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100 Microns Sintered Titanium Filter Cartridge

Supplier From China
Jun-07-24

Sintered titanium filters are manufactured using 99.6+ % pure titanium powders. Depending on the desired filter morphology, the powders are compressed through isostatic pressing, uniaxial pressing, or roll-compacting. The resulting green body is then subjected to sintering in a furnace to produce the final sintered filter.

The titanium rod filter element utilizes corrosion-resistant titanium rods, making it highly resistant to high temperatures and impacts. It is non-toxic, does not shed particles or adