceutical industries. It effectively removes suspended solids, particles, and impurities, thereby improving product quality.
Gas filtration: The sintered porous titanium plate is also suitable for gas filtration applications, including air purification, gas separation, and dust removal equipment. It captures and separates tiny particles and pollutants, ensuring clean and safe environments.
Water treatment: The sintered porous titanium plate finds applications in water treatment systems, including wastewater treatment, seawater desalination, and water purification. It removes microorganisms, suspended solids, and harmful substances, providing clean water sources.
Filtration in petroleum and chemical processes: The sintered porous titanium plate is extensively used in the petroleum and chemical industries for filtration and separation processes, such as in oil refining, chemical production, and catalyst recovery. It delivers efficient filtration performance, ensuring product quality and production efficiency.
Sintered porous titanium disc is a type of porous titanium filter element. It is manufactured using industrial high-purity titanium powder (99.6% purity, with 0.4% consisting of titanium alloy elements such as nitrogen, hydrogen, iron, manganese, etc.). The production process involves sieving, cold isostatic pressing, and high-temperature, high-vacuum sintering.
At TOPTITECH, our porous metal titanium discs are the preferred choice for gas diffusion layers and electrode plates in high-performance electrolyzers and fuel cells. These discs exhibit uniform porosity, excellent strength, and enhanced corrosion resistance, resulting in superior overall performance. Additionally, our porous titanium plates are available in various operating temperatures suitable for fuel cells. Furthermore, they can be coated with platinum or other catalyst layers to further enhance performance.
Specifications:
- Size: 178*1.6mm
- Pore Size: 10 microns
- Material: pure titanium powder(GR1)
- Temperature Resistance: up to 300â??
- Porosity: 30%-40%
Feature
1. Superior Porosity: The disc exhibits a uniform and controlled porosity, allowing for efficient and precise filtration. This enables the disc to effectively trap and remove impurities, particulate matter, and contaminants from gases or liquids.
2. Strength and Durability: The manufacturing process involving cold isostatic pressing and high-temperature sintering results in a structurally robust and durable disc. It can withstand high pressures and maintain its integrity even in demanding operating conditions.
3. Corrosion Resistance: Titanium, known for its exceptional corrosion resistance, ensures that the porous disc remains unaffected by corrosive environments. This extends the disc's lifespan and ensures consistent filtration performance over time.
4. Versatility in Applications: The porous titanium disc finds extensive use in various industries and applications. It is commonly employed in gas diffusion layers and electrode plates for high-performance electrolyzers and fuel cells. Additionally, it is utilized in industries such as chemical processing, pharmaceuticals, food and beverage, and environmental monitoring.
10 inch 1 micron stainless steel SS316 porous sintered filter cartridge is designed for efficient liquid filtration. This filter cartridge is manufactured using a unique high-temperature sintering process, ensuring high mechanical strength and excellent performance. Its characteristics include high-temperature resistance, good air permeability, and strong corrosion resistance, making it suitable for various industrial applications.
10 inch 1 micron stainless steel SS316 metal porous sintered filter cartridge offers numerous benefits, including high filtration precision, durability, chemical compatibility, and reusability. It is a versatile solution for liquid filtration across various industries, providing efficient and reliable performance even in demanding operating conditions.
Filter Cartridge dimensions
Length: 1(25mm), 5(125mm) , 10 (250mm), 20(500mm), 30â??(760mm), 40(1000mm)
Diameter: 60, 65, 70, 80 mm
Other dimensions: Customized by the customer's request.
Filter media: SS304 316LÂ stainless steel
Connector type: Flat, Insert, Thread, Fin
End caps: DOE, SOE, 215, 222, 226, M20, M30, M42, 1â??â?? NPT/BSP or as requested.
Sealing material: Silicone, NBR, EPDM, Buna, Teflon, etc
Operation Temperature: 600C
Cleaning method: back flushing, ultrasonic, or other non-abrasive cleaning
Product Features:
1. High Porosity and Air Permeability: The filter cartridge exhibits excellent air permeability and high porosity without media migration, ensuring efficient filtration.
2. High Dirt Holding Capacity: With its fine 1-micron filtration rating, the cartridge has a high dirt holding capacity, effectively capturing contaminants from the liquid.
3. Pressure Resistance and Low Pressure Drop: The filter cartridge can withstand high pressure conditions while maintaining a low pressure drop, ensuring smooth liquid flow.
4. High-Temperature Resistance: Specifically designed for hot gas filtration applications, the filter cartridge performs well under high-temperature conditions.
5. Wide Range of Micron Ratings: Available in various micron ratings from 0.2m to 200m nominal, allowing flexibility in meeting specific filtration requirements.
6. Strong Corrosion Resistance: Made entirely of SS316 or SS316L stainless steel, the filter cartridge exhibits superior corrosion resistance, ensuring compatibility with a wide range of chemicals.
7. Cleanable and Reusable: The filter cartridge can be easily cleaned and reused, providing cost-effective and sustainable filtration solutions.
The titanium rod filter, assembled with a powder sintered titanium filter element and a stainless steel filter housing, is a common combination of filter elements widely used in water treatment, chemical industry, petroleum, and natural gas industries. They effectively remove suspended particles, solid impurities, bacteria, and microorganisms, providing clean fluids and protecting the normal operation of downstream equipment.
Basic Information
Powder Sintered Titanium Filter Element: The powder sintered titanium filter element is made from specially treated titanium powder. It exhibits high corrosion resistance, high temperature resistance, and mechanical strength, effectively filtering out tiny particles and impurities while maintaining a high filtration efficiency.
Stainless Steel Filter Housing: The stainless steel housing is made of stainless steel material and possesses excellent corrosion resistance and high-temperature resistance. The stainless steel housing is typically designed to be detachable, facilitating filter maintenance and replacement.
Assembly Process: During the assembly of the filter, the powder sintered titanium filter element is installed inside the stainless steel filter housing. Usually, there is a sealing device between the filter element and the housing, ensuring that the filtration medium can only pass through the filter element and not bypass it. Once assembled, the liquid or gas to be filtered can be introduced into the filter through suitable inlet and outlet interfaces, and the filtered fluid can be obtained from the outlet.
Applications
Chemical Industry: This type of filter can maintain the purity of the medium during chemical reactions, preventing impurities from entering the product or damaging the equipment.
Petroleum and Natural Gas Industry: This type of filter can be used in refineries, natural gas processing plants, oil fields, pipeline systems, etc., ensuring the purity of fluids and proper equipment operation.
Food and Beverage Industry: This type of filter finds applications in food processing plants, beverage factories, dairy plants, etc., ensuring product hygiene and quality.
Pharmaceutical Industry: This type of filter can be used in pharmaceutical plants, biotechnology companies, and pharmaceutical research institutions, ensuring the purity and safety of drugs.
Stainless steel Pleated cartridge is manufactured using either stainless steel wire mesh or sintered metal fiber felt. It undergoes a sintering process at each wire contact point, resulting in a robust surface-sieving porous filter cylinder. Additionally, the filter element is designed with pleats, providing a larger filter area and excellent dirt-holding capacity. Customers can choose between double open-ended or single open-ended configurations, while threaded ends are often equipped with gaskets like o-rings to minimize friction on the corrugated filter.
Compared to unsintered mesh filters, pleated sintered mesh filters allow for the use of finer wires, resulting in a higher number of pores per unit area and increased contaminant loading capacity. Moreover, Stainless steel pleated sintered filter cartridges are preferred replacements for PP filter cartridges due to their backwashing capability and reusability advantages. They find applications in corrosive liquid filtration, oxidizing liquid filtration, as well as liquid and gas filtration.
Pleated wire mesh filters consist of a fine wire filtration mesh that is folded repeatedly in a back-and-forth pattern, enabling a large surface area of mesh to fit within a compact housing. This design facilitates fine filtration with a high dirt-holding capacity while minimizing backpressure. The pleated fine mesh is supported by a rigid core or bound by stiffer coarse mesh to maintain its shape. The filter is then capped at both ends to form a complete pleated stainless steel filter cartridge.
Parameters:
- Material: 316 stainless steel
- Length: 10 inch( Other size can be customized)
- Micron Rating: Available in various micron ratings (e.g., 1, 5, 10, 20 microns, etc.)
- End Cap Type: DOE (Double Open End) or SOE (Single Open End)
- End Cap: 222, 226, NPTF, NPTM, Thread, Fin
- Operating Temperature Range: up to 600�°C
The stainless steel micron wire mesh filter tube is a filter element made primarily of 304 or 316 stainless steel wire mesh. It is manufactured using stainless steel wire mesh woven in various mesh shapes to achieve the desired filtration grade. The stainless steel wire mesh filter tube has uniform surface filtration performance and employs multi-layered sintered stainless steel mesh as the main filter material. The mesh has interlaced pores, making it resistant to high temperatures, sudden temperature changes, and corrosion, making it suitable for various corrosive media such as acids and alkalis.
The stainless steel micron wire mesh filter tube is a filter element with extremely high compressive strength, making it suitable for filtration applications where high-pressure fluids flow. Due to the inherent advantages of stainless steel filter cartridges, they can be easily customized to meet specific material, strength, flow rate requirements, thickness, micron rating, and environmental conditions.
Parameters
Diameter: 20 mm
Wall Thickness: 2 mm
Operating Temperature: 600 C
Filtration Precision: 100 microns
Connections: Open on both ends
Features
High Pressure Differential: It is a filter element with high pressure resistance, commonly used in high-pressure fluid filtration applications to ensure long-term operation of equipment in high-pressure pipelines.
High Temperature Resistance: Stainless steel material can withstand prolonged operation at high temperatures. While other materials may deform under high temperatures, stainless steel filter cartridges remain stable.
Cleanable: The material is stainless steel, which is easy to clean and reuse. Cleaning the equipment involves removing impurities and reinstalling it for further operations. It allows for fluid backwashing, ensuring no residual contaminants on the surface of the stainless steel filter cartridge.
Long Lifespan: The filter element has certain corrosion resistance and a longer service life. Its corrosion resistance makes it an ideal filtration element for preventing secondary contamination of fluids.
Customizable Sizes: It comes in different sizes to be used in a wide range of industrial applications. Different sizes can easily adapt to different types of equipment. It also offers different sealing rings or gasket attachments for various applications.
Stable Aperture: The filtration medium has a fixed pore structure, preventing contaminated particles from returning to the clean fluid. The absolute rated value of the pores provides consistent and reliable fluid filtration, improving filtration efficiency.
Introduction:
Porous Titanium Tube is crafted using industrial high-purity titanium powder (>99.6%) through a series of processes including powder classification, molding, sintering, and mechanical welding. The Porous Titanium Tube exhibits exceptional adaptability, allowing for adjustable porosity and filtration accuracy across a wide range.
Featuring an open cell structure, Porous Titanium demonstrates great promise in the field of implant materials. Its remarkable attributes, such as a low elastic modulus, excellent bioactivity, biocompatibility, and the capacity for bone regeneration, make it an ideal choice for medical applications.
At TOPTITECH, we provide a diverse range of Porous Titanium Tubes that cater to varying filtration precision requirements and dimensions. Additionally, our services extend to machining capabilities, enabling operations such as punching and cutting on sintered titanium tubes. For specific needs, we also offer Porous Titanium Tubes with one end closed.
Specifications:
- Material: Gr1 pure titanium powder
- Filtration Precision: 30 Micron
- Diameter: 150mm
- Length: 40 inches (1000mm)
- Porosity: 30-40%
- Technique: Sintered
Feature
Porous titanium tubing offers high-temperature resistance up to 300�°C for normal use applications.
It maintains strong mechanical properties with good plasticity, allowing for machining to customer specifications.
This material demonstrates excellent corrosion resistance in harsh chemical environments. It can withstand oxidation and exposure to nitric acid, sulfuric acid, dilute hydrochloric acid, acetic acid, liquid hydrogen, and liquid nitrogen.
Its uniform, stable pore structure coupled with precise filtration abilities delivers highly effective purification.
No particle shedding occurs, preventing secondary contamination.
The tubing also enables easy, repeated online cleaning through back blowing.
Outstanding wear and impact resistance endow porous titanium with durable mechanical characteristics.
Applications:
1. Chemical Processing: These filter tubes are used in chemical processing industries to remove impurities and ensure the purity of liquids and gases.
2. Petrochemical Industry: They play a crucial role in the petrochemical industry by filtering out contaminants and particulate matter from various fluids.
3. Pharmaceutical and Biotechnology: Porous titanium filter tubes are commonly used in pharmaceutical and biotechnology applications to achieve high levels of purity in drug manufacturing and sterile filtration processes.
4. Water Treatment: These filter tubes are utilized in water treatment systems to remove suspended solids, bacteria, and other impurities from water sources.
5. Food and Beverage: Porous titanium filter tubes find application in the food and beverage industry for filtration during the production of beverages, dairy products, and edible oils.
Product Introduction
Customized titanium fiber felt for the fuel cellis a high-performance material made through a process of sintering titanium fibers. The result is a porous and lightweight material that is exceptionally strong and corrosion-resistant. The material is commonly used in industries such as aerospace, chemical processing, and medical equipment manufacturing.
Customized titanium fiber felt for the fuel cell is a versatile and high-performance material that has a wide range of applications in and GDL. Its unique combination of properties, including high porosity, good electrical conductivity, and thermal stability, make it an attractive material for various industrial applications.
Parameters
Material: Ti
Porosity: 50%-80%
Size: 1000 2000mm
Thickness: 0.2mm-1.0mm(0.2mm 0.4mm 0.8mm 1.0mm)
Filtration rate: 10um 20um 30um and so on
Features:
Sintered titanium fiber felt is a unique material that possesses several features that make it ideal for various industrial applications.
Firstly, the material has a high strength-to-weight ratio, making it an attractive choice for applications where weight is a critical factor.
Additionally, sintered titanium fiber felt is highly resistant to corrosion, even inharsh environments, making it an excellent choice for chemical processing applications.
The material is also highly durable and can withstand high temperatures, making it a suitable choice for aerospace applications.
Product Introduction
Sintered metal filters are a type of porous filter made by sintering metal powder particles together. Sintering is a process that involves heating metal powder to a temperature just below its melting point, allowing the particles to fuse together and form a solid structure. The resulting filter material is highly porous with a controlled pore size distribution that can filter out particles of a specific size.
Sintered metal filters are available in a variety of shapes, sizes, and configurations to suit different applications. They can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements. The choice of material depends on the chemical compatibility, temperature resistance, and corrosion resistance of the filter.
The pore size of sintered metal filters can range from a few microns to several hundred microns, depending on the required filtration level. The pore size is controlled during the manufacturing process to ensure consistent and precise filtration.
Sintered metal filters provide high filtration efficiency due to their precise pore size distribution. They can filter out particles and contaminants of a specific size, making them suitable for a wide range of applications where filtration accuracy is critical. Additionally, sintered metal filters are easy to clean and can be reused multiple times, making them a cost-effective solution in many applications.
Products Applications
Sintered metal filters are used in a wide range of industries and applications, including oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are often used to filter out impurities, contaminants, and solids from liquids and gases. The filters can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements.
Overall, sintered metal filters are versatile and reliable filtration solutions that can be customized to suit specific application requirements.
Product Introduction
Sintered porous titanium rod filter cartridges are unique because of their exceptional strength, durability, and resistance to corrosion. These filters are made by compressing and sintering titanium powder to form a solid tube with a precisely controlled pore structure. The resulting material is highly porous and provides excellent filtration efficiency and flow rate.
Sintered porous titanium rod filter cartridges are designed to have a highly controlled pore structure, which allows for precise filtration of contaminants based on their size and shape.
Parameters
Material: metal titanium powder
Outer diameter: �¤10 20 30 40 50 60 mm
Length: 10 20 30 40
Filter connector: M20 M30 222 226
Filtration accuracy: 0.5um, 1um, 3um, 5um, 10um, 20um, 50um
Working pressure: 0.1MPa 0.6MPa
Working temperature: 300
Flow rate: 0.5m3/h 200m3/h
Features
1. High efficiency: Sintered porous titanium rod filter cartridges have a high filtration efficiency, meaning they can effectively remove particles and contaminants of various sizes and shapes.
2. High flow rate: Sintered porous titanium rod filter cartridges can handle high flow rates without clogging, which is important in applications where a high filtration rate is required.
3. High dirt holding capacity: Sintered porous titanium filter tubes have a high dirt holding capacity, meaning they can hold a large number of contaminants before needing to be cleaned or replaced.
Applications in harsh environments
Sintered porous titanium filter tubes can be useful in harsh environments where other filters may fail due to extreme temperatures, pressures, or corrosive substances.
For example, in the oil and gas industry, drilling operations often produce fluids that contain abrasive particles, corrosive chemicals, and high temperatures and pressures. Sintered porous titanium filter tubes can be used to filter out these contaminants and protect downstream equipment, such as pumps and valves, from damage.
In the chemical processing industry, sintered porous titanium filter tubes can be used to filter out corrosive substances and maintain the purity of chemical products. These filters can withstand the harsh chemical environments and high temperatures and pressures that are common in chemical processing applications.
Overall, sintered porous titanium filter tubes are suitable for use in a wide range of harsh environments, where they offer excellent filtration performance and durability.
Product Introduction
A metal sintered filter screen is a type of porous material made by sintering metal wire meshs together into a solid structure. The material is typically made from stainless steel or other metals, and it features a network of interconnected pores that allow liquids or gases to pass through while trapping solids or other impurities.
Sintered metal filter screens are often used in industrial applications where high temperatures, pressure, or corrosive environments are present, as they offer excellent durability and resistance to wear and tear. The filters can be manufactured in various shapes and sizes, and their precise filtration capabilities can be tailored to meet specific application requirements.
Parameters
Brand: TOPTITECH
Origin: Baoji, China
Material: SUS304 (AISI304), SUS316 (AISI316) and SUS316L (AISI316L)
Size: 500 �? 1000ã??ã??600 �? 1200ã??ã??1000 �? 1000mmã??1200 �? 1200mm(customized)
Craft: Sintering
Features
1. High Durability: Metal sintered filter screens are highly durable and can withstand harsh environments, high temperatures, and pressure. They are resistant to wear and tear, making them ideal for long-term use in industrial applications.
2. Precise filtration: Metal sintered filter screens have a precise filtration capability, which can be tailored to meet specific application requirements. They have a high retention rate for contaminants, providing a superior level of filtration compared to other types of filters.
3. Easy to Clean: Sintered metal filters are easy to clean and maintain, which reduces downtime and maintenance costs. They can be cleaned by backwashing, ultrasonic cleaning, or other cleaning methods, depending on the type of filter and the application.
4. Reusability: Metal sintered filter screens are reusable, making them highly cost-effective in the long run. They can be cleaned, sterilized, and reused multiple times, reducing the need for frequent replacement and minimizing waste. This also makes them environmentally friendly.
Product Introduction
Porous metal explosion-proof filter element is a filter made of metal powder sintering, which has the characteristics of explosion-proof, corrosion resistance, high temperature, and high pressure. It adopts techniques such as molding and sintering to create a large number of small holes on the metal plate to form a metal mesh with a filtering function. The size of these small holes can be determined according to actual needs, making them suitable for different filtration requirements.
Product parameters
Brand: TOPTITECH
Origin: China
Size: Round: 3-500 Square: 500*800 (can be customized)
Thickness: 1.0-5.0
Accuracy: 10m, 20m, 40m
Operating temperature: 500C
Operating pressure: 0.2Mpa/
Features
1. Strong explosion-proof performance: the porous metal explosion-proof disk has a strong explosion-proof performance, which can effectively isolate the high temperature, high pressure, and fragments generated by the explosion and reduce the hazard.
2. Good corrosion resistance and anti-corrosion performance: the surface of the porous metal explosion-proof disk has been specially treated, which has good corrosion resistance and anti-corrosion performance.
3. Good air permeability: The porous metal explosion-proof disk has many holes inside, which makes it have good air permeability, and can prevent explosion caused by gas accumulation to a certain extent.
4. Good ductility: the porous metal explosion-proof disk has good ductility, and can be processed and bent according to needs.
Applications
Petrochemical industry: In the petrochemical industry, porous metal explosion-proof plates can not only be used for explosion-proof, heat insulation, shock absorption, etc. process safety, and quality.
Military industry: In the military industry, porous metal explosion-proof sheets can be used for explosion-proof, heat insulation, and shock absorption of missile silos, aircraft fuel tanks, and other equipment.
Aerospace industry: In the aerospace industry, porous metal explosion-proof plates can be used for heat insulation and shock absorption of engine nozzles, gas turbines, and other equipment.
Automation industry: In the automation industry, porous metal explosion-proof disks can be used for explosion-proof, heat insulation, and shock absorption, etc. of electrical equipment, instruments, and meters.
Pharmaceutical industry: Porous metal explosion-proof filters can be used for filtration and separation in the pharmaceutical industry to ensure the quality and safety of pharmaceuticals.
Product Introduction
The Sintered Stainless Steel Porous Metal Filter Tube is created from irregularly-shaped stainless steel powder, typically AISI 316L. The powder is compressed into a mold, then sintered at high temperatures to form a porous tube with exceptional resistance to high temperatures, corrosion, and mechanical strain.
The pore size of the filter can be determined by the choice of powder and the applied pressure during compression. The shape, size, and distribution of the powder impact the final properties of the filter.
At filtration accuracies of 70�µm or finer, particle chipping can be an issue with some filters. However, our sintered metal tube avoids this problem thanks to our advanced vacuum sintering equipment and skilled production staff.
Furthermore, each sintered metal tube undergoes rigorous testing with bubble point and air permeability tests according to ISO 4003 and ISO 4022, respectively. This ensures that our filters are of the highest quality and meet the needs of every customer.
Parameters:
Brand: TOPTITECH
Length: 50-1016mm
Diameter: 4-500mm
Wall thickness:1-5mm
Filtration accuracy: 0.22-100um
Operating temperature: 600â??
Working pressure: 3Mpa
Porosity: 35%-60%
All specifications can be customized.
Features
1. Resistant to high temperatures up to 600â?? during normal use.
2. Strong mechanical strength and good plasticity, allowing for machining.
3. Resistant to corrosion and oxidation, suitable for use in nitric acid, sulfuric acid, dilute hydrochloric acid (5%), acetic acid, liquid hydrogen, and liquid nitrogen environments.
4. Capable of being molded according to customer drawings, with an efficient molding process.
5. Provides high filtration accuracy and effective purification.
6. Uniform pore size and stable internal structure, with no particle shedding.
7. Allows for good air permeability and easy back blow cleaning, with the ability to be repeatedly regenerated online.
8. Exhibits excellent wear and impact resistance, with strong mechanical properties.
Contact Us
TEL: +8619992203758
FAX: 0917-3873009
Email:karrykang@bjygti.com
Company: TOPTITECH -- BAOJI YINGGAOCO., LTD
Website:https://www.toptitech.com/
ADD: No. 195, Gaoxin Avenue, High-tech Development Zone, Baoji City, Shaanxi, China
Product Introduction
The titanium rod filter element is made of industrial high-purity titanium powder (99.4%).
No particle falling off, no secondary pollution of the original solution, in line with food hygiene and pharmaceutical GMP requirements.
Good mechanical performance can be press-filtered or suction-filtered, and easy to operate.
Low differential pressure, small footprint, and large flow.
It can be regenerated online, is easy to clean, and has a long service life (usually several times that of membrane filter elements)
Parameters
Filtration accuracy: 0.22�¼m-100�¼m
Porosity: 28-50%
Air permeability: 0.02-20M3cm/m2h.mmH2O
Compressive strength: 0.5-1.5Mpa
Temperature resistance: 280�°C (wet state)
Connection:M20 M30 M36 M42 215 222 226 DOE and customized
Maximum working pressure difference: 0.6Mpa
All specifications can be customized.
Application
With its unique performance, titanium rod filter element can be widely used in pharmaceutical industry, water treatment industry, food industry, bioengineering, chemical industry, petrochemical industry, metallurgical industry and gas purification fields.
Typical uses include:
In the pharmaceutical industry, it is used for decarbonization filtration in the concentrated preparation of large infusions, small injections, eye drops, and oral liquids, and security filtration before terminal filtration in the diluted preparations.
Impurity removal and filtration in the production process of raw materials, decarbonization filtration and fine filtration of materials.
Security filtration of ultrafiltration, RO and EDI systems in the water treatment industry, filtration after ozone sterilization and ozone aeration.
Decarbonization filtration and precision filtration of liquid products, liquid raw materials, and pharmaceutical intermediates in the chemical industry, filtration and recovery of ultrafine fine particles and catalysts, precision filtration after resin adsorption, and impurity removal and filtration of system heat transfer oil and materials, catalysis Gas rest purification, etc.
High-temperature decarbonization and white clay filtration in the dye industry.
Product Introduction
Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life.
The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive.
Parameter
Material: stainless steel 304, 304L, 316, 316L
Length: 10-1500mm
Diameter: 10-80mm
Wall thickness: 10-50mm
Filtration accuracy: 0.2-300um
Layers: Single, 2 to 3, 5-layer & 6-layer or customized
Porosity: 35%-80%
Service temperature: -200 C to 1000 C
Features:
1.) Better mechanical properties;
2.) Good stable pore size;
3.) Easy cleaning, reusable and durable;
4.) Stable pore shapes for perfect permeability;
5.) Reliable quality, big particles filtration;
6.) Attractive surface;
7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling;
Application
1.) Oil & Gas production
2.) Water treatment;
3.) Food and beverage;
4.) Pharmacy;
5.) Chemical industry;
6.) Polymer filtration;
7.) Refine;
8.) Energy & nuclear.
Product Introduction
The Stainless steel sintered muffler is a device that uses the sound absorption and scattering effects of sintered metal materials to reduce noise. It is usually sintered by a large number of metal powders to form a porous structure with excellent sound absorption properties.
metal mufflers are widely used in machinery, fans, air compressors, gas turbines, generators, combustion chambers, smoke exhaust systems, vehicle exhaust pipes, ship cabins, and other fields. It can effectively absorb high-frequency noise, low-frequency noise, and pulsating noise, reduce noise, improve the working environment, and protect personnel health.
The Stainless steel muffler has the advantages of corrosion resistance, high temperature resistance, wear resistance, easy cleaning, etc., and can work stably for a long time. At the same time, due to the characteristics of its porous structure, the metal muffler also has a certain resistance, which can produce a certain damping effect on the flow of gas or liquid, thereby achieving the effect of flow control.
Parameter
Thread specification screw thread: M12 1.5
Outer diameter: Outside diameter OD (mm)14
Inside diameter: ID (mm)11
Overall length: OL (mm)38.5
Material: stainless steel316 + 304
Operating temperature: below 600 C
Filtration accuracy: 30-40um
Processing technology: machining + sintering process
Applications
Flow-Control Mufflers
High-Noise-Reducing Mufflers
Flame-Resistant Mufflers
Product Introduction
Stainless steel powder sintered gas filter elements generally include stainless steel powder sintered filter discs, filter plates and filter tubes. The filter piece is made of raw material stainless steel powder (generally SS304 or SS316L) after being pressed and formed, then put into the sintering furnace for high-temperature vacuum sintering. The filter tube is mainly made of stainless steel powder by cold isostatic pressing, and then sintered. made.
This type of product has the characteristics of high temperature resistance, high mechanical strength, uniform pore size distribution, good air permeability, cleanable regeneration, corrosion resistance, and is widely used in catalyst recovery, petroleum, chemical industry, medicine, food, beverage, metallurgy and other fields. Gas-liquid filtration and separation; dust removal, sterilization and oil mist removal of various gases and steam; noise reduction, flame retardant, gas buffering, etc.
Products parameters
Name: Sintered porous stainless steel filter elements for pharmaceutical filtration
Material: 304/316L
Filtration accuracy: 0.22 micron-100 micron
Porosity: 30%-40%
Applicable temperature: 600
Products size
Stainless steel powder sintered filter: �?20mm-1000mm
Stainless steel powder sintered filter tube: �?14mm-80mm, length 20mm-1500mm
Products features
1. Stable air permeability and separation efficiency;
2. Excellent mechanical strength;
3. Suitable for high temperature, high pressure and strong acid and alkali corrosive environment;
4. High temperature resistance;
5. Can be welded and machined.
Typical application
Catalyst filtration and recovery;
Filtration of high temperature gas in petrochemical industry;
Purification of high temperature flue gas in metallurgical industry;
 Recovery of dust in the tail gas of solid fluidized bed;
 Purification of dust and tail gas in thermal power generation and nuclear power generation industry;
Filtration of liquid products and liquid raw materials in the chemical industry.
Product Packaging and Shipping
Packaging: The product will be wrapped with foam for the first layer of packaging; then packed in wooden boxes to ensure that the product is not damaged during transportation;
Transportation: Small goods generally choose express transportation, and large ones choose freight methods, including EMS, DHL, UPS, FedEx, TNT and so on.
Product Introduction
Filter elements with smooth outer wall types are made from stainless steel powder filter elements through special processing, with a smooth surface and poor ability for impurities to adhere. When the impurities attached to the surface of the filter element reach a certain weight, they will naturally fall off from the outer wall of the filter element, reducing the degree of clogging and thus greatly e tending the cleaning cycle of the filter element.
Product parameters
Material: SS304 SS304L SS316 SS316L
Filtration accuracy: 0.22-100 microns
Porosity: 30%-50%
Applicable temperature: 450
Shapes: Tubes, plates, sheets, discs, rings, rods, cones and sheets, strips are currently available
Product features
1. It has high mechanical strength and can be used in high-pressure working conditions without causing deformation and damage to the filter element components and powder materials.
2. It has good thermal conductivity. Because the metal powder is made of a metal or alloy that has good thermal conductivity, the powder tube also has outstanding heat dissipation performance in high-temperature applications, which lowers the thermal stress on the filter element and lengthens its useful life.
3. It has good sealing performance. Filter element filtration is performed at a specific pressure, hence the necessary filter element needs to operate well when sealed.
Product application
1.The concentration-matching link of filtration equipment in the pharmaceutical industry, drying three-in-one filter components, gas filtration and impurity removal, and filter elements for decarbonization and filtration of security filters, etc.
2. Decarbonization filtration, fine material filtering, and impurity elimination in the manufacturing of raw materials and liquid pharmaceuticals in the chemical industry.
3. In the water treatment industry, the ultrafiltration, RO, EDI system's front security filter filters and removes impurities, after ozone sterilization, filters and ozone aeration.
Product Packaging and Shipping
Packaging: The product will be wrapped with foam for the first layer of packaging; then packed in wooden boxes to ensure that the product is not damaged during transportation;
Transportation: Small goods generally choose express transportation, and large ones choose freight methods, including EMS, DHL, UPS, FedEx, TNT and so on.
The sintered powder metal filter is made of metal powder pressed through a mold and then sintered at a high temperature. It has the advantages of high mechanical strength, high-temperature resistance, good corrosion resistance, uniform pore size distribution, good air permeability, cleanable regeneration, welding, machining, etc.
The sintered powder metal filters are widely used in gas-liquid filtration and separation in the fields of the chemical industry, medicine, beverage, food, metallurgy, petroleum, environmental protection and fermentation, dust removal, sterilization, and oil mist removal of various gases and steam; gas buffer, etc.
In compliance with international technical requirements, nickel fiber felt is manufactured from micron-level pure nickel fiber using a specific felt layering method and an ultra-high temperature vacuum sintering process.
Strong corrosion resistance, wide specific surface area, homogeneous pore size distribution, high porosity, good water permeability, good heat dissipation, stable performance, and a long service life are all characteristics of nickel fiber felt.
In the fuel cell, military, aerospace, commercial, medical, and other industries, nickel fiber felt is frequently utilized. In specifically, proton exchange membrane water electrolysis uses hydrogen fuel cell diffusion media as the gas diffusion layer (GDL).
Product parameters
Material:Nickel fiber
Size:Thickness: 0.2mm,0.4mm,0.8mm,1.0mm,etc (can be customized)
Shape:Polygon,round,ring,disc,etc. (can be customized)
Porosity :60%-80%
Features:
1.High porosity
2.High temperature resistance
3.Corrosion resistance
4.Good mechanical strength
Applications
1.Filtration: The sintered nickel felt is commonly used for filtration of gases and liquids in industries such as oil and gas, chemical processing, and pharmaceuticals.
2.Catalysis: This material can be used as a catalyst support in chemical reactions due to its high surface area and porous structure.
3.High-temperature applications: The sintered nickel felt is often used in high-temperature applications such as gas turbines, fuel cells, and aerospace.
4.Electronics: The sintered nickel felt can be used as a conductive material in electronic devices due to its high conductivity and stability.
5.Energy storage: This material can be used as an electrode material in energy storage devices such as batteries and capacitors due to its high surface area and conductivity.
Package and Shipment
1. Titanium Plate Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
Product Introduction
Stainless steel filters are a type of porous metal filter made from industrial metal powder, typically 304 or 316L. The raw material undergoes cold isostatic pressing before being sintered at high temperature and high vacuum conditions. This process results in a filter element with numerous micropores that are curved, criss-crossed, and highly precise, allowing for precise and deep-level filtration through pressurization.
Porous stainless steel filters are highly versatile and widely used in various industries due to their exceptional thermal, chemical, and corrosion resistance. These filters are fabricated by compressing and sintering stainless steel powder to create a porous structure with uniform pore size and distribution. They are widely used in gas and liquid filtration applications, providing efficient and reliable separation of contaminants from the fluid stream.
Features
Uniform pore size and distribution: Porous stainless steel filters have a uniform pore size and distribution, which allows for efficient and reliable separation of particles and contaminants from the fluid stream.
High porosity: The high porosity of porous stainless steel filters provides a large surface area for filtration, enhancing the filtration efficiency and reducing pressure drop.
High thermal stability: Porous stainless steel filters have excellent thermal stability, making them suitable for high-temperature applications.
Chemical and corrosion resistance: Stainless steel is highly resistant to chemical and corrosive environments, making porous stainless steel filters suitable for use in harsh chemical and industrial environments.
Specifications
Pore size: 0.1-100 microns
Porosity: 20%-60%
Thickness: 0.5-5.0mm
Material: Stainless steel 304, 316, or customized
Applications
Filtration
Catalysis
Gas diffusion
Fluidization
5um Porous Parts Sintered Copper Filter Disc is a type of filter made by sintering copper particles together to form a porous structure. Sintering is a process in which metal or ceramic particles are heated to a temperature below their melting point, causing them to fuse together into a solid mass.
5um Porous Parts Sintered Copper Filter Disc consists of multiple layers of copper particles that are sintered together to create a filter with a controlled pore size distribution. The pores in the filter allow fluid to pass through while trapping particles that are larger than the pore size.
5um Porous Parts Sintered Copper Filter Disc is often preferred over other types of filters due to its high porosity, durability, and resistance to corrosion and high temperatures. They can be produced with different pore sizes, thicknesses, and shapes to meet specific application requirements. Additionally, they can be easily cleaned and reused, making them a cost-effective solution for many filtration applications.
Parameter
Material: brass/copper/bronze
Filtration accuracy: 0.5um
Diameter: 30mm
Thickness: 1mm
Porosity: 67%
Working temperature:
Product Introduction
1mm Thickness Titanium Sintered Metal Porous Filter Plate is a type of filter plate made of titanium metal that has undergone a sintering process. In the sintering process, titanium particles are heated to a high temperature and pressed together to form a porous structure. This structure contains small channels or holes that allow fluids or gases to pass through while capturing solid particles or impurities.
The porous structure of the Titanium Sintered Metal Porous Filter Plate is typically created by using a powder metallurgy process. In this process, titanium particles are first compacted into a green body, which is then subjected to a high-temperature sintering process. During sintering, the particles fuse to form a solid mass with a porous structure.
Titanium is a popular choice for sintered metal filter plates due to its excellent mechanical properties, corrosion resistance, and biocompatibility. The porous structure of the Titanium Sintered Metal Porous Filter Plate can be tailored to achieve specific filtration requirements, such as pore size, pore distribution, and permeability.
Parameter
Material: GR1 titanium powder
Filtration precision:20um
Porosity: 30-40%
Operating temperature: â?¤300â??
Diameter: 100mm
Thickness: 1mm
Product Introduction
1um Porous Titanium Candle Filter Pipe Cartridge is the specialized pipe made from a type of metal called a titanium alloy. These pipes are designed to filter and purify fluids or gases in a variety of industrial applications.
Titanium alloys are metals that contain a significant amount of titanium, often combined with other metals such as aluminum, vanadium, or molybdenum, to enhance their properties. These alloys are known for their high strength-to-weight ratio, corrosion resistance, and ability to withstand high temperatures.
1um Porous Titanium Candle Filter Pipe Cartridge is typically made by shaping the alloy into a tube or pipe with a specific pattern of channels or holes. This structure allows fluids or gases to flow through the pipe while trapping impurities or particulates that are too large to pass through the pores. The pipes can be designed in various sizes, shapes, and configurations to suit specific applications.
Parameter
Brand: TOPTITECH
Material: GR1 titanium powder
Length: 40
Diameter: 30mm
Filtration accuracy: 1um
Pressure Resistance: 2.5 Mpa/cm
Breathability: 6M /h.m kPa
Product Introduction
An M20 thread interface metal filter tube is a type of filter tube made from titanium powder that has been sintered together into a porous structure. The sintering process involves heating the powder to a high temperature until the particles fuse together, creating a solid but porous material. The filter tube has a standard M20 thread interface, which means it can be easily attached to other components or equipment using a compatible M20 thread.
The porous structure of the M20 thread interface metal filter tube provides excellent filtration capabilities. The filter tube can remove impurities from liquids and gases, including particles, bacteria, and other contaminants. The size of the particles that can be filtered out depends on the pore size of the filter tube, which can be customized to suit specific applications.
Parameter
Size: 20 50mm
Pore size: 2um
Interface: M20 1.5
Porosity: 35%
Product Introduction
In bioreactor systems, achieving optimal mass transfer of gases such as oxygen or carbon dioxide can be challenging. This is particularly true for oxygen, which is poorly soluble in water and even less so in cell culture and fermentation broths. While agitation is commonly used to mix nutrients and ensure homogeneity of the cell culture or fermentation, there are limits to agitation speed due to high power consumption and potential damage to organisms resulting from excessive tip speed.
Agitation alone is insufficient for achieving adequate mass transfer. However, by incorporating a porous metal sparger, mass transfer rates can be significantly increased in this type of equipment. Optimal mass transfer rates can be accomplished by introducing gases into stirred or unstirred reactor vessels via millions of small bubbles, which expands the gas-to-liquid contact surfaces.
Parameter
Pore size: 0.2-100 microns
Dia: 5-300mm
Length: 10-1000mm
Porosity: 30-50%
Operating temperature: up to 600C
Maximum pressure: up to 10 bar
Product Introduction
20um 316L microporous stainless steel filter disc is a type of filter element used for the filtration of liquids and gases. The disc is made by molding and sintering stainless steel powder together to create a porous structure. The resulting structure has a high filtration efficiency and a narrow pore size distribution, which allows for efficient filtration of small particles and impurities.
20um 316L microporous stainless steel filter disc is a type of corrosion-resistant steel that contains molybdenum, which improves its resistance to corrosion and pitting. This makes it a good choice for applications where the filter element will be exposed to corrosive fluids or environments.
Parameters
Brand: TOPTITECH
Material: 316L stainless steel
Max pressure: 5MPa
Max temperature: 600 degree
Types:disc
Diameter Size: 30 mm
Height Size: 2mm
Pore Size: stainless steel 20um
Three important aspects of the filter
Pore size: The pore size of the filter disc can be customized according to the specific application requirements. The pore size typically ranges from a few microns to several hundred microns.
Filtration efficiency: The sintered porous stainless steel filter disc can achieve high filtration efficiency due to its uniform pore structure. It can effectively remove particles and impurities from liquids and gases, including bacteria, viruses, and other contaminants.
Durability: The filter disc is made of durable stainless steel, which makes it highly resistant to corrosion and wear. It can withstand high temperatures, pressures, and aggressive chemicals without degrading over time.
Application
A. Solid gas separation
J. Cooling
B. Muffler, silencer
K. Diffuse, evenly spread, or uniform gas, oil, or heat
C. Air purification
L. Breathable protection
D. Filtering oil
M. Pharmaceutical, medicine
E. Dedusting, Isolation dust, dust proof
N. Chemical
F. Gas-oil dissociation
O. Chemical fiber
G. Gas liquid separation
P. Filtration for high temperature environment
H. Moisture proof
Q. High pressure reverse wash filtering
I. Heat insulation
R. Acid and alkali corrosion environment filtering
Package and Shipment
1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the customer�´s designated place without damage.
50um Multiple Layers Mesh Cylinder Filter Element is a type of filter element that is made of sintered wire mesh laminated panel. It is designed to remove impurities and debris from fluids or gases that pass through it. The filter element is comparatively simple in processing compared with pleated filter elements and is typically constructed in the form of pipes or cylinders.
Sintered wire mesh laminated panel is a material that is made by bonding multiple layers of woven wire mesh together using a sintering process. This process creates a porous material that has a high degree of mechanical strength and can withstand high temperatures and pressures.
50um Multiple Layers Mesh Cylinder Filter Element made of sintered wire mesh laminated panel is commonly used in applications where high mechanical strength, durability, and resistance to high temperatures and pressures are required. They are often used in industries such as chemical processing, pharmaceuticals, and food and beverage manufacturing.
Parameters
Brand: TOPTITECH
Material: SS 316L
Layers: 5 layers
Diameter: 20mm
Length: 40mm
Pore size: 50um
Wall thickness: 12mm
Features
1.The scientific framework makes it impossible for filter media to migrate.
The Mesh Cylinder Filter has a scientific structure that prevents the filter media from migrating. This means that the filter media, such as sintered wire mesh laminate, remains in place and does not move or shift during the filtration process. This ensures that the filter media effectively captures and removes impurities from the fluid or gas that passes through the filter.
2. With a great wide range of operating temperature, it can work safely and permanently under the temperature of -270-400 �°C.
The Mesh Cylinder Filter has a wide range of operating temperatures, which allows it to work safely and permanently in extreme temperatures ranging from -270�°C to 400�°C. This makes it suitable for use in a variety of industries, including aerospace, chemical processing, and automotive, where high-temperature environments are common.
3. As the stable performance of stainless steel material, it won't separate any deleterious substance both in high and low temperature.
The Mesh Cylinder Filter is made of stainless steel material, which has a stable performance and does not separate any deleterious substances, even in high or low-temperature environments. This ensures that the filtered fluid or gas remains free of any harmful substances that could compromise the safety or quality of the end product.
4. Due to its strong resistance to corrosion, it won't be harmed by either acidic or alkaline conditions.
The Mesh Cylinder Filter has a high capability against corrosion, which means that it is not easily damaged by exposure to acidic or alkaline environments. This makes it suitable for use in industries such as chemical processing, where corrosive substances are commonly used.
Sintered porous candle filter with M30 interface is created by compacting metal powder and subjecting it to high temperature sintering, resulting in a rigid and durable shape that possesses excellent air permeability and separation properties.
The characteristics of the filter, including its pore size, distribution, strength, and air permeability, are influenced by the fineness of the powder particles, as well as the compacting and sintering procedures employed.
sintered porous candle filter with M30 interface, which features a sintered porous structure, is capable of achieving a filtration rating of 0.25 50 um, making it suitable for a wide range of filtration applications.
Parameters
Material: Titanium
Max. operating temperature:300 C
Porosity:30% 35%
Pore size:10um
Size: 30 100mm
Compressive strength:3 MPa
Max. differential pressure:0.6 MPa
Features
1.The sintered porous candle filter exhibits exceptional separation capabilities while maintaining a low pressure drop, owing to its efficient air permeability.
2.With a high filtration rating, the sintered porous candle filter effectively removes suspended solids and particles, resulting in excellent purification performance.
3.The sintered porous candle filter has excellent mechanical strength, providing exceptional rigidity and plasticity for a wide range of filtration applications.
4.The sintered porous candle filter is highly resistant to corrosion, high temperatures, and high pressures, ensuring long-term durability in even the most demanding filtration scenarios.
Applications
Water Treatment: removing impurities and particles from water, making them suitable for water treatment applications in industries such as pharmaceuticals, food and beverage, and municipal water treatment.
Chemical Industry: used in the chemical industry to filter chemicals and solvents, remove impurities, and ensure product purity.
Oil and Gas Industry: used in the oil and gas industry to filter fluids such as crude oil, natural gas, and other hydrocarbons. They are also used to remove impurities from drilling muds and other fluids used in drilling operations.
TOPTITECH offers high-quality stainless steel filter tubes made with metal powder such as 316L or 304 stainless steel. The sintered porous metal tube is produced through uniaxial compaction of powder in a rigid tool with the negative shape of the part and then sintered.
Our sintered metal tubes can be customized to meet various applications and specifications. The tubes can be designed with different inner and outer diameters, heights, and apertures. Additionally, they can be designed for welding with stainless steel housings, making it easy to customize the diameter, aperture, thickness, alloys, and media grades.
Parameters
Material: Stainless steel
Tube diameter: 0.5-500mm
Wall thickness: 0.3-30mm
Length: Customized
Filtration rating: 0.5-100 microns
Features
High durability: Stainless steel filter tubes are highly resistant to corrosion and can withstand harsh operating conditions.
Efficient filtration: The porous structure of stainless steel filter tubes allows for efficient filtration and separation of different materials, leading to high-quality and consistent results.
High temperature resistance: Stainless steel filter tubes can withstand high temperatures, making them suitable for use in high-temperature applications.
Easy to clean: Stainless steel filter tubes are easy to clean and maintain, allowing for long-term use and cost savings.
Applications
Water treatment: Stainless steel filter tubes are used in various water treatment applications, such as filtration, purification, and desalination. The tubes can effectively remove impurities and contaminants from water, leading to clean and safe drinking water.
Oil and gas industry: Stainless steel filter tubes are used in the oil and gas industry for filtration and separation of oil, gas, and other fluids. The tubes can effectively remove impurities and contaminants from fluids, leading to improved performance and efficiency of equipment.
Chemical industry: Stainless steel filter tubes are used in the chemical industry for filtration and separation of different chemicals and compounds. The tubes can effectively remove impurities and contaminants from chemical products, leading to high-quality and consistent results.
Food and beverage industry: Stainless steel filter tubes are used in the food and beverage industry for filtration and separation of different products, such as juices, wines, and beers. The tubes can effectively remove impurities and contaminants from food and beverage products, leading to improved quality and taste.
Pharmaceutical industry: Stainless steel filter tubes are used in the pharmaceutical industry for filtration and separation of different drugs and compounds. The tubes can effectively remove impurities and contaminants from pharmaceutical products, leading to high-quality and safe products.
30 Titanium Porous Filter Element With M36 Interface is a type of filter made from titanium metal that has a porous structure The porosity in the filter is created by sintering titanium powder particles together under high temperature and pressure resulting in a threedimensional porous structure that allows fluids or gases to pass through while trapping particles or contaminants
Due to their unique properties 30 Titanium Porous Filter Element With M36 Interface offers several advantages over other types of filters They have high mechanical strength excellent thermal stability and can withstand high pressure and temperature They are also resistant to corrosion and have a long lifespan making them a costeffective solution for filtering applications that require durability and reliability
Parameter
Brand TOPTITECH
Material titanium powder
Length 30
Diameter 60mm
Pore size 55um
Filtration efficiency 99
Features
1 High porosity Porous titanium filter elements have a high porosity due to the sintered titanium powder particles used in their manufacturing This porosity allows for high flow rates of fluids or gases through the filter making them ideal for applications where a high rate of filtration is required
2 Corrosion resistance Titanium is a highly corrosionresistant material and porous titanium filter elements are no exception They can withstand exposure to a wide range of chemicals making them ideal for use in harsh chemical environments
3 High strength Porous titanium filter elements have high mechanical strength allowing them to withstand highpressure and hightemperature conditions without deformation or damage
4 Long lifespan The durability and resistance to corrosion of porous titanium filter elements contribute to a long lifespan reducing the need for frequent replacements and maintenance
5 Customizable pore size By changing the sintering conditions the filters pore size can be modified during the manufacturing process This enables the development of filters with certain pore diameters to satisfy the requirements of various filtration applications
6 Biocompatibility Titanium is a biocompatible material meaning it is nontoxic and can be used in medical and biological applications Porous titanium filter elements are often used in the pharmaceutical and biotech industries due to their biocompatibility and resistance to corrosion
7 Easy to clean Porous titanium filter elements are easy to clean and maintain making them a costeffective filtration solution for many industrial applications
316L Five-layer sintered mesh filter disc is a highly durable and efficient filtration material that is created by bonding together five layers of wire mesh  with varying openings and diameters through a process called sintering. This process involves bonding the contact points of the� wire meshes� together in a vacuum, resulting in a seamless, porous material with� enhanced mechanical strength, high permeability, and superior structural integrity.
The sintering procedure boosts the mechanical strength of the coarser support layers while maintaining the filtration rating of the finest mesh layer. Additionally, heat and pressure are used to create molecular diffusion welds at every intersection of the wire mesh, further improving the temperature and pressure resistance of the sintered mesh. 316L Five-layer sintered mesh filter disc is widely used in gas distribution,� polyester filtration, water treatment, and other applications where reliable and high-quality filtration is required.
Parameters
Material:� Stainless steel 316 L
Filtration accuracy:� 50 microns
Heat resistance:� 600 �°C
Size: Diameter95mm*Thickness6.0mm
Features
Exceptional Mechanical Strength and Stability: The sintering process creates a seamless, integrated material that offers unparalleled mechanical strength and stability, making it highly resistant to wear and tear.
High Permeability: The porous nature of the sintered wire mesh filter allows for maximum flow rates, making it ideal for applications where high levels of permeability are required.
Corrosion Resistance: Stainless steel is inherently resistant to corrosion, making it an excellent choice for applications where exposure to harsh environments is a concern.
Versatile Fabrication: Stainless steel sintered wire mesh filters can be easily fabricated into a variety of shapes and sizes, allowing for customization and versatility in a range of applications.
Applications
The versatile and efficient stainless steel sintered wire mesh filter finds use in a wide range of applications. It is commonly employed in the filtration of a variety of substances including polymers, food, water, cosmetics, pharmaceuticals, and chemicals. Additionally, it is utilized in the fluidization of bulk materials in conveyors, driers, coolers, and� storage silos, as well as in hydraulic fuel filtration. Its ability to withstand harsh environments and maintain reliable filtration performance makes it a popular choice across industries.
A 1um porous metal instrument filter with flange interface� is a type of tube that is made by sintering titanium particles together to create a porous structure. The porous nature of the tube allows for fluids or gases to flow through it while the� titanium material� provides strength and durability.
1um porous metal instrument filters with flange interface are commonly used in a variety of applications, such as filtration systems, gas diffusion layers in fuel cells, and medical implants. The porous structure of the tube allows for efficient filtration or diffusion of gases while the flange interface allows for easy integration into larger systems.
Parameters
Material: titanium powder
Size: �?145*380mm
Pore size: 1um
Technical: sintering
Application: liquid and gas filtration
Interface: flange
Features
Uniform porosity
The porous nature of the sintered titanium tube allows for controlled fluid or gas flow through the material. This porosity can be adjusted to meet specific needs by varying factors such as the size of the titanium particles, the sintering temperature, and the amount of pressure applied during the sintering process.
High strength
Despite its porosity, sintered titanium is a strong and durable material. The tube can withstand high pressures and can resist corrosion, making it well-suited for use in harsh environments.
Customizable
The size, shape, and porosity of sintered titanium tubes with flange interfaces can be customized to meet specific application requirements. This makes them highly versatile and adaptable to a range of situations.
Easy integration
The flange interface at the end of the tube allows for easy integration into larger systems. The bolts or screws used to secure the tube to other components can be tightened to create a tight seal, which is important for applications such as filtration where leaks can compromise performance.
Flange types
Types of Flanges
Welded neck flange
Slip on flange
Screwed flange
Lap joint flange
Blind flange
Spectacle blind flange
Applications
Water treatment: Porous sintered titanium tubes with flange interfaces are used to remove impurities from drinking water, wastewater, and industrial process water.
Air filtration: Porous sintered titanium tubes with flange interfaces are used to remove particles and contaminants from air, such as in HVAC systems and industrial air filtration systems.
Food and beverage processing: Porous sintered titanium tubes with flange interfaces are used to remove impurities and contaminants from food and beverage products, such as in dairy processing and beer brewing.
Chemical processing: Porous sintered titanium tubes with flange interfaces are used to remove impurities and contaminants from chemicals and solvents, such as in pharmaceutical manufacturing and chemical processing.
Parameters
Name: 1 Micron Sintered Metal Porous Filter Tube
Material: Titanium powder
Filter Rating:0.5um-50um
Porosity:30-45%
Penetrability:3-800M M hKPa
Working pressure:2.0MPa
Operating temperature:300
Properties
1. Pore stability, uniformity of diameter, and good separation effectiveness.
2. High permeability, low filtration resistance, and high porosity.
3. Excellent chemical stability, resistance to corrosion from acids and alkalis, and resistance to oxidation
4. Morphological stability,
5. Strong mechanical characteristics,
6. Has potent antimicrobial properties and is inert to bacteria.
7. Online regeneration, simple cleanup, and extended service life.
8. Excellent biocompatibility;
9. Outstanding electromagnetic shielding capabilities.
10. Good shock absorption and dampening.
Titanium powder sintered filter disc is made of industrial pure titanium powder (purity 99.6%) as raw material, which is formed by rolling the powder and then sintering at high temperature and high vacuum. There is no need to add any binder during rolling. Because the raw material is high-quality titanium powder, the titanium powder sintered filter has a uniform structure, a porosity between 30% and 40%, a filtration accuracy of 0.22 microns to 100 microns, and high separation and purification efficiency. High temperature resistance, acid and alkali corrosion resistance.
The sintered products are laser cut or lathe cut according to the size and style required by customers. The main shapes are: round, square, hexagonal and special-shaped pieces.
Product parameters
Product name: Customized porous titanium powder sintered filter disc for beverage filtration
Filtration accuracy: 10 microns
Porosity: 35%
Size: 40mm 40mm (customized)
Applicable temperature: 300
Features
1. Porosity, good air permeability;
2. Depth filter;
3. Easy to clean and backwash, long service life;
4. Narrow pore size distribution;
5. High separation efficiency and good filtration performance;
6. Corrosion resistance.
The main usage
Mainly used for liquid-solid separation of beverages, reverse osmosis pre-filtration
Product Introduction
Titanium sintered fiber felt is a new type of porous and breathable material. It is made of titanium wire drawn into a fiber shape, processed by special weaving process, pressurized and then sintered in high temperature vacuum. It has the characteristics of controllable fiber diameter and porosity. Because of its unique three-dimensional network fiber skeleton and fully connected pore structure, it is widely used in filtration and separation, sound absorption and noise reduction, electromagnetic shielding and other fields.
Product parameters
Product name: Titanium sintered fiber felt for petrochemical waste liquid filtration
Raw material: GR1 titanium fiber
Size: customized (0.2mm\0.4mm\0.6mm\0.8mm)
Shape: custom (polygon, round, ring, disc, etc.)
Porosity: 60%-80%
Features
1. Anti-corrosion;
2. High specific strength;
3. High temperature resistance;
4. Large porosity;
5. Large surface area, strong dirt holding capacity;
6. Washable and reusable.
The main purpose
Filtration of various high temperature and corrosive liquids in the field of petrochemical power plants
Production Process
The titanium wire is drawn to a micron-scale diameter, and the titanium wire is stacked according to a special laying method, then pressurized, and then placed in a high-temperature vacuum environment for sintering, so that the nodes between the fibers are fused, Finally, a three-dimensional three-dimensional network structure is formed.
Product Introduction
Stainless steel powder sinter filter element is a kind of filter material, which is made of stainless steel powder sintered at high temperature. The filter element has high permeability, can effectively filter tiny particles and impurities, has high corrosion resistance and durability, and is suitable for liquid and gas filtration in various chemical, food, pharmaceutical, electronic and other industries.
Product parameters
Diameter: 50mm-1200mm
Length: 100mm-2000mm
Filtration accuracy: 1m-100m
Filtration area: 0.1-1000
Maximum working temperature: 600 C
Resistance coefficient:
Product Introduction
Sintered wire cloth laminate is a product made by laminating and sintering one or more pieces of wire mesh (the steel wires of the wire mesh are welded together). It is a kind of metal filter product that can well balance strength, pore diameter, and pressure. It is usually rated according to the particle size it will retain, either on an absolute micron scale or a nominal micron scale, expressed in microns.
wire cloth laminates are permanently bonded under precise diffusion bonding (sintering) conditions, resulting in strong monolithic materials used in a variety of engineering applications ranging from industrial filtration to aerospace transpiration cooling.
Product parameters
Materials: 304, 304L, 316, 316L (also Inconel 600 and 625, Monel and Hastalloy upon request)
Weaving method: Plain weave, Twill weave, Dutch weave
Uses: Used for filter accessories in chemical industry, medicine, petroleum, communication, scientific research units, etc.
Filtration accuracy (m): 2, 5, 10, 20, 40, 75, 100, 150, 200
Standard five-layer thickness: 1.7mm
Features
1. Wide operating temperature range
It can work safely and permanently in the temperature range of -270-600 C.
2. Stable material performance
Due to the stable performance of the stainless steel material, no harmful substances will be separated no matter at high temperature or low temperature.
3. Strong corrosion resistance
It has high corrosion resistance and will not be damaged under acid and alkaline conditions.
4. It has a lengthy lifespan and can be used repeatedly.
It can be easily cleaned, providing a longer service life.
Applications
Pre-filter
Collects large foreign objects to protect and extend main filter life
Surface filtration
Sintered metal filters are used for internal filtration (depth filtration) and sintered wire mesh for surface filtration.
Silencer
The silencer made of sintered wire mesh has a small pressure loss, and the sound does not propagate in a straight line, but needs to go through a complicated flow path, so the noise reduction effect can be expected.
Explosion-proof filter
The explosion-proof filter using sintered metal mesh, the flame arrester has a fire extinguishing effect through fine holes, transmits internal pressure through the continuous pores of the sintered metal filter, and has excellent strength due to the bonding between metal materials.
Product Introduction
Metal powder serves as the only raw material for the sintered metal powder filter; no binders are used. It is generated by cold isostatic pressing and then sinters at high temperatures. By adjusting the process parameters and metal powder particle size, the pore size and distribution of the component can be changed. Utilize the pore structure, material composition, compressive strength, and other characteristics of different filter materials to develop filter products suitable for users.
When the filter cake on the surface of the sintered metal powder filter element reaches a certain thickness, due to its high-strength performance characteristics, by backwashing or backflushing the filter element under a specific reverse pressure, the filter element can be cleaned and reused.
Product parameters
Material: stainless steel powder, brass powder, titanium powder
Diameter:
Length: 5 inches (125mm) 10 inches (250mm) 12 inches (300mm) 20 inches (500mm) 30 inches (750mm) 40 inches (1000mm)
Interface form: M20 M30 222 226
Filtration accuracy: 0.45 micron 1 micron 3 microns 5 microns 10 microns 20 microns 30 microns 50 microns 80 microns 100 microns
Product Introduction
Stainless steel pleated filters cartridge is a type offilter elementthat is made from stainless steel and designed with a pleated structure. The pleats increase the surface area of the filter, which provides more capacity for capturing contaminants.
Stainless steel pleated filter cartridge is known for their high strength, durability, and resistance to heat and corrosion. They are commonly used in industrial applications where high-performance filters are required for filtering fluids and gases.
parameters
Material:stainless steel304, 304L, 304HC, 316, 316L, 321, 430 or as per you request.
Filter rating 1-300 microns
Flow rate: 80-200l/min
Working pressure:1.5 bar-250 bar
Working medium:The common polymer industrial, included rubber, plastic, liquid emulsion,etc.
Working temperature: 600
Features
1. High Strength Against High Differential Pressures
2. Large Surface and Filtration Area
3. Washable and Reusable
4. Excellent Heat and Corrosion Resistance
Product Introduction
The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperatures. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break.
Multi-layer metal sintered mesh filter elements are widely used in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation) in machinery ships, petroleum, chemical industry, power plants, fuel, pharmaceuticals, food and other industries, such as oil sand separation in oil fields ; high temperature gas dust removal; beverage filtration; oil filtration and water treatment, etc.
Product parameters
Material: stainless steel 304 or 316L;
Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable);
Filtration accuracy: 2um-300um;
Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer.
Sintered titanium filters are manufactured using 99.6+ % pure titanium powders. Depending on the desired filter morphology, the powders are compressed through isostatic pressing, uniaxial pressing, or roll-compacting. The resulting green body is then subjected to sintering in a furnace to produce the final sintered filter.
The titanium rod filter element utilizes corrosion-resistant titanium rods, making it highly resistant to high temperatures and impacts. It is non-toxic, does not shed particles or adsorb liquid components, and offers a long service life (typically 4-5 years). The titanium rod filter element is easy to clean and renewable. It employs deep filtration, forming a dense filter layer with gaps on the surface of the titanium rod, effectively filtering particles. Additionally, particles smaller than the pore size of the titanium rod can be tightly captured on the channel walls, enhancing the filtration accuracy. The titanium rod filter shell is constructed from high-quality 316L or 304 stainless steel, featuring a mirror-polished interior and exterior.
Specifications:
Diameter: �¤60mm
Length: 1000mm
Filtering accuracy: 100�¼m
Interface type: M30 interface (can be made as required)
Technic: Sintering
Filtration Principle
When the filter medium enters the filter cartridge through the liquid inlet, impurities are initially trapped by the surface of the titanium rod, forming a dense filter layer. This filter cake layer contributes to the filtration process. Simultaneously, particles smaller than the diameter of the titanium rod's pores enter the micropores on the rod walls. The intricate and circuitous nature of these curved and slender pores, combined with fluid flow-induced extrusion and collision, facilitates effective particle capture. This deep filtration occurs within the titanium rod, as impurities are intercepted on its outer surface and inner wall. The filtered material exits through the outlet. As impurities accumulate within the filter cartridge, the pressure increases. Regeneration of the filter titanium rod is required once the pressure reaches 0.3MPa.
Features of Titanium Filter Cartridge:
Compacted pre-graded Titanium powder:
Sintered metal filters are constructed using precisely graded titanium powder. This powder undergoes compaction and sintering, a high-heat process that bonds the particles without melting them. The result is a robust, porous metal structure with exceptional strength and filtration performance.
Welded end-caps prevent filtrate bypass:
Titanium filters feature integrally welded end-caps, eliminating the risk of filtrate bypass. This ensures that all fluid passes through the filter media, maximizing filtration efficiency and preventing contamination of the filtrate. This leak-proof design is essential for maintaining process integrity and achieving reliable results.
Sintered stainless steel fiber felt is a filtration medium made from extremely fine stainless steel fibers, which are micron-sized in diameter. The manufacturing process involves non-woven fabrication, lamination, and high-temperature sintering. This results in a finished felt with a gradient of different pore size layers, allowing for precise control of filtration accuracy and enhanced pollution absorption. The three-dimensional network structure, porous nature, high porosity, large surface area, and uniform pore size distribution of the sintered fiber felt enable continuous filtration performance.
The sintered stainless steel fiber felt overcomes the drawbacks of metal mesh clogging and the fragility of powder filter products. It compensates for the limitations of fragile structures and low flow rates, which are common in filter paper and filter cloth materials. Moreover, it exhibits excellent heat resistance, compression resistance, corrosion resistance, and high filtration precision, making it an ideal choice for demanding applications.
Specifications:
- Material: Stainless steel fiber
- Filtration rating: 99%
- Filtration precision: 5-60 microns
- Dimensions: 300x300mm
- Thickness: 0.4mm, 0.8mm, 1.0mm
- Porosity: 70% - 80%
Features:
1. Low-pressure drop: The high porosity of our sintered metal fiber filtration media ensures minimal pressure drop, resulting in energy cost savings even at high filtration rates.
2. Easy to clean: The open structure of the stainless steel fiber porous media allows for easy backflushing or backpulsing, minimizing downtime and optimizing process efficiency.
3. High strength: The sintering process creates strong fiber bonding, ensuring a durable filtration medium capable of withstanding thermal shock, high pressure, and frequent backflushing when paired with appropriate core materials.
4. Heat and corrosion resistance: Our stainless steel fiber filter medium can withstand high temperatures (up to 1000°C, depending on the alloy) and corrosive environments.
Product Introduction
Titanium metal powder sintered porous fluidized plate is formed by high temperature forming and sintering of metal or alloy powder and has a rigid structure.
There are a lot of connected or partially connected pores in the substance. Powder particles that are both regular and irregular make up the pore structure. The size and distribution of the pores are related to the size of the particles. The porosity can be adjusted according to the combination of powder particle size and preparation process to meet the actual needs of customers.
Advantages: Good permeability, controllable pore size and porosity, stable shape, high filtration accuracy, wear resistance, good mechanical properties, good thermal conductivity, good heat resistance, heat dissipation, backwashing, and repeated use.
Titanium sintered porous materials are allowed to be used in the following environments: nitric acid of various concentrations (fuming nitric acid is prohibited), chlorine water, seawater, the aqueous solution of sodium hydroxide, carbonate, and chloride salt.
Properties of Porous Titanium Materials
High-temperature resistance, normal use 300 .
Excellent plasticity, high mechanical strength, and machinability.
Corrosion resistance, and anti-oxidation, can be used in nitric acid, liquid hydrogen, and liquid nitrogen environment.
Good molding process, one-time molding processing can be carried out according to customer drawings.
High filtration precision, good purification effect.
No particles fall off, the interior structure is steady, and the pores are uniform.
Good air permeability is easy to blowback and clean and can be regenerated online for repeated use.
Wear-resistant and impact-resistant, good mechanical properties
Production steps: powder sieving molding vacuum sintering
Product Introduction
The stainless steel filter is a type of metal porous filter element made from industrial metal powder, typically 304 or 316L. The raw material is formed through cold isostatic pressing and sintered under high temperature and vacuum conditions. The resulting filter element contains countless micropores that are curved, crisscrossed, and highly precise, allowing for deep-level precision filtration through pressurization.
The stainless steel filter is a highly advanced type of metal porous filter element that is widely used across many industries, including petrochemical, coal chemical, pharmaceutical, water treatment, food, metallurgical, and gas purification industries.
Product parameters
Outer diameter: 20~100mm
Length: 100 1500mm (more than 1500mm can be welded)
Filtration accuracy: 0.5um 50um
Porosity: 35-45%
Features
Here are four key features of the stainless steel filter:
1. Precise and uniform porosity
2. Excellent mechanical properties
3. High-temperature resistance
4. Easy to regenerate
Application
With its unique porous technology, stainless steel filters are widely used across a range of industries, including the petrochemical, coal chemical, pharmaceutical, water treatment, food, metallurgical, and gas purification fields. The filter is a new type of filtration and separation technology material that can be used for various applications, such as terminal filtration of petroleum products, fly ash filtration in the coal chemical industry, impurity removal and filtration of raw materials in the pharmaceutical and chemical industry, water purification, and filtration after ozone sterilization in the water treatment industry, and clarification and filtration of milk, beverages, beer, mineral water, and vegetable oil in the food industry.
Product Introduction
Nickel foam plate is a type of porous material made from nickel metal. It consists of a three-dimensional network of interconnected nickel fibers or filaments that form a highly porous structure. The foam-like structure of nickel foam plate provides a large surface area, high porosity, and good electrical conductivity, making it useful for various applications in fields such as energy storage, catalysis, filtration, and aerospace.
Nickel foam plates can be produced through various methods such as electroplating, chemical vapor deposition, and powder metallurgy. The thickness, porosity, and pore size of the foam can be tailored to suit specific applications. In energy storage, for example, nickel foam plates are used as electrode materials in batteries and supercapacitors, where their high surface area and porosity allow for efficient charge and discharge cycles. Infiltration, nickel foam plates can be used as a porous filter medium for liquid or gas filtration.
Product parameter
Material: Nickel
Aperture: 0.3mm-7mm(can customized)
Porosity: 63%-90%
The Max Sound Absorption Coefficient: 0.8
Bulk Density: 0.27-1.08 g/cm3
Size: Customized
Feature
1. Quality and light: maximum surface area, specific gravity 0.2 to 0.3, 1/10 of water, and wood, aluminum, and iron.
2. The porous construction has an extensive frequency range of sound absorption.
3. Electronic wave shield: It is protected by a 90 dB or so thick electronic wave that is rather thin.
4. Processing performance: It is easily adhered, decreased, and bent.
5. High temperature fire resistance: The stable form burns at a high temperature but is difficult to burn.
6. The ability to filter: The uniform three-dimensional network structure produces a filtering effect and permits extremely robust gas and fluid flow stability.
Products Description
High-porosity metal nickel fiber felt is a patented product, which is a three-dimensional nickel felt made of metal nickel fiber developed in chemical and metallurgical processes. The purity of nickel fiber felt is 99.5%. It is a new material with light weight, good flexibility, adjustable porosity, and felt thickness.
Metallic nickel felt is made of micron-sized pure nickel fiber in accordance with international technical standards, through a special felting process and ultra-high temperature vacuum sintering process. Compared with nickel mesh or nickel powder sintered plate, nickel fiber felt has a good three-dimensional network porous structure, high porosity, large specific surface area, uniform pore size distribution, strong corrosion resistance, good water permeability, good heat dissipation, and current density high, low voltage, stable performance, long life, and other advantages.
Widely used in fuel cells, military industry, aerospace, civil, medical, and other industries. Especially hydrogen fuel cell diffusion media: anode diffusion layer (GDL) for proton exchange membrane (PEM) water electrolysis.
Products parameters
Brand: TOPTITECH
Size: Customized on request
Thickness: 0.2mm-2mm common thickness (0.25, 0.4, 0.5,0.6, 0.8, 1.0mm)
Porosity: 60-70% (can be customized upon request)
Shape(can be customized)ï¼? polygon, round, ring, disc, etc.
Color: light gray
Product Features
1. Good electrical conductivity
2. High mechanical strength
3. Good chemical stability
4. Strong corrosion resistance
5. Large specific surface area
The fibers in the sintered fiber mat are overlapped with each other, and each fiber is welded with several fibers. The overlapping points are in a slightly fused state, and the entire fiber mat forms a complete conductive network with excellent electrical properties. And it also has a large specific surface area, which is mainly determined by the characteristics of the preparation process of the nickel fiber felt. The drawn fiber itself has a large surface area, and the fiber is laid into a net to form a network structure that is evenly overlapped with each other.
Manufacturing flow
Nickel wire Cluster drawing Nickel fiber Fiber shear Air-laid Sintering Nickel fiber felt
Application fields
Filter material
Battery electrode material
Heat exchange and adsorption materials
Stainless steel hydrogen dissolving rods are a specialized material commonly used in various industries for the dissolution of hydrogen gas in liquids. The rods are made from high-quality stainless steel and designed to efficiently dissolve hydrogen gas into liquids, such as water, to produce high-purity hydrogen gas for use in a range of applications.
TOPTITECh stainless steel diffusion stone is made of food-grade stainless steel material and can be used in many kinds of hydrogen water machines. Sintered integration does not fall off, and is anti-corrosion, heat-resistant, and anti-pressure. Compared with PE, stainless steel material is more durable and steady, with uniform porosity and high filtration. They can be utilized for high concentration hydrogen generators, portable home hydrogen absorption accessories, hydrogen machines, and other things.
Parameters
Material: Stainless steel
Dimensions: 12*180mm
Pore size: 20 microns
Porosity: 30-50%
Features
High durability: Stainless steel hydrogen dissolving rods are highly durable and can withstand harsh operating conditions.
Efficient hydrogen dissolution: The unique design of stainless steel hydrogen dissolving rods allows for the efficient dissolution of hydrogen gas into liquids, producing high-purity hydrogen gas for use in a range of applications.
Corrosion resistance: Stainless steel is highly resistant to corrosion, which is important when working with hydrogen, as it is a highly reactive gas that can corrode many materials. This makes stainless steel a suitable material for use in hydrogen dissolution, as it can withstand harsh operating conditions and prevent corrosion.
Easy to use: Stainless steel hydrogen dissolving rods are easy to use and require little maintenance, making them a cost-effective and reliable solution for hydrogen gas production.
Stainless steel powder sintered filter tube is a high-efficiency filter, which is made of stainless steel powder through pressing, sintering and other processes.
Whether it is food, medicine, chemicals or oil and gas, stainless steel powder sintered filter tubes can provide reliable filtration solutions to ensure product quality and safety.
Parameters
Material: 316L
Diameter: 60mm
Length: 1500mm
Pore size: 20 micron
Technique: sintering
Features
High filtration precision: Stainless steel powder sintered filter tube has fine filter pore size, which can achieve high-precision filtration effect. Its pore size can be customized according to needs, usually at the micron level, and can effectively filter out tiny impurities such as particles, suspended solids and microorganisms.
Strong corrosion resistance: Because it is made of stainless steel material, the stainless steel powder sintered filter tube has excellent corrosion resistance. It can withstand harsh environments such as acids, alkalis, high temperatures and corrosive gases, and is not prone to rust and damage, ensuring long-term and stable filtration effects.
High strength and pressure resistance: The stainless steel powder sintered filter tube adopts a special manufacturing process and has high strength and pressure resistance. It can withstand high working pressure and is not easily deformed or broken, ensuring reliable operation in high-pressure environments.
Easy to clean and maintain: Stainless steel powder sintered filter tube has a smooth surface and good self-cleaning performance, making it easy to clean and maintain. Through simple flushing or backflushing, impurities on the filter surface can be removed, the filter's working efficiency can be restored, and maintenance costs and downtime can be reduced.
Application
Food and Beverage Industry: Stainless steel powder sintered filter tubes are widely used in the food and beverage industry. It can be used to filter juice, wine, drinking water and other liquids to remove suspended solids, microorganisms and odor substances to ensure the clarity and purity of the product.
Pharmaceutical and biopharmaceutical industry: In the pharmaceutical and biopharmaceutical fields, stainless steel powder sintered filter tubes are used for filtration and purification of medicinal liquids. It can effectively remove microorganisms, bacteria and tiny particles to ensure the purity and safety of medicines.
1mm Thickness Single-layer Stainless Steel Filter Mesh Disc is a high-quality filtration solution designed to meet your specific needs. With its precise construction and superior materials, this filter disc offers exceptional performance and durability. The 1mm thickness ensures optimal filtration efficiency while maintaining a sturdy structure. Whether you require fine particle filtration or need to remove contaminants from liquids or gases, our stainless steel filter mesh disc is the ideal choice. It provides reliable and consistent filtration, ensuring your processes run smoothly and efficiently.
Crafted from premium-grade stainless steel, 1mm Thickness Single-layer Stainless Steel Filter Mesh Disc offers excellent resistance to corrosion, high temperatures, and chemical exposure. The single-layer design provides a uniform filtration surface, allowing for efficient particle capture and easy cleaning. The precise mesh openings ensure accurate particle retention, making it suitable for a wide range of applications, including pharmaceutical, food and beverage, oil and gas, and industrial processes. The disc's robust construction and long lifespan make it a cost-effective solution, reducing maintenance and replacement frequency.
Parameter
Material: stainless steel 316L
Diameter: 28mm
Thickness: 1mm
Filtration accuracy: 10 um
Layer: single layer (7-12 layers can be customized)
Product Introduction
A titanium anode is a type of electrode used in electrochemical devices such as fuel cells, electroplating, and water treatment systems. It is made of titanium, a metal that is known for its high strength, corrosion resistance, and ability to withstand harsh environments. Titanium anodes are commonly used in applications where other materials would be prone to corrosion or degradation.
In a fuel cell, the titanium anode is the electrode where the fuel (typically hydrogen) is oxidized to produce protons and electrons. The anode is a critical component of the fuel cell, as it facilitates the electrochemical conversion of fuel into electricity. Titanium anodes are preferred in fuel cells because they are durable and can withstand the harsh acidic and alkaline conditions that are present in the fuel cell.
Parameter
The product specifications of TOPTITECH 10um Titanium Anode GDL are as follows:
Titanium Anode GDL Thickness: 0.4 mm
Pore size: 10 um
Length x Width: 200 x 200 mm
Operating Temperature: Up to 120C
Operating Pressure: Up to 3 bar
Compatibility: Compatible with various systems
Application Scenarios: Suitable for industrial production, transportation, energy storage, and other fields
Features
1. Corrosion resistance: Titanium is highly resistant to corrosion, which makes it an ideal material for use in harsh environments such as fuel cells. The titanium anode GDL is all exposed to acidic and alkaline conditions, and the use of titanium ensures that these components will not corrode or degrade over time.
2. Durability: Titanium is a strong and durable material that can withstand a wide range of temperatures and pressures. This makes it an ideal material for use in fuel cells, where the components must be able to withstand the stresses of operation over long periods of time.
3. High conductivity: Titanium has a high electrical conductivity, which makes it an efficient material for use as an anode in a fuel cell. This high conductivity ensures that the electrochemical reactions can take place efficiently, leading to higher overall efficiency of the fuel cell.
4. Low weight: Titanium is a lightweight material, which makes it an ideal choice for use in fuel cells where weight is an important consideration. The use of lightweight materials helps to reduce the overall weight of the fuel cell, making it more portable and easier to transport.
Product Introduction
Sintered titanium felt is a kind of porous material created from tiny titanium fibers that have been flattened down and annealed to provide a smooth, flat surface ideal for use in a variety of industrial applications. This unique material has a range of features that make it ideal for use in a wide range of applications.
In the production of hydrogen and fuel cells, sintered titanium felt is used as a Liquid/Gas Diffusion Layer (LGDL) in stacks, where it helps to distribute the reactant gases and provide electrical contact between the catalyst layer and the bipolar plate or current collector assembly. The material´s high corrosion resistance, even under highly acidic and humid conditions, makes it an ideal material for use in these applications.
Parameters
Material: Titanium
Size: 1500 1200mm
Fiber size: 20 microns-40 microns
Thickness: 0.20mm, 0.25mm, 0.40mm, 0.60mm
Porosity: 60%-75%
Porosity and size can be customized.
Features
Porous structure: Sintered titanium fiber felt has an excellent porous structure, which provides high filtration efficiency and large dirt holding capacity.
Thermal conductivity: The material has strong thermal conductivity, making it an ideal material for use in high-temperature applications.
Precisionandaperture control:Sintered titanium fiber felthas precise precision and aperture control, which makes it suitable for use in applications where precise filtration is necessary.
Corrosion resistance: The material has high corrosion resistance, even under highly acidic and humid conditions, making it ideal for use inharsh environments.
Product Introduction
TC4 titanium rod for aviation, also known as TC4 titanium alloy rod, Gr5 titanium rod, or Ti-6Al-4V titanium rod, the composition of titanium alloy TC4 material is Ti-6AI-4V, which belongs to (a²) type titanium alloy , with good comprehensive mechanical and mechanical properties. It has a series of advantages such as excellent corrosion resistance, small density, high specific strength, good toughness and weldability, and has been successfully applied in aerospace, petrochemical, shipbuilding, automobile, pharmaceutical and other departments.
TC4 titanium rods for aviation are mainly used in petroleum exploration equipment accessories, aerospace, shipbuilding, titanium processing parts for automobiles, standard parts, customized parts, etc., with high strength, good toughness, excellent welding performance, and wide application.
Product parameters
Product name: TC4 titanium rod, TC4 titanium alloy rod for aviation
1. Grade
National standard: TA1, TA2, TA3, TA9, TA10, TC4, TA18, ERTI-1, ERTI-2, Ti15333
American Standard: GR1, GR2, GR3, GR5, GR7, GR12, GR5, GR9
2. Manufacturing process: hot forging + turning (grinding) light
3. Delivery status
R (hot working state) M (annealing state)
4. Diameter (mm): 1-200
5. Implementation standards: GB/T 2965, GB/T13810, ASTM B348, ASTM F136, ASTM F67, AMS 4928
Features
Titanium rods have excellent properties such as high strength, good corrosion resistance, good low temperature performance, high chemical activity, and low thermal conductivity.
Mechanical properties of TC4 titanium alloy:
1. Tensile strength b/MP 895, specified residual elongation stress 0.2/MPa 825, elongation 10, reduction of area 25
2. Density of titanium alloy: 4.5 (g/cm3), working temperature -100 550
3. TC4 titanium alloy chemical composition: TC4 contains titanium (Ti) balance, iron (Fe)
Product Introduction
Pure titanium ingots and alloy ingots are both found in titanium ingots, which are made by melting and casting mostly titanium sponges. Due to their uniform composition, consistent quality, and availability of large-sized ingots, large-sized pure titanium ingots, which are generated using electron beam melting, in particular, significantly contribute to advances in product quality and productivity.
Titanium ingot can be used in consumer goods, medical implants, artificial bones, ship hulls, bridges, chemical equipment parts (reactors, pipelines, heat exchangers, and valves, among other things), aviation engines and parts, and chemical equipment.
Products information
Titanium and titanium alloy ingot is the product name.
Size: 380mm-960mm (15"-37.8") in diameter, 2000mm-3000mm in length (78.7"-118")
Material: Grades 1, 2, 4, 5, 7, 9, and 12
Standard: AMS 4928Q, ASME B348, ASTM F136, and ASTM F67
Surface: Purity when polished: 99.95%-99.999%
Point of melting: 1660 C
Products Description
1. Uniform composition;
2. Consistent quality;
3. Availability of large-sized.
Package and Shipment
1. Titanium Plate Sintered Filters are usually packed in cartons, wrapped in soft film, fixed in the box filled with industrial foam cotton, and the outer baler is packed with plastic bags no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, and the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
The square porous titanium plate is manufactured using advanced sintering technology, which results in a highly porous structure with interconnected channels and a large surface area. The porous structure of titanium plates allows for effective gas permeation and rapid exchange of gases. The interconnected network of pores provides a large surface area for gas interactions, promoting efficient gas diffusion and ensuring uniform distribution across the entire plate. This characteristic is particularly beneficial in applications where optimized gas diffusion is critical, such as fuel cells, electrolyzers, and gas purification systems.
The compatibility of porous titanium plates with various gases further expands their utility. They find extensive use in industries such as fuel cells, electrolyzers, metal-air batteries, and gas purification systems, where efficient gas diffusion is crucial for optimal performance.
Specifications:
- Porosity: 30% to 40%
- Pore Size: 5 microns
- Dimensions: 50 mm x 50 x 1mm
- Surface Coatings: Optional coatings such as platinum can be applied to enhance catalytic properties.
Features:
1. High Gas Diffusion Efficiency: The porous structure ensures excellent gas diffusion and enables rapid exchange of gases.
2. Corrosion Resistance: Titanium is known for its excellent corrosion resistance. The porous titanium plate can withstand exposure to corrosive environments, making it suitable for applications where contact with aggressive substances is expected.
3. Mechanical Strength: The sintering process used to manufacture the porous titanium plate results in a structurally robust material. It possesses good mechanical strength, ensuring durability and reliability even under challenging operating conditions.
4. Customizability: The parameters of the porous titanium plate, such as pore size distribution and porosity, can be tailored to specific application requirements. This allows for the optimization of gas diffusion characteristics, ensuring optimal performance in various industries.
5. Compatibility: The porous titanium plate is compatible with a wide range of gases, making it suitable for diverse applications. It finds use in industries such as fuel cells, electrolyzers, metal-air batteries, and chemical processing, where efficient gas diffusion is essential.
Applications:
- Fuel Cells: The porous titanium plate serves as a gas diffusion layer in proton exchange membrane fuel cells (PEMFCs) and solid oxide fuel cells (SOFCs).
- Electrolyzers: It is used in water electrolysis systems for efficient gas diffusion during hydrogen production.
- Metal-Air Batteries: The plate enhances oxygen diffusion in metal-air battery systems, improving their performance.
- Environmental Protection: The plate finds applications in air filters, gas purifiers, and exhaust gas treatment systems.
- Chemical Processing: It is utilized in gas-liquid contactors, catalytic reactors, and gas sensors.
TOPTITECH has developed the thinnest porous titanium plate on the market for use as an anode diffusion layer in standard PEM electrolysers. Metallic or titanium-based electrodes serve as the flow field or diffusion material in standard PEM electrolyzers, particularly on the oxygen (anode) side, to ensure improved mass transport and a compact design.
The use of carbon-based gas diffusion layers (GDLs) is not viable at the anode due to immediate carbon oxidation to CO2 (under acidic conditions) or carbonate ions (under basic conditions). To address this limitation, the titanium porous transfer layer emerges as an optimal choice for the diffusion medium. Additionally, the titanium porous transfer layer facilitates electrical connectivity between the anode catalyst layer and the bipolar plate or current collector component.
Specification
Material: Pure Titanium powder
Thickness: 0.1mm
Porosity: Above 60%
Pore size: 60 microns
Size: Customized
Technique: Sintering
Features:
1. Porous Structure: The ultra-thin titanium plate features a precisely engineered porous structure, resulting in a high surface area-to-volume ratio. This unique design allows for efficient gas diffusion and electrolyte flow, enhancing the electrochemical reactions within the electrolyser.
2. Ultra-Thin Design: With its ultra-thin profile, the plate minimizes the electrical and mass transfer resistance, improving the overall efficiency of the PEM electrolyser. Its thinness also enables compact and lightweight electrolyser designs.
3. High Purity Titanium: The plate is made from high-purity titanium, ensuring excellent corrosion resistance and long-term durability in harsh electrolysis environments. It maintains its structural integrity and performance even under high current densities and extended operating periods.
4. Customizable Specifications: The ultra-thin porous titanium plate can be tailored to specific dimensions, including length, width, and thickness, to suit various PEM electrolyser configurations and designs.
Applications:
1. Hydrogen Production: The ultra-thin porous titanium plate is primarily used as the cathode and anode electrodes in PEM electrolysers for hydrogen production. Its high surface area and efficient gas diffusion properties promote the electrolysis of water, resulting in the generation of high-purity hydrogen gas.
2. Energy Storage: The plate can also be employed in energy storage systems, particularly in regenerative fuel cells. It facilitates the conversion of electrical energy into chemical energy by allowing efficient hydrogen production during the charging phase and subsequent power generation during the discharging phase.
3. Research and Development: The ultra-thin porous titanium plate finds applications in academic and industrial research laboratories for studying electrochemical reactions, testing new catalysts, and optimizing the performance of PEM electrolysers.
Product Introduction
In a proton exchange membrane fuel cell, the main function of the gas diffusion layer is to support the catalyst and provide a channel for the gas participating in the reaction and the water generated. It is one of the key components of the membrane electrode.
The porous titanium plate has a good and uniform large number of pores, the porosity can be controlled by adjusting the diameter of the powder, and it is made of sintering, high-temperature resistance, and corrosion resistance.
Product Parameters
Color: Metallic
Shape: Square plate, disc, can be customized
Process: Powder sintering
Fine filter: 1 m~65m
Material: Pure titanium
Operating Temperature: 300
Thickness: 0.8mm 2.8mm
Performance: Acid resistance, alkali resistance, high-temperature resistance, breathable
Features
1. Corrosion resistance
2. Porous air permeability
3. High conductivity
4. High thermal conductivity
5. Good permeability
Due to its characteristics, porous titanium plates can also be used in the following industries:
(1) Manufacture of sweating material. That is, the pores of ordinary powder metallurgy materials are impregnated with low-melting point substances, and they work at high temperatures
At this time, the impregnation melts and seeps out, making the material sweat to dissipate heat. In this way, ordinary materials can be used to replace expensive heat-resistant alloys, and the service temperature of heat-resistant parts can be further increased.
(2) Manufacture filter material. Used to filter gas, filtrate and poison, etc.
(3) Impregnated with anti-friction agent to manufacture oil-containing and oil-free lubricated bearings; impregnated with spices to manufacture fragrance-containing handicrafts, etc.
(4) Manufacture materials such as vibration reduction, noise reduction, and heat insulation.
The raw material of the porous titanium plate for hydrogen production by PEM water electrolysis is pure titanium powder, formed by pressing the mold and sintered at high temperature in a vacuum.
Product Parameters
Filtration accuracy: 0.5um-50um
Porosity: 30-40%
Permeability: 3-800m3/m2hkPa
Compressive strength: 2-3Mpa
Temperature resistance: 300â??
Maximum working pressure difference: 0.6Mpa
Features
1. Strong temperature resistance, typical application at temperatures below 300 C;High filtration precision, stable pores, can effectively remove suspended solids and particles, etc., and the purification effect is good;
2. Good air permeability and low pressure loss. High porosity, uniform pore size, low initial resistance;
3. Easy to blow back, can be regenerated online, easy to clean, strong regeneration ability, long service life;
4. High mechanical strength, good rigidity, good plasticity, no need for additional skeleton support protection, easy to install and use;
5. Easy maintenance, good assembly, can be welded, bonded and machined;
6. Uniform pores, especially suitable for occasions requiring high uniformity such as fluid distribution and homogenization treatment;
7. Good corrosion resistance, can be used in nitric acid, sulfuric acid, acetic acid, oxalic acid, phosphoric acid, 5% hydrochloric acid, molten sodium. Stable use in liquid hydrogen, liquid nitrogen, hydrogen sulfide, acetylene, water vapor, hydrogen, carbon dioxide gas and other environments.
Porous titanium plate is a type of material that is characterized by its interconnected network of pores. It is made from titanium, which is a lightweight, strong, and corrosion-resistant metal. The porosity of the titanium plate allows for increased surface area, which can be useful in applications such as filtration, catalysis, and biomedical implants.
Product Parameters
Brand: TOPTITECH
Porosity: 30-40%
Filtration rate: 1um-50um
Temperature: â?¤300â??
Size: Customized
Porous titanium plate has several features that make it a unique material.
First, the pore size and distribution can be controlled during manufacturing, allowing for customization of the material for specific applications.
The interconnected network of pores also allows for fluid or gas flow through the material, making it useful for filtration and catalysis.
Porous titanium plate is also biocompatible, which makes it suitable for use in biomedical applications.
Porous titanium plate has a wide range of applications in various industries. In biomedical applications, it is commonly used for bone implants, where the porous structure allows for better integration with surrounding bone tissue. It is also used in dental implants, where the porous structure allows for better anchoring of the implant. In the chemical industry, porous titanium plate is used for catalysis, where the high surface area and pore structure allow for efficient chemical reactions. It is also used in filtration applications, such as air and water filters.
Porous titanium plate can be manufactured using several techniques, including powder metallurgy, sintering, and electrochemical deposition. In powder metallurgy, titanium powder is mixed with a binder material and then pressed into a desired shape. The material is then sintered to remove the binder and fuse the titanium particles together. In electrochemical deposition, a layer of titanium is deposited onto a substrate using an electrochemical process. The resulting layer can be made porous by controlling the deposition parameters.
Product Introduction
As a new type of green energy, hydrogen energy is a new type of green energy, and its sustainable manufacturing has become the goal of the industry. Water electrolysis hydrogen production, hydrogen generators, etc., hydrogen energy equipment emerge in endlessly, and relatively safe and efficient hydrogen production consumables have become a relative key.
Porous titanium plate, made of pure titanium, Gr1 grade, non-toxic, safe, naturally bonded after high temperature sintering, relatively uniform pore size,
no impurities, good air permeability, high-efficiency reaction, high hydrogen production efficiency, and become an efficient auxiliary part of hydrogen energy equipment.
Product parameters
Brand: TOPTITECH
Material: Gr1
Shape: Rectangular
Applicable object: electrolyzer
Thickness: 0.8-2.0mm
Specifications: can be customized
Mesh: 1000 mesh/inch
Filtration accuracy: 20 microns
Type: Efficient
Performance: acid resistance; alkali resistance; high temperature resistance
Uses: water, gas, liquid
Features
1. Precise air permeability, uniform air holes, certain mechanical strength, high adaptability for external processing;
2. High-purity raw materials, resistant to various acid and alkali environments, a corrosion-resistant material;
3. The porosity can reach 35%, which is a relatively high-strength product in a breathable material and can bear pressure;
4. It can withstand a certain temperature, for example, it can be used normally in a long-term heating environment within 300 degrees.
Process
The pure titanium powder is pressed into a plate shape, and then sintered in a high-temperature vacuum sintering furnace. The particles are naturally bonded to form a plate shape, and then cooled to form a plate base material, which can then be cut into the desired shape.
The pore morphology was observed by means of metallographic microscopy, the pore size distribution was determined by mathematical statistics, and the compression properties were measured by compression tests.
Product Introduction
Sintered porous titanium plate is a porous material made of titanium powder that is compressed and heated to create a solid block. The block is then treated with acid or other chemicals to remove any remaining impurities and create a porous structure.
Product parameters
Aperture size: 0.1 3mm
Porosity: 30% 60%
Thickness: 0.5mm 6mm
Specific surface area: 100 1000m2/m3
Tensile strength: 300 600MPa
Thermal conductivity: 2 20W/mK
Application fields: widely used in aviation, automobiles, medical equipment, biological materials, filter materials and other fields
Features
1. Efficient transmission of hydrogen: The highly porous structure of the porous titanium plate enables the effective transmission of hydrogen and has good gas transmission performance, which can significantly improve the efficiency of the water electrolysis hydrogen production system.
2. Lightweight and corrosion-resistant: The porous titanium plate is light in weight and is very suitable for making the transmission layer. At the same time, the titanium material can resist the corrosion of many acidic and alkaline media and has a long life and stable performance.
3. Easy to clean: The porous titanium plate has a large opening rate and a large surface area, which is easy to clean and handle, and can effectively reduce the pollution of the water electrolysis hydrogen production system and reduce the impact on the environment.
4. Highly stable: The porous titanium plate has a long service life and high stability, and can keep its pore structure and performance unchanged, further improving the stability of the hydrogen production system, thereby meeting various needs of industrial and scientific laboratories.
Product Introduction
The Porous titanium round plate Diffusion Layer Hydrogen Electrode is made from a porous titanium material that allows the hydrogen gas to diffuse through the material and collect at the surface of the electrode. This diffusion layer helps to increase the efficiency of the hydrogen generator, as it allows for a greater surface area of the electrode to be exposed to the electrolyte, which in turn increases the amount of hydrogen that can be generated.
Parameters
Filtration precision: 0.45um 80um
Application: The hydrogen industry, Hydrogen Fuel Cell industry, instruments, apparatus, etc.
Temperature resistance:300 (wet)
Sheet dimension range:0.8-2.5mm Thickness x
Product Introduction
Metal porous titanium plates are primarily used in standard PEM electrolyzer single cells and stacks as the flow field or diffuser material, particularly on the oxygen (anode) side. . Electrolyzer hardwares cannot use carbon-based gas diffusion layers (GDLs) at the anode because the carbon will immediately oxidize to CO2 (if the medium is acidic) or carbonate ions (if the medium is basic) during the reaction.
Porous titanium plates are an excellent option for a diffusion medium in various applications, including electrolyzers and fuel cells. TOPTITECH�´s porous metal gas diffusion layers are the top choice for achieving high performance in these applications. The uniform porosity, strength, and corrosion resistance outperform other diffusion layer productsTOPTITECH substrates are available in a variety of alloys to support a full range of fuel cell operating temperatures, and can be coated with surface treatments or catalyst layers to enchance performance.
In an electrolyzer, why not utilize a carbon-based Gas Diffusion Layer?
Using a carbon-based gas diffusion layer (GDL) in an electrolyzer can pose several challenges. The presence of oxygen ions and voltage on the anode side of the electrolyzer can cause the carbon in the GDL to be oxidized, resulting in the generation of CO2 gas. While this can initially lead to a lower electrolysis voltage, the consumption of the carbon GDL is a short-lived phenomenon. As a result, the stack compression decreases, leading to higher resistance and lower performance. Therefore, it is not advisable to use a carbon-based GDL in an electrolyzer.
Parameters
Place of origin: Baoji, China
Brand: TOPTITECH
Filtration precision:0.2um-100um
Material: titanium
Working temperature 300
Length: 30-1000mm(More than 1000mm can be welded)
Thickness: 0.5mm
With the rapid advancement of technology, particularly in aerospace and other related industries, the demand for titanium metal has significantly increased. However, this has also resulted in a substantial amount of titanium metal scrap. As a result, the recovery of titanium metal scrap has become crucial in conserving resources and reducing costs.
Titanium scrap comes from various sources, such as during the production of sponge titanium. The upper skin, bottom, and sides of sponge titanium may be contaminated by impurities like iron, chlorine, oxygen, and nitrogen. These impurities make the titanium scrap unsuitable for manufacturing and must be recycled. Additionally, titanium ingot casting and processing titanium materials into titanium products also generate titanium scrap.
To recycle titanium metal scrap, the following methods can be employed:
High-quality uncontaminated titanium scrap can be utilized as an additive for smelting titanium ingots or mixed with sponge titanium to produce titanium blocks.
Waste titanium sponges, heads, and scraps can be utilized as alloy additives in the ferrotitanium industry or raw materials for titanium powder, depending on their purity and composition.
Waste titanium powder can be utilized as deflagration agents in the pyrotechnic sector, additives in the processing of aluminum, and raw materials for titanium products made using powder metallurgy.
Titanium scrap with numerous impurities can be processed into high-titanium iron.
What is the process for recycling titanium scrap?
The process of recycling titanium scrap typically involves the following steps:
Collection and sorting: Titanium scrap is collected from various sources, such as manufacturing facilities, aerospace companies, and medical facilities. The scrap is then sorted based on its composition and quality.
Cleaning and preparation: The titanium scrap is cleaned and prepared for processing. This may involve removing any impurities, such as oil or dirt, and cutting the scrap into smaller pieces.
Melting: The titanium scrap is melted in a furnace at high temperatures. This process helps to separate titanium from any other metals or materials that may be present.
Refining: The melted titanium is refined to remove any remaining impurities and improve its quality. This may involve adding other materials, such as aluminum or vanadium, to improve the properties of the titanium.
Forming: The refined titanium is then formed into various shapes and products, such as sheets, bars, or wire. These products can be used in a wide range of applications, including aerospace, medical, and automotive industries.
Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating is a material used as an anode in an electrochemical reaction, and it is usually made of pure titanium or titanium alloy. During the electrochemical reaction, Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating absorb electrons and are oxidized, forming an oxide coating on its surface, commonly known as titanium anodic oxide (TAO).
Titanium anodized layer has many useful properties, such as high hardness, excellent corrosion resistance, wear resistance, etc., which makes it widely used in many applications. Among them, the application of coated titanium anode is particularly prominent.
Parameter
Substrate material: titanium Grade 1, titanium Grade 2
Dimensions: customer drawing welcomed
Shape: Plate/Tube/Rod/Mesh shape
MMO coating: Ir-Ta coating
Coating thickness: 0.2-12 m
Temperature:
Product Introduction
Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has a wide range of applications in hydrogen industry. In the hydrogen industry, these plates are used for hydrogen purification and separation, and they are an important component in many hydrogen-based technologies.
Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has good electrical conductivity, gas permeability, liquid permeability and chemical stability. In electrochemical systems such as fuel cells, the application of porous titanium plates can improve the energy conversion efficiency and stability of electrochemical systems, thereby promoting the development and application of electrochemical systems.
Parameters
Material: Gr1 titanium powder
Purity: 99.6%
Thickness:0.6mm
Size: customized
Application: PTL GDL in PEM electrolyzer
Porosity: 35%
Pore size: 20um
Features
High conductivity: Titanium is a good conductive material, and the porous titanium plate has excellent conductivity and can effectively transport electrons.
High gas permeability: The porous titanium plate can control the parameters such as pore size and porosity to make it have high gas permeability, so that it can effectively transmit gases such as hydrogen and oxygen.
Good liquid permeability: The pore structure of the porous titanium plate can control the transmission of liquid, so that it has high liquid permeability.
High chemical stability: Titanium has good chemical stability and can operate stably for a long time in acidic or alkaline environments.
Applications
Hydrogen energy industry
Gas filtration
Oil and liquid filters
Muffler
Fuel Industry
Catalyst filtration
Package and Shipment
1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the customer's designated place without damage.
Platinum-coated porous titanium plates are essential components used in electrolyzers for diverse industrial applications such as hydrogen production, water treatment, and energy storage. These plates play a critical role in facilitating efficient and reliable electrochemical reactions.
Specifications:
Material: porous Titanium plate
Coating: Platinum (usually 0.2-5 microns thick)
Porosity: 30%-40%
Thickness: 0.6-20 mm
Dimensions: Customizable based on specific electrolyzer requirements
Surface Area: Varies based on design and application, usually 50-100 cm�²
Why is platinum used as a coating material?
Platinum is highly resistant to corrosion and possesses excellent catalytic properties, making it ideal for enhancing electrochemical reactions. It ensures long-term stability and efficiency of the electrode, resulting in improved performance and durability of the electrolyzer.
What are the advantages of using porous titanium plates?
The porous structure of titanium plates increases the available surface area for reactions, allowing for greater contact with the electrolyte. This enhances mass transfer and promotes efficient gas diffusion, leading to faster reaction rates and improved overall electrolyzer performance.
Can the dimensions of the plates be customized?
Yes, the dimensions of platinum-coated porous titanium plates can be tailored to suit specific electrolyzer designs and requirements. Customization allows for compatibility with different system sizes and configurations.
Titanium bipolar electrolyser plate in electrolysis is a special electrode for electrolysis, usually made of pure titanium. In electrochemical processes, electrodes are usually divided into anodes and cathodes, each responsible for the flow of electrons and the flow of ions. A bipolar plate is an electrode that has both anodic and cathodic properties.
In electrolysis, titanium bipolar electrolyser plates are usually used in the fields of electroplating, electrolytic preparation and water treatment. They can withstand high voltage and high current density, but also have good corrosion resistance, which allows them to be used in harsh environments such as strong acid, strong alkali, high temperature and high pressure.
Parameters
Material: Gr1 titanium
Size: Customized according to the drawing
Application: Fuel cell
Features
1.Good electrical conductivity: Titanium bipolar plates have excellent electrical conductivity and can withstand high voltage and high current density, thus effectively promoting electrochemical reactions.
2.Good corrosion resistance: Titanium bipolar plates have good corrosion resistance and can be used in harsh environments such as strong acid, strong alkali, high temperature and high pressure, and are not easily corroded and worn.
3.Good mechanical properties: Titanium bipolar plates have high strength and rigidity, can withstand large forces and pressures, and are not easily deformed and broken.
4.Lightweight: Titanium bipolar plates have a lower density and are a lightweight material that can reduce the weight of the entire electrolytic cell and improve overall efficiency.
Methods of coatings for Ti bipolar plates
A number of methods are used to deposit coatings onto metallic bipolar plates. Processes include physical vapor deposition techniques such as electron beam evaporation, sputtering and glow discharge decomposition, chemical vapor deposition techniques, and liquid phase chemical techniques such as electroplating and electroless deposition, chemical anodizing/oxidation coatings and painting.
Porous titanium sheets are highly desirable for use as the porous transport layer (PTL) in polymer electrolyte membrane (PEM) water electrolyzers. However, the passivation of titanium leads to an increase in surface contact resistance, thereby negatively affecting the performance of the electrolyzer. To address this issue and ensure long-term operation, a common approach is to apply platinum or gold coatings on titanium-based PTLs.
The platinum-coated porous titanium electrode sheets are highly effective electrode materials in acidic environments. These products find applications in organic electrolysis, such as cysteine, Cr3+, Cr6+, CN, and toxic substance electrolysis. They can also serve as auxiliary electrodes in the electroplating industry, including as auxiliary anodes for chromium, electrolytic copper, and electrolytic zinc, as well as in electrolytic cobalt and nickel processes.
Parameters
Material: Sintered Porous Titanium Sheet
Coating: Platinum (Pt)
Thickness of platinum: 1 microns
Porosity: Customizable, commonly between 30% and 40%
Pore Size: 10 microns
Size: 46*46* 2mm
Features
Enhanced Conductivity: The platinum coating on sintered porous titanium sheets provides excellent electrical conductivity, facilitating efficient electron transfer during electrochemical reactions.
Durability and Corrosion Resistance: Titanium's inherent corrosion resistance, combined with the protective platinum coating, ensures prolonged electrode lifespan, even in aggressive chemical environments.
High Surface Area: The porous structure of the titanium sheets offers a large surface area, enabling more active sites for electrochemical reactions and enhancing cell efficiency.
Customizable Pore Size: The pore size of sintered porous titanium sheets can be tailored to specific applications, allowing for optimized mass transport and improved electrolyte flow.
Titanium plates with flow fields are essential components used in electrolyzers for various industrial applications. These plates, made from corrosion-resistant titanium materials, are designed with intricate flow field patterns to optimize the electrochemical process of water electrolysis. Electrolyzers equipped with titanium plates and flow fields play a crucial role in industries such as hydrogen production, water treatment, and chemical processing.
Electrolysis is a process that involves the decomposition of water into hydrogen and oxygen gases through the application of an electric current. Titanium plates with flow fields are specifically designed to enhance the efficiency and performance of this electrochemical reaction. The flow field pattern on the titanium plate ensures a uniform distribution of gases and electrolytes, maximizing mass transfer and minimizing concentration gradients. This results in improved electrolysis efficiency, higher production rates, and enhanced product quality.
The flow field pattern on the titanium plates can vary depending on the specific electrolyzer design and application requirements. Common flow field patterns include serpentine, interdigitated, or customizable designs tailored to optimize mass transfer and current distribution. The flow fields induce controlled turbulence, reduce diffusion path length, and prevent the accumulation of gas bubbles, further enhancing the overall efficiency of the electrolysis process.
Specifications:
Material: Titanium (Grade 2 or Grade 5)
Plate Thickness: 0.5-30 mm
Flow Field Pattern: Serpentine, Interdigitated, or Customizable
Dimensions: 90*90mm Customizable
Features
Enhanced Mass Transfer: The flow field pattern on titanium plates promotes efficient mass transfer of gases and electrolytes, ensuring uniform distribution and maximizing the electrochemical reaction efficiency.
Improved Current Distribution: The optimized flow field design helps achieve uniform current distribution across the electrode surface, minimizing localized effects and improving electrolyzer performance.
Extended Lifespan: Titanium's corrosion resistance and durability contribute to the longevity of electrolyzers, reducing maintenance costs and downtime.
Customizable Designs: Titanium plates with flow fields can be customized to meet specific electrolyzer requirements, allowing for optimized gas and electrolyte flow patterns tailored to the application.
Titanium bipolar plates are a high performance component designed for battery fuel cell systems. It is made of high-purity titanium material with excellent mechanical properties, corrosion resistance and electrical conductivity, providing reliable support and excellent performance for fuel cells. Through advanced manufacturing process, titanium bipolar plates ensure high precision and consistency, with flat surface and fine processing to ensure the stable operation of the battery fuel cell system and provide the best gas and liquid sealing performance.
The main advantages of titanium bipolar plates are their lightweight design, high electrical conductivity and corrosion resistance. The lightweight nature of titanium reduces the weight of the entire battery fuel cell system, helping to improve energy efficiency. Its excellent electrical conductivity ensures effective current conduction, reduces energy loss, and improves system efficiency and response speed. In addition, the corrosion resistance of titanium material enables it to resist the erosion of corrosive substances such as acid and alkali in harsh environments and prolong the service life of the system.
Parameter
Material: titanium
Size: according to the drawing
Type: Etching / Chemical Machining, Other Machining Services
Etching accuracy: Line width: 0.01mm; Aperture: 0.03mm; Tolerance: �±0.01mm
Porous Titanium Sheet is an innovative porous filter material that exhibits high efficiency. It is manufactured using industrial high-purity titanium powder (>99.6%) through processes such as powder classification, molding, sintering, and mechanical welding. This material offers adjustable porosity and filtration accuracy across a wide range. With its open cell structure, porous titanium is highly promising as an implant material, thanks to its low elastic modulus, excellent bioactivity, biocompatibility, and ability to support bone regeneration.
Sintered titanium products find application as filters in various industries, including pharmaceuticals, water treatment, food processing, biological engineering, chemicals, petrochemicals, metallurgy, and gas purification. Porous titanium sheets are particularly utilized as Gas Diffusion Layers in next-generation fuel cells, specifically Proton Exchange Membrane Fuel Cells (PEMFC).
Parameters
Material: Pure titanium powder
Filtration precision: 0.2um
Sheet dimension range: Thickness: 0.5-3mm Width:
The 10m Porous Titanium Plate with Chamfers for PEMFC is a high-performance filter designed specifically for Proton Exchange Membrane Fuel Cells (PEMFC). With its dimensions of 50*50mm and exceptional precision, this product fulfills the stringent filtration requirements of PEMFC systems. Featuring a precise 10�¼m pore size, the porous titanium plate effectively removes fine particulate matter, ensuring the stable operation of the fuel cell system. Made from high-quality materials and manufactured with precision, this filter guarantees excellent filtration performance and a long lifespan.
In terms of design, the 10�¼m Porous Titanium Plate with Chamfers offers two options for chamfered edges: semi-circular and straight-edged. These design choices not only facilitate convenient installation and removal but also prioritize the safety of operators and equipment by eliminating sharp edges. Whether employed in research laboratories or industrial applications, this filter serves as an ideal choice for PEMFC filtration. By efficiently filtering out fine particulate matter, it creates a clean working environment for fuel cells.
Parameter
Material: titanium powder
Thickness: 0.5mm
Size: 50*50mm
Pore size: 10um
Chamfers: customized by requirements
Features
High precision: The product has excellent 10um precision and can effectively filter out the tiny particulate matter required by PEMFC.
Long-lasting and durable: Using high-quality materials and precision manufacturing processes to ensure excellent performance and long life of the product.
Safety design: The chamfer design provides two options, semi-circular and straight edge types, which facilitates installation and disassembly and prevents sharp edges from causing harm to operators or equipment.
Wide application: Whether in research laboratories or industrial applications, this product is ideal for PEMFC filtration.
Clean environment: It can efficiently filter tiny particulate matter and provide a clean working environment for fuel cells.
Chamfering process
For semi-circular chamfers, we use suitable tools, such as filleting tools or sheet metal processing machines, to weaken, cut and trim the edges to give them a smooth, rounded shape.
For straight-edge chamfers, we use cutting or cutting tools in the process to precisely cut and trim the edges to form a straight-line chamfer.
We attach great importance to safety and precision when performing chamfering operations. We ensure the chamfering process is completed using the proper tools and equipment, as well as experienced operators, to ensure a smooth and consistent edge.
The design and processing of chamfers help facilitate installation and removal while eliminating the dangers that may arise from sharp edges. Such a design not only improves the convenience and safety of operations but also ensures product quality and reliability.
The OD 150mm 20um Titanium Aeration Head for Ozone Sparger is a cutting-edge product designed for efficient ozone aeration in water treatment systems. With a diameter of 150mm, this aeration head is crafted from high-quality titanium material, ensuring excellent durability and corrosion resistance. The 20um porous structure of the aeration head allows for the dispersion of fine ozone bubbles into the water, facilitating effective mass transfer and maximizing the ozone's oxidation potential.
This innovative aeration head is specifically engineered to enhance the efficiency of ozone sparging processes, making it an ideal choice for various applications in water treatment, wastewater treatment, and industrial processes. Its robust construction and use of high-grade titanium material guarantee long-term performance and resistance to corrosion. The precisely designed 20um porous structure enables the aeration head to disperse ozone bubbles efficiently, promoting superior mass transfer and optimizing oxidation performance. With its numerous advantages, the OD 150mm 20um Titanium Aeration Head for Ozone Sparger is a reliable solution for achieving efficient ozone dissolution and maximizing treatment efficiency in diverse water treatment.
Parameter
Material: GR1 titanium
Diameter: 150mm
Pore size: 20um
Connection: Threaded interface
Technique: Sintering and Welded (no adhesives)
Features
High-quality titanium material: This aeration head is made of high-quality titanium material, which has excellent durability and corrosion resistance. Titanium material has good resistance to chemicals and corrosive substances in the water treatment environment, ensuring long-term reliable operation of the aeration head.
20um porous structure: The surface of the aeration head has a 20 micron porous structure. Through these tiny holes, oxygen or ozone gas can enter the water body through the aeration head. In this way, the aeration head can generate a large number of fine bubbles, increase the contact area between the bubbles and the water body, and promote the gas mass transfer process.
Efficient mass transfer: Due to the existence of the 20um porous structure, small bubbles can be evenly dispersed in the water and come into contact with pollutants or organic substances in the water. This increase in contact area effectively promotes the reaction between oxygen or ozone and pollutants in water, improves mass transfer efficiency, and enhances oxidation capacity.
Wide range of applications: The design and features of this aeration head make it suitable for use in a variety of water treatment systems, including water treatment plants, wastewater treatment plants and industrial process applications. It can be used in a variety of water treatment methods such as oxygenation, ozone aeration, and air flotation systems, providing reliable and efficient solutions for water treatment needs in different fields.
Crafted from high-quality titanium, the 20um Porous Titanium Plate for Electrolytic Cells exhibits excellent corrosion resistance, ensuring a long lifespan even in harsh and corrosive environments. Its outstanding mechanical strength and stability enable it to withstand high temperatures and pressures, making it suitable for a wide range of operating conditions.
The 20um pore size of our titanium plate ensures optimal gas and liquid flow, maximizing the efficiency of your electrolytic process. It provides a large surface area for effective electrochemical reactions, resulting in improved product yields and reduced energy consumption. Whether you're involved in water electrolysis, electroplating, or any other electrolytic process, our porous titanium plate is the ideal choice for achieving superior results.
Our 20um Porous Titanium Plate for Electrolytic Cells is meticulously engineered to deliver consistent and uniform porosity throughout its surface. This uniformity guarantees reliable and predictable performance, allowing for precise control over your electrolytic processes. Additionally, its thin and lightweight design provides ease of handling and installation, minimizing downtime and optimizing productivity.
Parameter
Material: titanium powder
Length: 250mm
Width: 95mm
Pore size: 20um
Hole diameter: 7mm
Coating: Can be coated with platinum, ruthenium-iridium, iridium-tantalum coating upon request
Features
Enhanced Efficiency: The 20�¼m pore size enables efficient gas and liquid flow, improving mass transfer rates and reducing energy consumption.
Superior Corrosion Resistance: Crafted from high-quality titanium, the plate offers exceptional resistance to corrosion, ensuring durability in challenging environments.
Optimal Mechanical Strength: Maintains excellent mechanical strength, withstanding high temperatures and pressures for reliable performance.
Uniform Porosity: Provides consistent electrochemical performance and precise control over electrolytic processes.
Versatility: Suitable for various electrolytic applications, catering to different industries' needs.
Lightweight and Easy Handling: The thin and lightweight design allows for easy installation and reduces downtime during maintenance.
Product Introduction
Sintered porous titanium plates are a form of material made from titanium powder that has been heated and crushed to produce a particularly porous and light structure. These plates have a high strength-to-weight ratio and are resistant to corrosion and wear.
Sintered porous titanium plates are used in various applications where a high level of strength and durability is required, such as in the aerospace, automotive, and medical industries.
Parameters
Material: Titanium
Porosity: 30%-40%
Pore size: 1um-50um
Thickness: above 1mm
Dia: 1MM above
Features
1. High Strength-to-Weight Ratio: Sintered porous titanium plates have a high strength-to-weight ratio, which means they are strong and durable while also being lightweight. This makes them ideal for applications where weight is critical, such as in the aerospace industry.
2. Corrosion Resistance: Titanium is highly resistant to corrosion, making it ideal for use in harsh environments where other materials may corrode or degrade over time. This makes sintered porous titanium plates a good choice for applications in the chemical and petrochemical industries.
3. Biocompatibility: Titanium is biocompatible, which means it is not toxic to living tissue and does not cause adverse reactions when implanted in the human body. This makes sintered porous titanium plates ideal for medical applications such as implants and prosthetics.
4. Customizable Pore Size and Distribution: Sintered porous titanium plates can be customized to have specific pore sizes and distributions, which makes them useful for applications such as filtration and catalysis.
5. High-Temperature Resistance: Titanium has a high melting point and can withstand high temperatures, making it ideal for use in high-temperature applications such as heat exchangers and furnace components.
Processing
The processing of sintered porous titanium plates involves several steps. First, the high purity of titanium powder will be sieved and then molded and pressed into a desired shape. Then the material is heated in a furnace to sinter the titanium particles together to form a solid structure. The final product is then machined to the desired shape and size.
Product Introduction
The sintered corrugated plate is a corrugated plate made by the powder metallurgy process. It is usually made of metal or alloy powder through mixing, pressing, sintering, and other processes, and has excellent properties such as high strength, corrosion resistance, and high-temperature resistance.
The manufacturing process of powder-sintered corrugated board is relatively simple, and can be customized according to specific needs, with high material utilization and production efficiency. At the same time, its corrugated shape can increase its surface area and channel length, improving its filtration and separation efficiency. In the fields of chemical industry and petroleum, the powder-sintered corrugated plate has become a kind of necessary filtration and separation equipment.
In applying titanium sintered corrugated plate and ordinary titanium sintered plate in the electrolytic cell, titanium sintered corrugated plate has some advantages over ordinary titanium sintered plate.
First, the corrugated shape of the titanium sintered corrugated plate can increase its surface area and channel length, which helps to improve the efficiency and yield of the electrolysis reaction.
Secondly, the titanium sintered corrugated plate can improve the fluidity and mixing of the electrolytic cell, which is beneficial to the electrolyte�´s uniform distribution and the reaction product�´s rapid discharge.
The corrugated structure on the surface of the titanium sintered corrugated plate can indeed increase the electrode surface area, increase the current transfer efficiency, and thus improve the electrolysis efficiency. In addition, it can also increase the mechanical strength and stability of the electrode, reduce the electrode�´s deformation and damage, prolong the electrode�´s service life, and reduce the maintenance cost. Therefore, the corrugated structure on the surface of titanium sintered corrugated plate has important application value in electrochemistry, but it does not directly affect the conductivity in the electrolyte solution.
Package and Shipment
1. Sintered Filters are usually packed in cartons, wrapped in soft film, and fixed in a box filled with industrial foam cotton, and the outer baler is packed with plastic bags with no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, the whole packaging is processed, and the goods can be delivered to the customer´s designated place without damage.
Product Introduction
Pure Titanium Electrode Porous Fiber Felts, also known as ti felts or ti fiber felts, are commonly used in electrolyzer stacks as the diffusion layer or flow field material on the oxygen (anode) side. Unlike carbon-based gas diffusion layers that cannot be used at the oxygen evolution electrode due to immediate oxidation, titanium fiber felt is an ideal diffusion medium that provides electrical contact between the anode catalyst layer and bipolar plate or current collector component. Its unique properties, including high porosity and uniform pore size distribution, enable efficient gas transport and water management within the cell, enhancing the overall efficiency of the electrolysis process. Overall, the use of titanium fiber felt in electrolyzer stacks improves their durability, reliability, and efficiency in hydrogen production.
Parameter
Material: pure titanium fiber
Max Size: 1000x1000mm
Other Size: 200x200mm, 205x205mm, 300x300mm, 305x305mm or customized
Porosity: 60%-80%
Thickness: 0.25-2mm
Features
1. Uniform pore size distribution: Titanium fiber felt´s consistent pore size distribution ensures efficient filtration and separation processes, providing reliable filtration performance.
2. Strong corrosion resistance: Titanium fiber felt´s exceptional corrosion resistance makes it suitable for harsh environments and ensures reliable performance in applications requiring durability and longevity.
3. Good water permeability: Titanium fiber felt´s good water permeability makes it useful for water filtration and wastewater treatment applications, providing clean and safe water for various applications.
4. High porosity: Titanium fiber felt´s high porosity enables high gas and liquid flow rates, allowing for efficient heat transfer and suitable for thermal management applications.
5. Good heat dissipation: Titanium fiber felts excellent heat dissipation properties make it ideal for high-temperature environments, ensuring stable performance and long-term durability.
Pure titanium aeration head is a kind of advanced sewage treatment equipment parts made by international advanced technology. The main part of the pure titanium aeration head is made of industrial pure titanium powder as the main raw material, and molds of different styles and sizes are customized according to customer needs. After the titanium powder is pressurized and formed, it is sintered in high temperature vacuum, and finally the connection interface is put into use.
The pure titanium aeration head produced by TopTiTech has uniform structure, small aeration bubble diameter, high aeration efficiency, convenient installation, low energy consumption, and corrosion resistance. It is widely used in sewage treatment, industrial organic wastewater treatment, and oxidation pool equipment. and biofilters, etc.
Specification
1. spherical aerator head
Bottom diameter: 150mm-200mm
2. Flat aerator head
Diameter: 100mm-300mm
3. Tube aerator head
Diameter: 14mm-80mm
Length: 10mm-1000mm
What are the features?
1. The aeration aperture is fine and uniform, and the efficiency is high;
2. The air bubbles diffuse evenly, and there will be no clogging of pores;
3. High temperature resistance and corrosion resistance;
4. Fast oxygenation speed;
5. Washable and reusable;
6. Customizable.
How does titanium aeration head work?
Aeration is mainly used in sewage biological treatment
In the sewage treatment tank, the porous pure titanium aeration head can greatly increase the oxygen content in the sewage, thereby satisfying the activity of microorganisms that adsorb sewage impurities and increasing the sewage treatment rate.
Whether it is the treatment and purification of urban sewage, industrial sewage, etc., it is inseparable from the use of pure titanium aerators.
Pure titanium aeration head is a kind of advanced sewage treatment equipment parts made by international advanced technology. The main part of the pure titanium aeration head is made of industrial pure titanium powder as the main raw material, and molds of different styles and sizes are customized according to customer needs. After the titanium powder is pressurized and formed, it is sintered in high temperature vacuum, and finally the connection interface is put into use.
The pure titanium aeration head produced by TopTiTech has uniform structure, small aeration bubble diameter, high aeration efficiency, convenient installation, low energy consumption, and corrosion resistance. It is widely used in sewage treatment, industrial organic wastewater treatment, and oxidation pool equipment. and biofilters, etc.
Specification
1. spherical aerator head
Bottom diameter: 150mm-200mm
2. Flat aerator head
Diameter: 100mm-300mm
3. Tube aerator head
Diameter: 14mm-80mm
Length: 10mm-1000mm
What are the features?
1. The aeration aperture is fine and uniform, and the efficiency is high;
2. The air bubbles diffuse evenly, and there will be no clogging of pores;
3. High temperature resistance and corrosion resistance;
4. Fast oxygenation speed;
5. Washable and reusable;
6. Customizable.
How does titanium aeration head work?
Aeration is mainly used in sewage biological treatment
In the sewage treatment tank, the porous pure titanium aeration head can greatly increase the oxygen content in the sewage, thereby satisfying the activity of microorganisms that adsorb sewage impurities and increasing the sewage treatment rate.
Whether it is the treatment and purification of urban sewage, industrial sewage, etc., it is inseparable from the use of pure titanium aerators.
Pure titanium aeration head is a kind of advanced sewage treatment equipment parts made by international advanced technology. The main part of the pure titanium aeration head is made of industrial pure titanium powder as the main raw material, and molds of different styles and sizes are customized according to customer needs. After the titanium powder is pressurized and formed, it is sintered in high temperature vacuum, and finally the connection interface is put into use.
The pure titanium aeration head produced by TopTiTech has uniform structure, small aeration bubble diameter, high aeration efficiency, convenient installation, low energy consumption, and corrosion resistance. It is widely used in sewage treatment, industrial organic wastewater treatment, and oxidation pool equipment. and biofilters, etc.
Specification
1. spherical aerator head
Bottom diameter: 150mm-200mm
2. Flat aerator head
Diameter: 100mm-300mm
3. Tube aerator head
Diameter: 14mm-80mm
Length: 10mm-1000mm
What are the features?
1. The aeration aperture is fine and uniform, and the efficiency is high;
2. The air bubbles diffuse evenly, and there will be no clogging of pores;
3. High temperature resistance and corrosion resistance;
4. Fast oxygenation speed;
5. Washable and reusable;
6. Customizable.
How does titanium aeration head work?
Aeration is mainly used in sewage biological treatment
In the sewage treatment tank, the porous pure titanium aeration head can greatly increase the oxygen content in the sewage, thereby satisfying the activity of microorganisms that adsorb sewage impurities and increasing the sewage treatment rate.
Whether it is the treatment and purification of urban sewage, industrial sewage, etc., it is inseparable from the use of pure titanium aerators.
Products Description
The microporous titanium powder sintered corrugated plate is made of titanium powder after forming and sintering at high temperature, so the surface particles are not easy to fall off; the service temperature in the air can reach 300C; it is suitable for filtering various corrosive media, such as weak hydrochloric acid , sulfuric acid, hydroxide, seawater, aqua regia and chloride solutions such as iron, copper and sodium.
Product parameters
Product name: Microporous titanium powder sintered corrugated plate
Brand: TOPTITECH
Porosity: 35-45%
Penetrability: 3-800M/MhKPa
Working pressure: 2.5Mpa
Operating temperature: 300C
Shape: Round disc, sheet, tube, round bar, cap customizable
Specifications: 200mm*150mm*1.0mm (customizable)
Filtration accuracy: 0.5 m 0.5um-70um
Groove depth: 0.4mm
Product Usage
1. Used for matching with stainless steel or titanium filterï¼?
2. Orifice plate material for gas distribution fluidized bedï¼?
3. Filtration, washing and drying of materials in the pharmaceutical industryï¼?
4. Precise filtration of various hydraulic oils and lubricating oils in the machinery industry
5. Filtration of high-temperature corrosive wastewater in the petrochemical industry
6. Recovery of catalyst in catalyst filter
7. High temperature protection facilities on textile instruments and equipment
8. The electrolysis electrode on the hydrogen production device.
Product advantages
Because the microporous titanium powder sintered corrugated plate has overall heating, no heating inertia, and selective heating, the temperature of the material surface, interior and central area is balanced, the crystal particles are evenly heated, the temperature difference between each part is small, the overall internal structure of the material is relatively complete, and the performance is better. excellent.
Production Process
The microporous titanium powder sintered corrugated plate is made by adding high-purity powder into the rolling mill and rolling under pressure. After being rolled and formed by the rolling mill, it is sintered at high temperature in a vacuum sintering furnace.
Note: 1. During the rolling process, the pressure of the rolling mill is very important, which affects the air permeability of the board. Yinggao has the personnel to carry out pressure rolling to ensure the air permeability is qualified.
2. The sintering time in the vacuum sintering process affects the service life of the board, so sufficient and appropriate sintering time is the key process of the sintering process.
Product Introduction
Porous titanium foam sintered plate is also called metal powder sintered porous microporous filter material. It is a new type of deep separation and fine filter element made of spherical or irregular metal or alloy powder, which is mixed, pressed, and sintered by powder metallurgy.
Porous titanium foam sintered plate is a versatile and effective material in the field of heat transfer and heat dissipation. Its high thermal conductivity, resistance to corrosion and oxidation, low weight, and high strength make it a popular choice for a wide range of applications across various industries
Product parameters
Name: Porous titanium foam sintered plate
Brand: TOPTITECH
Filtration accuracy: 0.2um-100um
Applicable temperature: 300
Size: Customized
Product features
1. The material has different pore sizes and filtration precision, the channels are criss-crossed, and the filtration and separation efficiency is high.
2. High temperature resistance and short heat resistance. Suitable for use in the temperature range of 300�°C.
3. Anti-corrosion. It is suitable for deep separation and fine filtration of corrosive media such as acid and alkali.
Application range
Petroleum, chemical industry, metallurgy, aviation, electronics, electric power, pharmaceuticals, environmental protection, atomic energy, nuclear industry, natural gas, refractory materials, fire-combat equipment, etc.
Package and Shipment
1. Titanium Plate Sintered Filters are usually packed in cartons, wrapped in soft film, fixed in the box filled with industrial foam cotton, and the outer baler is packed with plastic bags no damage during transportation.
2. Wooden box export packaging can also be customized. The foam cotton can be filled and fixed, the external box is sealed, the bottom is specified, and the whole packaging is processed, and the goods can be delivered to the designated place of the customer without damage.
The production of PTL (porous titanium sintered plate) is a key component in the manufacture of hydrogen production electrolyzers. PTL is a type of electrode material that is used to catalyze the reaction that produces hydrogen gas from water.
The parameters of PTL (porous titanium sintered plate) used in hydrogen production electrolyzers can vary depending on the specific application and design of the electrolyzer. However, some common parameters for PTL porous titanium sintered plates used in hydrogen production electrolyzers include:
1.Porosity: The porosity of the PTL porous titanium sintered plate is an important parameter that determines the surface area available for the hydrogen production reaction. Typically, PTL plates have a porosity of around 30-50%, which provides a large surface area for efficient hydrogen production.
2.Pore size: The size of the pores in the PTL plate can also affect the efficiency of the hydrogen production reaction. Generally, PTL plates have pore sizes ranging from 1um to 100um, depending on the specific application.
3.Thickness: The thickness of the PTL plate can vary depending on the design of the hydrogen production electrolyzer. TopTiTech can customized the thickness from 1mm to 3mm.
4.Catalyst loading: The amount and type of catalyst material used to coat the PTL plate can also affect the efficiency of the hydrogen production reaction. Typically, platinum or iridium catalysts are used, with loading levels ranging from a few micrograms per square centimeter to several milligrams per square centimeter.
Product Introduction
Customized 30um porous titanium curved microplate for filtration is a material with high porosity, good chemical stability and corrosion resistance, so it is widely used in filtration and electrolysis industries.
Customized 30um porous titanium curved microplate for filtration also has other applications in the filtration and electrolysis industries, such as catalyst support materials, fuel cells, gas purification, etc..
Porous titanium sheet with a variety of filtering accuracy and diameters is offered by TOPTITECH. On porous titanium sheet, we can also perform machining operations like chamfering, punching, cutting, etc.
Parameters
Brand: TOPTITECH
Size: According to the drawing
Pore size: 30um
Withstand voltage:Max2.0-3.0MPa
Working Temperature:300
Product Introduction
Titanium powder corrugated plate is a kind of titanium corrugated plate manufactured by titanium powder metallurgy process. Specifically, the titanium powder metallurgy process is to mix titanium powder and other additives, and then process it under high temperature and pressure to form titanium corrugated plates.
Titanium powder corrugated plates are commonly used in heat exchangers, where they help to improve the efficiency of heat transfer between fluids by increasing the contact area between the fluids and the plate surface. They are also used in the chemical and petrochemical industries, as well as in the aerospace and marine industries, due to their resistance to corrosion and high strength-to-weight ratio.
Parameter
Material: pure titanium, Ti-6Al-4V, Ti-3Al-2.5V
Length: Max. 1000mm
Width: Max.600mm
Thickness: Max. 50mm
Pore size: 0.2-60um
Wave height: 0.2mm,0.3mm, or customized
Wave width: 1.2mm,1.3mm, or customized
Wave pitch: 0.7mm,0.8mm, or customized
The main steps for manufacturing titanium corrugated plates using the titanium powder metallurgy process include:
Titanium powder preparation: First, the titanium powder needs to be prepared into appropriate particle size and shape for further processing.
Additive mixing: Mix the titanium powder with other additives such as copper, aluminum, etc. to improve the workability and mechanical properties of the titanium powder.
Pressing and forming: Put the mixed titanium powder and additives into a mold for pressing and forming. This process needs to be carried out under high pressure, usually between 100MPa to 2000MPa.
Sintering: Sinter the pressed and formed titanium powder at high temperature to make it into an integrated titanium corrugated sheet. This process needs to be carried out in an inert atmosphere to avoid oxidation.
Heat treatment and surface treatment: After sintering, the titanium powder corrugated sheet needs to undergo heat treatment and surface treatment to improve its mechanical and corrosion resistance properties.
Compared with the traditional titanium plate rolling process, the titanium powder metallurgy process can manufacture titanium corrugated sheets with more complex shapes and structures. In addition, the titanium powder metallurgy process can also control the pore size, wall thickness, wave height, and wavelength of the titanium corrugated sheet to meet different filtration requirements.
Titanium sponge is an elemental form of titanium that typically appears as light grey particles or a sponge-like mass. It serves as the fundamental raw material for the production of titanium materials, titanium powder, and other titanium products. Sponge titanium is obtained by transforming titanium ore into titanium tetrachloride, which is then reacted with metallic magnesium to yield a porous, sponge-like mass.
During the reduction and distillation process, impurities can be introduced into the titanium sponge lump due to a variety of factors, including temperature, pressure, furnace condition, and segregation. According to the Chinese standard GB/T 2524, titanium sponges can be classified into seven grades, ranging from MHT 95 to MHT 200, with the number referring to the Brinell hardness maximum value. The general purity (%) quality is 98.5 to 99.8, and the impurity element oxygen quality (%) ranges from 0.05 to 0.30. The hardness (HB) of sponge titanium ranges from 95 to 200.
Features
High strength-to-weight ratio: Titanium sponge is perfect for use in aerospace and military applications where weight reduction is important because of its high strength-to-weight ratio.
Excellent corrosion resistance: Titanium sponge is highly resistant to corrosion, even in harsh environments.
Biocompatibility: Titanium sponge is biocompatible, making it an ideal material for use in medical implants and devices.
Heat resistance: Titanium sponge has a high melting point and is highly resistant to heat, making it ideal for use in high-temperature applications.
Applications
Defense and aerospace: Due to its superior corrosion resistance and high strength-to-weight ratio, the titanium sponge is frequently utilized in the defense and aerospace industries.
Chemical and Petrochemical: Titanium sponge is used in the chemical and petrochemical industries due to its excellent corrosion resistance. It is used in heat exchangers, pressure vessels, and reactors.
Medical: Titanium sponge is biocompatible, making it ideal for use in medical implants and devices, such as dental implants, joint replacements, and pacemakers.
Sports equipment: Titanium sponge is used in sports equipment, such as golf clubs, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio.
Jewelry: Titanium sponge is used in jewelry making due to its unique properties, such as its light weight and corrosion resistance.
Titanium foil is a thin sheet of titanium metal typically less than 0.5 millimeters thick.
Titanium foil is produced through a process known as rolling, which involves passing a titanium ingot through a series of rollers to gradually reduce its thickness. The resulting titanium foil is typically very thin, with a thickness ranging from a few micrometers to a few millimeters. Titanium foil is valued for its high strength-to-weight ratio, excellent resistance to corrosion, and biocompatibility with the human body.
What is titanium?
Titanium is a relatively new type of metal that exhibits unique properties which are affected by the presence of impurities such as carbon, nitrogen, hydrogen, and oxygen. The� impurity content� in pure titanium is typically less than 0.1%, resulting in a metal with low strength but high plasticity. For industrial purposes, titanium with a purity of 99.5% is commonly used. This grade of titanium has a density of 4.5 g/cm�³, a� melting point� of 1800â??, and a thermal conductivity of 15.24 W/(m. K). It also has a� tensile strength� of 539 MPa, an elongation of 25%, a� section shrinkage rate� of 25%, an� elastic modulus� of 1.078 �? 10â?µ MPa, and a hardness of HB195.
Parameter
Material: titanium
Grade: Gr 1, 2, 5(6Al-4V), 7(Ti-0.15Pd), 9(3Al-2.5V), 12, 23(6AL-4V ELI), 15V-3Al-3Sn-3Cr
Thickness: 0.01-0.1mm
Width: 10-500mm, customized
Length: 10-1000mm, customized
Processing Service: Bending, Welding, Decoiling, Cutting, Punching
Standard: ASTMB265
Ti Content (%): 99.6%
Features
1. High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but also lightweight. This makes it ideal for applications where weight is a critical factor, such as aerospace and sporting goods.
2. Excellent corrosion resistance: Titanium has excellent corrosion resistance, making it useful in harsh or corrosive environments, such as marine or chemical processing applications.
3. Biocompatibility: Titanium is biocompatible, which means that it is not harmful to living tissue or the human body. This makes it useful for medical implants such as dental implants, joint replacements, and pacemakers.
4. Low thermal expansion: Titanium has a low coefficient of thermal expansion, which means that it does not expand or contract significantly with changes in temperature. This makes it useful in applications where dimensional stability is important, such as precision engineering.
Production Name : GR1 Titanium Felt
Material: Pure titanium
Grade: GR1
Porosity: 60%-75%
Low resistance
Highly smooth
Incompressible
Hydrogen generator applicable or other applications
Application area of GR1 Titanium felt :
1. Petrochemical industry: terminal filtration of petroleum products and chemical carbon-alkali liquid filtration, organic solution filtration of alcohol, heavy coking device gas oil filtration, hydrogenation and cracking cycle oil filtration.
2.� Fly ash filter in coal chemical industry.
3. Elimination and miscellaneous filtration of API in the pharmaceutical and chemical industry, decarbonization, discolouration and filtration and precision filtration of pharmaceutical intermediates, filtration and separation of a precious metal catalyst, and purification and filtration of catalytic gas.
4.� Removing mechanical impurities in the water treatment industry, water purification, ozone sterilization after filtration and ozone aeration.
Smooth surface, good uniformity, high air permeability, strong bonding force,
The electrolytic performance is stable, the resistance is small, the energy consumption is low, and the pores form a three-dimensional structure.
Why Choose Us?
We have more than 11 years of experience with Porous material and Sintering filters. We are a� typical� � China supplier. We are professionally exporting under the standards of ASTM, GB, and ISO. Now we have gained close cooperation with clients from Korea, Iran, Europe, India, and America, and won good comments from users.
We appreciate your interest in our company very much and hope that our website will be helpful and informative to you.
If you need more information about our product: titanium felt, please contact our sales department, tell us your requirement. we will do our best to reply to you ASAP.
Product Introduction
Sintered titanium plate is a kind of titanium product, which is widely used in various industries such as chemical industry, medical treatment and food processing due to its excellent corrosion resistance and high strength. The porous titanium plate produced using the sintering process is to press the titanium powder into the desired shape and then sinter at high temperature.
Titanium powder particles link together during sintering to form a solid structure with interconnecting pores of specified size and shape. The sintered titanium plates produced have a high strength-to-weight ratio and are resistant to high temperatures and harsh chemical conditions.
Sintered titanium plates can be tailored to suit customer needs, such as pore size, pore dispersion, and thickness. To meet a wide range of applications, we can also manufacture porous titanium plates with complex geometries such as cylindrical, conical, and flat shapes. To ensure product quality, we conduct strict tests on porous titanium plates, including pore size distribution analysis, compressive strength test and corrosion resistance test.
Product parameters
Filtration grade: 0.2-100um
Thickness: above 1mm
Shape: square, round, shaped
Size: 300 800mm can be customized
Pressure: 0.2Mpa
Features
1. High strength and toughness: During the sintering process, the titanium powder particles are closely combined with each other, so that the sintered titanium plate has high strength and toughness, and can withstand certain impact and pressure.
2. Excellent corrosion resistance: Titanium itself has good corrosion resistance, and a uniform microporous structure can be formed through sintering, which further improves the corrosion resistance of titanium plates.
3. Can be made into complex shapes: through the sintering process, titanium sheets of various complex shapes and pore diameters can be made to meet the needs of different industries and applications.
4. Adjustable pore size and porosity: By adjusting the sintering process parameters, the pore size and porosity of the titanium sheet can be controlled to obtain the performance required for different applications such as filtration, separation, and adsorption.
How to purchase porous sintered titanium plate
A. Materials to be delivered;
B. Corrosion problems;
C. Special operating conditions involving pressure, temperature, etc.;
D. Pollutants encountered;
E. Required shape, dimensions and tolerances;
F. Required flow and pressure allowed by the filter unit.
Product Introduction
A porous titanium plate is a type of material made from titanium that has many small holes or pores throughout its surface. These pores can range in size from a few micrometers to several millimeters, depending on the manufacturing process and the intended use of the plate.
Porous titanium plates are commonly used in a variety of applications, includingbiomedical implants, filtration systems, and catalytic converters. One of their most important properties is their high surface area-to-volume ratio, which allows for efficient mass transfer and gas exchange.
Parameters
Material: titanium sponge
Porosity: 35%
Filtration rate: 0.22mm- 100mm
Thickness: above 1mm
Size: square round and customized with the drawing
How is the porosity of the plate controlled during manufacturing
The porosity of aporous titaniumplate can be controlled during the manufacturing process. In the powder sintering process,titanium powderis compressed and heated to a temperature just below the melting point of titanium. The powder particles then fuse together to form a solid plate with a controlled porosity. The porosity of the plate can be controlled by adjusting the size and shape of the powder particles, the temperature and pressure of thesintering process, and the amount of binder material used.
GR1 titanium plate is a high-purity titanium material extensively employed in diverse fields. GR1 represents the grade or material level of the titanium alloy, also identified as pure titanium Grade 1. It comprises pure titanium with a purity exceeding 99.5%, making it among the purest commercially available titanium. GR1 titanium plate displays exceptional physical and chemical properties. Additionally, it exhibits favorable thermal conductivity and a low coefficient of thermal expansion, ensuring stability in high-temperature environments. This enables it to endure stress under conditions of elevated temperature and pressure while preserving its structural integrity and performance.
Commercial Pure Titanium (also referred to as CP Ti or commercial pure titanium) is commonly employed in grades GR1 (TA1) and GR2 (TA2). It is a dense titanium metal with at least 99% titanium content with minor impurities including iron, carbon, oxygen, nitrogen, and hydrogen. Among these impurities, oxygen, nitrogen, and iron exert the most significant influence on the mechanical properties of pure titanium, with oxygen being particularly impactful. Even a 0.01% oxygen content can substantially enhance its strength. The interaction between hydrogen and titanium is reversible, and the primary effect of hydrogen on titanium's performance is "hydrogen embrittlement." Consequently, it is typically mandated that the hydrogen content does not exceed 0.015%. Commercial pure titanium generally contains 0.03%-0.08% oxygen and 0.03%-0.05% nitrogen.
Specification:
Size:100*100*1.0mm
Grade: GR1
Standard: ASTM B265
Surface Finishes: Brushed
What are the surfaces of titanium plates?
The surface of titanium plate can be treated and processed differently, with the following common surface treatments:
1. Untreated surface: The original surface of titanium plate is usually untreated and keeps its natural state. This surface usually has a smooth metallic luster.
2. Pickled surface: Titanium plate can be pickled to remove surface oxides and impurities to improve its purity and surface quality. Pickled surface is smoother and cleaner, suitable for applications with high surface requirements.
3. Polished surface: The surface of titanium plate can be polished by mechanical or chemical methods to give it a very smooth and mirror-like appearance. Polished surface is widely used in decoration, electronics and high-end industrial fields.
4. Anodized surface: Anodized surface of different colors and textures can be obtained by forming an oxide layer on the surface of titanium plate. This treatment method can increase the corrosion resistance of titanium plates and provide more decorative options.
5. Sandblasting surface: Through high-pressure sandblasting, a fine grit effect can be formed on the surface of titanium plates. Sandblasting surfaces are often used to increase the roughness of titanium plates, provide better adhesion, or for decorative purposes.
Product Introduction
Titanium mesh (titanium plate stretched mesh) is also called titanium rhombus mesh. Using the most recent technology, it is constructed from the original steel plate by cutting and extending. Its mesh body is more lightweight and capable of supporting more weight. Due to the difficulty in drawing titanium wires, the thinnest titanium wires that are relatively skilled in drawing can reach 0.1mm. Titanium wires have low elongation, high strength, high elasticity, and low flexibility.
The chemical liquid filter made of titanium mesh can withstand the test of high temperature and high humidity. Titanium mesh can be used to manufacture demister mesh, demister, titanium mesh packing, filter mesh, and titanium filter cartridge and filter column can be manufactured by combined welding. Titanium mesh is primarily utilized for gas, liquid, and other media separation as well as screening and filtration in environments with acid and alkali.
Product parameters
Material: titanium plate
Hole type: rhombus, hexagon, etc. according to customer requirements
Plate thickness: 0.1-10mm
Mesh: 0.5*112 36485*1010*2020*5025*5030*6040*80
50*100 customized
Size: According to customer requirements
Features
It has no rust, beautiful color, gorgeous color, beautiful appearance, strong and durable, high quality, high-grade
High characteristics, smooth mesh surface, uniform mesh, titanium mesh produced by machining, the shape of the hole is diamond-shaped hole, large opening rate, large surface area, high strength
Applications
As a mud net in the petroleum industry, as a sieve filter, for electroplating in the chemical fiber industry, and in the mining, petroleum, chemical, food, pharmaceutical, machinery manufacturing, and other industries, it is used for screening and filtering under acidic and alkaline environmental conditions.
Introduction to related terms
Short Pitch: The distance between the node centers along the short diamond diagonal.
Long Pitch: The distance between the node centers along the long rhombus diagonal.Wire stem width: The side stem width of the diamond-shaped hole in the expanded metal mesh is the length of the metal plate used to make a wire stem.
Plate thickness: the thickness of the original steel plate.
Contact Us
TEL: +8619992203758
FAX: 0917-3873009
Email:karrykang@bjygti.com
Company: TOPTITECH -- BAOJI YINGGAOCO., LTD
Website:https://www.toptitech.com/
ADD: No. 195, Gaoxin Avenue, High-tech Development Zone, Baoji City, Shaanxi, China
Material Gr1 GR2 pure titanium wire mesh
Surface: Bright or black
Features: The filtration performance is stable and satisfactory, etc
Size: 1-100 Mesh
Shape: Round and square, cut according to customer needs
100 Mesh GR2 Titanium Mesh Electrode Plate is mainly used to sieve and filtrate gas, liquid filtration, and other media separation under acid and alkali environmental conditions. Usually, there are 3 methods of producing the titanium mesh: plain weave, twill weave and dense weave. the thinnest titanium wire that is relatively skilled in domestic drawing can be as thin as 0.05mm due to the difficulty in drawing titanium wire, Titanium wire has the features of low elongation, high strength, high elasticity and low flexibility.
Type:
Plain titanium mesh, is the most common weaving method, and its main feature is that the density of the warp and weft wire diameters is the same.
Porous titanium sheets are versatile materials used as gas diffusion layers (GDLs) in various industries. With their unique properties, these sheets enable efficient gas transfer, making them crucial components in fuel cells, electrolyzers, and other electrochemical applications.
Porous titanium sheets are typically produced through a process called powder metallurgy. It involves compacting titanium powder into a desired shape and sintering it at high temperatures. The sintering process creates interconnected pores, resulting in the desired porosity.
Specifications:
Filtration precision: 0.2umâ??100microns
Porosity: 30%â??45%
Temperature resistance: 300 â??(wet)
Thicknessï¼?0.5mm-50mm
Width: Max. 1500mm
Length: Max. 6000mm
Feature
Efficient Gas Distribution: The interconnected pore structure of porous titanium sheets allows for uniform gas distribution across the surface area, ensuring efficient gas diffusion and transport.
Enhanced Catalyst Utilization: The high surface area of porous titanium sheets allows for the deposition of catalyst materials, promoting efficient electrochemical reactions and maximizing catalyst utilization.
Low-Pressure Drop: The design of porous titanium sheets ensures minimal pressure drop across the gas diffusion layer, optimizing overall system performance.
Surface Area: Porous titanium sheets offer a high surface area, enhancing the gas diffusion process and providing better electrochemical performance.
Electrical Conductivity: These sheets exhibit good electrical conductivity, ensuring efficient current distribution within the electrochemical systems.
Water Management: Porous titanium sheets assist in managing water within the gas diffusion layer, preventing flooding and aiding in effective electrochemical reactions.
Application:
Fuel Cells: Porous titanium sheets serve as essential components in proton exchange membrane fuel cells (PEMFC) and solid oxide fuel cells (SOFC). They enable effective gas distribution, and water management, and provide electrical conductivity.
Electrolyzers: Porous titanium sheets are used in electrolyzers for hydrogen production. They facilitate efficient gas diffusion and enable water management, resulting in improved electrolysis performance.
Batteries: Porous titanium sheets find application in various types of batteries, including lithium-air batteries and redox flow batteries. They enhance gas diffusion, and electrolyte distribution, and provide structural support for the electrode materials.
Chemical and Petrochemical Industry: Porous titanium sheets play a vital role in catalytic reactors, gas separation units, and other chemical processes. They provide a high surface area for catalyst deposition and facilitate efficient gas transport.
Name: Porous Titanium sheet
Standard: ISO90001:2015
Grade: Gr1
Thickness: 1.6 mm
Length and Width: 210mm*260mm
Dimensional tolerances:
Length and Width: +0.5MM
Porosity: 35%
Surface: No black spots, no burrs, no cracks,
Shape: Rectangle or Square
Porous Titanium Sheet is made of high purity titanium powder with a uniform aperture, flat and no rag, and minimum filtration accuracy up to 0.5 microns.
Porous Titanium Sheet is used in the following aspects
1. Corrosion resistance, acid, and alkali resistant environment.
2. High-temperature resistance, temperature resistance of 300 degrees.
3. It can be accurately filtered and intercept 98% as small as 0.5-micron particles.
4. Sharable and can be customized according to customer specifications.
5. It can be reused and used again after cleaning, doubling the service life.
Application
1. Petrochemical industry, water filtration, water purification.
2. Pharmaceutical industry, pharmaceutical, and liquid filtration.
3. Hydrogen production industry, hydrogen energy electrolytic electrode.
4. Gas purification industry, as a gas purification sieve.
Dia 2x400mm GR1 Titanium Straight Wire For Industry is a high-quality product with a small diameter available in various forms, including spools, cut TIG rod lengths, or full bars. Widely utilized in chemical processing and anodizing applications, this titanium wire is ideal for hanging or securing parts with its exceptional properties.
Dia 2x400mm GR1 Titanium Straight Wire For Industry offers outstanding corrosion resistance, making it highly reliable in harsh chemical environments. Whether for suspension purposes or securing components, this wire withstands the most demanding challenges. It can be conveniently cut and customized to desired lengths, ensuring a perfect fit for specific applications. Moreover, it is available in common welding rod sizes, providing added convenience for TIG welding projects.
Parameter
Material: GR1 titanium
Diameter: 2mm
Length: 400mm
Processing: Drawing Process
Features
Corrosion Resistance: The GR1 titanium composition provides outstanding resistance to corrosion, making it highly suitable for use in harsh chemical environments. This ensures long-lasting performance and durability.
Versatile Customization: The titanium straight wire can be easily cut and customized to meet specific requirements. Whether you need it in TIG rod lengths or as full bars, our product offers flexible options for different applications.
Reliable Strength: With carefully controlled manufacturing processes, our titanium wire maintains a perfect balance of strength and flexibility. It can withstand high temperatures and pressures, ensuring stability and reliability in demanding industrial settings.
Wide Application Range: Our Dia 2x400mm GR1 Titanium Straight Wire finds extensive use in chemical processing, anodizing, and welding applications. Its versatility and exceptional properties make it suitable for a diverse range of industries.
High-Quality Standards: Our product adheres to rigorous quality control measures, ensuring that it meets or exceeds industry standards. We prioritize delivering a product that consistently meets customer expectations.
Product Introduction
GR1 Titanium mesh from TopTiTech is produced by weaving pure titanium wire, so it is also called titanium mesh. According to the surface of the raw material, titanium mesh (or titanium wire mesh) can be classified into black and bright varieties. The black titanium mesh is made of pure titanium wire with graphite emulsion coating on the surface, which is suitable for ship filtration and manufacturing seawater filtration titanium mesh.
The graphite emulsion coating of GR1 titanium mesh from TopTiTechis removed before weaving pure titanium wire into the net. It is suitable for manufacturing electrode nets, titanium battery current collection nets, and fine chemical liquid filter titanium nets.
Product parameters
Material: GR1, GR2
Production process: plain weave
Filter hole type: square
Filtration accuracy: 0.02mm-50mm
Width: 5mmâ??3000mm
Titanium mesh use: chemical filtration, fuel cell anode titanium current collector, electrolyzer anode mesh
Products classification
1. Pure titanium wire Tiâ?¥99.6%, black surface, black titanium mesh is suitable for seawater filtration and other industries where the purity of the solution is not high.
2. High-purity titanium wire: the surface is bright without oxidation layer, and the bright titanium mesh is suitable for manufacturing titanium electrode mesh and chemical titanium filter mesh.
What are the advantages about Ti?
Titanium has excellent qualities such as light specific gravity, high strength, low temperature resistance and corrosion resistance, and is not easy to oxidize. It has the reputation of strategic metal and the most valuable metal in the 21st century. It is extensively utilized in a variety of industries, including aircraft, shipbuilding, the military, chemical machinery, electric power, seawater desalination, and medical equipment. It has an important position and role in the development of the national economy. It can also be used in high-temperature electric furnace, mining, petroleum, chemical, food, medicine, machinery manufacturing and other industries.
Products application
Performance and application of titanium mesh: Titanium mesh has good corrosion resistance in acidic and alkaline solutions, and is used to manufacture titanium filter mesh, titanium anode mesh, ion membrane electrolyzer electrode mesh and other products. Titanium mesh has strong corrosion resistance in seawater.
Product name: Titanium wire
Grade: TAO, TA1, TA2, TA3, TA4, TA5, TA6, TA7, TA9, TA10, TC4, TC6, TC11, GR1, GR2, GR3, GR5 Ti6AL4V ELI, Ti6AL7Nb, Ti13Nb13Zr, Ti1533
Standard: GB/T3623, ASTM B863, ASTM B348, ASTM F67, ASTM F136 AMS4951-2003
Industrial titanium welding AMS49542003 Ti-6Al-4V alloy wire
Specification:
A, titanium wire specification: 0.8-6.0mm
B. Specifications of titanium wire for glasses: 1.0 6.0mm
C. Specifications of titanium wire: 8.0mm (special for hangers)
D. Welding wire specification: 2.0mm, 2.5mm, 3.0mm
Surface: pickled, bright
Features: light weight, corrosion resistance, high strength, good heat resistance, good ductility, non-toxic, non-magnetic, excellent mechanical strength, etc.
State: annealed (M), hot-working (R), and cold-working (Y) (annealing, ultrasonic flaw detection)
Applications include those for the military, medical, sporting goods, eyewear, jewelry, headwear, electroplating hangers, and other industries.
Product name: titanium block, titanium cube, titanium forging
Material:
Domestic: TA1, TA2, TA3, TA4, TA9, TA10, TC4;
American Standard: GR1, GR2, GR3, GR4, GR5, GR7, GR11, GR12, GR23;
National standard: GB/T16598-1996 Ti 6Al 4V, Ti-0.2Pd, Ti0.3Mo 0.8Ni, T3AI 2.5V, Ti 6AI 4V ELL
American Standard: ASTM B348, ASTM B381, AMS 4928
Specifications
Outer diameter 400-700*inner diameter 150-500*height 40-250
Features
1. Anti-pressure;
2. High temperature resistance;
3. Anti-corrosion;
4. Professional customization.
Products Description
The pure titanium aerator head for ozone aeration is made of industrial pure titanium powder (purity â?¥ 99.6%) as the main raw material, which is sintered at high temperature and high vacuum. The aeration head is divided into three types: tube type, plate type and spherical type. The spherical type is welded by porous titanium spherical surface and titanium plate, which can be directly connected to the pipe thread.
Various interface connection methods can be customized according to the specific needs of customers. The pure titanium aerator head for ozone aeration is widely used in Ozone sterilization for drinking water and reclaimed water reuse, aeration in sewage treatment aeration tanks, and fermentation oxygenation, etc.
The aeration bubble diameter of this product is small, the gas-liquid interface diameter is small, the gas-liquid interface area is large, the bubbles diffuse evenly, no hole blockage occurs, and the corrosion resistance is strong. The aerator is an essential equipment for aeration and oxygenation of drainage. Underwater aerators mainly include microporous aerators and jet aerators, which can be divided into surface aerators and underwater aerators according to the method of use. It is suitable for urban sewage, new expansion of large factories and renovation of old aeration tanks, and the aeration tanks can be operated intermittently.
The oxygen utilization rate of the aerator head has high power efficiency, large service area, low energy consumption, fine and uniform bubbles, good flow rate and state; no need for repeated flushing, and easy management.
Products features
1. Uniform and small pore size;
2. High porosity and large aeration range;
3. High temperature resistance, acid and alkali resistance, oxidation resistance;
4. No particle shedding;
5. Outstanding pressure resistance;
6. Good sealing.
Application field
1. Ozone sterilization and aeration of pure water and mineral water;
2. Ozone aeration of industrial wastewater;
3. Domestic sewage treatment aeration;
4. Ozone aeration of petrochemical wastewater.
Product specification
Spherical type: �?100MM, �?150MM, �?180MM
Flat type: �?125MM, �?180MM, �?235MM
Tube type: �?20MM, �?30MM, �?40MM, �?50MM, �?60MM
Interface: 4 points, 6 points, other special interfaces can be customized
In pneumatic systems and air discharge equipment, noise can be a significant concern, affecting both productivity and comfort. To address this issue, the 5 micron M10 thread air muffler has emerged as a reliable solution.
Crafted from sintered stainless steel, this innovative product effectively reduces noise while allowing airflow to pass through. Its exceptional performance at high temperatures and pressures, combined with its easy installation and maintenance, make it an ideal choice for various applications.
Parameters
Material: 316L
Size: Dia 14*30mm Length
Pore size: 5 micron
Interface: M10*1.5
Features
Effective Noise Reduction: The muffler significantly reduces noise levels in pneumatic systems and air discharge equipment, creating a quieter working environment.
Unobstructed Airflow: Designed to allow the passage of airflow, the muffler does not hinder system performance while reducing noise transmission.
High-Temperature and High-Pressure Resistance: The sintered stainless steel construction ensures the muffler maintains its shape and functionality even under extreme conditions.
Easy Installation and Maintenance: The muffler's direct installation capability simplifies the integration process, while its easy-clean design minimizes maintenance efforts.
Applications
Pneumatic Tools: The air muffler is ideal for reducing noise generated by pneumatic tools, enhancing workplace safety and comfort.
Air Compressors: By installing the muffler on air compressors, noise levels can be effectively reduced, creating a quieter working environment.
HVAC Systems: The muffler helps minimize noise in heating, ventilation, and air conditioning (HVAC) systems, providing a more comfortable indoor environment.
Industrial Machinery: The muffler can be employed in various industrial machinery, reducing noise pollution and improving worker well-being.
Automotive Manufacturing: Applied in automotive manufacturing processes, the muffler reduces noise generated by air discharge equipment, ensuring a quieter production environment.
Titanium Disc Aerator is a device used in water treatment. It is commonly employed to increase the dissolved oxygen and stimulate microbial growth during the wastewater treatment process. This type of diffuser utilizes disc-shaped components made from titanium alloy, known for its excellent corrosion resistance and high strength, making it suitable for harsh wastewater treatment environments.
Parameters
Material: GR1 titanium powder
Pore size: 20um
Diameter: �?150mm
Connection: Thread interface
Technique: Sintering and Welded (no adhesives)
Features
Material Stability: High porosity, broad aeration range, high-temperature resistance, acid and alkali resistance, oxidation resistance, and no pore blockage. Excellent chemical stability and resistance to acid-base corrosion.
High Operational Efficiency: Low aeration resistance, large gas-liquid interface area, uniform bubble diffusion without pore blockage. Reduces energy consumption by 40% compared to conventional aeration methods, nearly doubling the wastewater treatment capacity.
Wide Range of Applications: Primarily used in wastewater treatment, textile dyeing industry, food processing, spray towers, industrial wastewater, purification towers, etc.
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Reliable Performance: Strong resistance to microbial attack, good airtightness, compact structure, less prone to damage, suitable for harsh operating conditions.
Applications
The aerator is a crucially important equipment widely utilized in the field of water treatment. It plays a significant role in sewage treatment, purification of drinking water, industrial production, and other areas. By injecting air into water, the aerator provides oxygen for microbial activities, facilitating the process of biological degradation. This process effectively removes pollutants such as organic substances and ammonia nitrogen from wastewater.
Firstly, aerators play a crucial role in sewage treatment. In conventional sewage treatment processes, aerators are commonly used in activated sludge and extended aeration activated sludge methods. By injecting a large amount of oxygen into wastewater, aerators facilitate microbial decomposition of organic compounds and oxidation of ammonia nitrogen, meeting water quality treatment requirements.
Secondly, aerators also play a significant role in drinking water purification. In the treatment of drinking water, aerators are often used in combination with processes such as coagulation and sedimentation. By infusing oxygen into water, aerators provide sufficient oxygen supply for microbial degradation in the water purification process. This biological degradation effectively removes pollutants such as organic substances, odorous compounds, and heavy metals, improving the quality and taste of water.
Product Introduction
A metal wire mesh laminated panel is a type of composite panel made by bonding a metal wire mesh between two layers of solid material. The solid material can be made of various materials, such as wood, plastic, or metal, depending on the intended use and desired properties of the panel.
The metal wire mesh can be made of various metals, including stainless steel, aluminum, and copper. The mesh is typically woven or welded and can vary in size and shape, depending on the desired appearance and functionality of the panel.
The laminating process involves applying an adhesive to the metal wire mesh and then sandwiching it between the two layers of solid material. The adhesive is typically a thermosetting resin that forms a strong bond between the metal mesh and the solid material layers.
The resulting panel has a unique appearance and properties that make it suitable for a variety of applications. The metal wire mesh provides strength, durability, and a distinctive visual texture, while the solid material layers can provide additional stiffness, insulation, or other desired properties.
Metal wire mesh laminated panels can be used for architectural and design purposes, such as wall cladding, ceiling tiles, and decorative screens. They can also be used in industrial applications, such as filtration systems, conveyor belts, and safety barriers.
Parameter
Brand: TOPTITECH
Material: stainless steel (316/316L/304/304L)
Filtration accuracy: 1um-200um
Standard size: 1200x1200mm (any size can be customized)
Layer: 5-6 layers
Application
1. Chemistry and petrochemistry
2. Pharmaceutical industry
3. Plastics industry
4. Food industry
5. Automotive industry
6. Mechanical engineering, etc.
Product Introduction
30mesh platinum coated titanium anode mesh screen is a type of wire mesh that is made from titanium wire. It is a high-performance material that offers excellent corrosion resistance, high strength-to-weight ratio, and good biocompatibility.
30mesh platinum coatedâ??titaniumâ??anodeâ??mesh screen is commonly used in applications where high corrosion resistance and high strength are required. The mesh can be customized in terms of mesh size, wire diameter, and weave pattern to meet specific application requirements.
Parameters
Aperture: 0.2mm
Mesh: 30 mesh
Size: 107mm*197mm*0.45mm
Color:white pure
specifications in stock: 5 mesh, 15 mesh, 20 mesh, 30 mesh, 40 mesh, 60 mesh, 80 mesh, 150 mesh, 200 mesh, 400 mesh
Weaving method: Plain woven, Dutch woven, Twilled woven
Applications
Medicine
Satellite and aerospace
Environmental industry
Electroplating industry
Battery industry
Surgery
Product Introduction
Nickel mesh anode is an anode material crafted from nickel. It is formed through a meticulous precision expanding technique using nickel sheet. Its exceptional corrosion resistance, reliable electrical conductivity, and impressive durability guarantee a long-lasting service life.
Nickel mesh anodes possess notable benefits such as superior current efficiency, cost-effectiveness, and exceptional corrosion resistance. They are versatile for use in various electrolytes, including those of acidic, alkaline, and chloride compositions. The adaptability of nickel mesh anodes to different shapes and sizes expands their applicability to diverse applications.
Parameters
Material: Nickel
Grade:Nickel 200, 205, 207, N2,N4,N6,N8
Thicknessï¼?Max 50mm
Widthï¼?50-1000mm
Length:500mm-6000mm
Mesh count:1-300 mesh
Five-layer sintered stainless steel mesh is a specialized material composed of five layers of stainless steel wire mesh with varying openings and diameters that are sintered together in a vacuum environment. This process enhances the characteristics of stainless steel woven wire mesh, resulting in an integrated porous material with improved mechanical strength, high permeability, and enhanced structural integrity. The sintering process bonds the contact points of different wire meshes together to create molecular diffusion-welds at every intersection of the wire mesh, which in turn enhances the temperature and pressure resistance of the sintered mesh. Additionally, the mechanical strength of the coarser support layers is provided while maintaining the filtration rating of the finest mesh layer.
Specifications
Materials: Stainless steel 316 L, stainless steel 304, 304L, and other materials available upon request.
Filtration accuracy: 1 micron to 300 microns.
Heat resistance: Up to 600C.
Standard thickness: 1.7 mm.
Standard sizes: 480 mm 480 mm, 500 mm 1000 mm, 600 mm 1200 mm, 610 mm 1250 mm, 1000 mm 1000 mm, and 1200 mm 1200 mm. Other sizes can be designed according to customers' requirements.
Maximum size: 1219 mm 1219 mm.
Type classification: Sintered Dutch woven wire mesh and sintered square woven wire mesh.
TOPTITECH sintered wire mesh filter is composed of multiple layers of sintered wire mesh panels that are heated, pressed, and bonded together using high-temperature vacuum sintering, argon arc, or plasma welding. The size and distribution of the holes are determined by the selection of wire diameter, mesh size, mesh layer, and weaving method of the wire mesh. The sintered wire mesh filter is the ideal material for filtering because of the superior mechanical qualities produced by the manufacturing process. The standard product is typically made up of five layers, but it can be customized to include six or seven layers upon customer request.
Products Parameters
Material: SUS 316L
Diameter: 308mm
Length: 260mm
Filtration accuracy: 10um
Product Introduction
The stainless steel wire mesh sintered filter element is a derivative product of stainless steel sintered mesh. In this filter material, the wire woven mesh is laminated and vacuum sintering to create a multilayer wire mesh, which is strong mechanically.
The stainless steel metal sintered mesh filter structure generally contains five layers, which are divided into five parts: protective layer, filter layer, separation layer, support layer and reinforcement layer. The standard five-layer screen thickness is 1.7mm.Thermal and processability, it is a filter material with good filtering effect, high strength and long service life.
Product parameters
Name: Stainless steel wire mesh sintered filter element with high mechanical strength for oil pipeline filtration
Structure: standard five layers
Filtration accuracy: 2-200m
Working temperature: -200-650
Size: customized
Filtration accuracy: 1-200 microns
Product Features
1. High mechanical strength
2. High temperature resistance, corrosion resistance
3. High filtering precision
4. Strong and durable
5. Easy to process
6. Easy to install.
Applications
Mainly used for pipeline filtration in petrochemical industry.
The multi-layer sintered stainless steel wire mesh filter tube is a type of filter component. It is formed by multiple layers of fine stainless steel wire mesh and the gaps between the layers are bonded through a special high-temperature sintering process, creating a tubular structure.
This type of filter tube typically employs high-quality stainlessThe manufacturing process of this type of filter tube involves several steps:
Selection of high-quality stainless steel wire materials, such as 316L stainless steel wire, typically arranged in multiple layers.
Selection of high-quality stainless steel wire materials. This causes the layers of wire mesh to sinter and fuse together, creating an integral filtering structure.
Filter tubes form a fixed grid structure. With precise pore sizes and a certain level of filtration accuracy, effectively filtering out tiny particles and impurities in liquids or gases.
Finally, the tube is cut or customized into different sizes and shapes to meet specific filtration requirements.
The main features
Effective Filtration: To ensure sterility and hygiene, pharmaceutical factories routinely perform thorough cleaning and disinfection of pharmaceutical tools and filtration equipment. Sintered stainless steel powder filters facilitate this process as steel, unlike other metals, has fewer pores that easily trap impurities.
Micron-Level Pores: The mesh filter core can remove particles as small as 0.2 microns and can be customized for your specific equipment. Stainless steel's malleability and stable performance are robust. Choosing the appropriate stainless steel sanitary filter depends on its application within the processing unit.
Easy Cleaning and Disinfection: The popularity of sintered stainless steel filters in the pharmaceutical industry stems from their ease of cleaning and disinfection. Maintaining equipment cleanliness ensures prolonged equipment lifespan while minimizing contamination risks.
High and Low-Temperature Resistance: Stainless steel alloys are known for their excellent performance at both high and low temperatures. At high temperatures, stainless steel demonstrates outstanding compressive strength, making it suitable for high-temperature filtration needs. Conversely, at lower temperatures, stainless steel's tensile strength actually increases more than at room temperature, making it ideal for refrigeration and low-temperature filtration equipment.
TOPTITECH's 1.4mm Thickness Multi-layer (3 layers) Titanium Mesh for Electrolyzer features a multi-layer design, each meticulously crafted layer offers superior strength, corrosion resistance, and conductivity. The optimized thickness of 1.4mm strikes the perfect balance between structural integrity and efficient electrolysis, ensuring uniform current distribution and minimizing energy loss.
Crafted with precision, TOPTITECH's titanium mesh features a multi-layer design, consisting of three distinct layers. Each layer is meticulously engineered to deliver exceptional strength, corrosion resistance, and conductivity. The combination of these layers ensures optimal performance and longevity, even under demanding operating conditions.
Specifications
Material: GR1 titanium
Size: 50x50mm
Pore size:1x2mm, 2x4mm, 0.5x1.5mm
Thickness: 1.4mm, 1mm, 0.9mm
Technique: Sintering
Features
Enhanced Strength and Durability: Our titanium mesh features a multi-layer construction that delivers superior strength and durability. Withstanding high pressures and harsh chemical environments, this mesh offers long-lasting performance, reducing maintenance and replacement costs.
Excellent Conductivity: Crafted from high-quality titanium material, our mesh exhibits excellent conductivity. The multi-layer design ensures uniform current distribution, enhancing electrolysis efficiency and minimizing energy consumption.
Superior Corrosion Resistance: Titanium is renowned for its exceptional corrosion resistance properties. Our titanium mesh withstands various corrosive substances and environments, making it ideal for electrolytic processes involving strong acids, alkalis, and other corrosive media.
Improved Energy Efficiency: Harness the power of energy efficiency with our titanium mesh. Its multi-layer construction and excellent conductivity ensure minimal energy loss during electrolysis, maximizing energy utilization and reducing operational costs. Contribute to sustainable practices while achieving optimal results.
Precise Current Distribution: Achieve precise and uniform current distribution with our titanium mesh. The multi-layer design enhances the flow of electrolytes through the mesh, ensuring consistent and controlled electrochemical reactions. This promotes high product quality and minimizes the risk of uneven deposition or plating.
Sustainable Solution: Embrace sustainability with our titanium mesh. Made from a recyclable material, it offers a greener alternative for your electrolysis processes. Its long lifespan and reduced energy requirements contribute to environmental conservation and align with your eco-conscious goals.
Differences Between Multi-layer Sintered Titanium Mesh and Multi-layer Sintered Stainless Steel Mesh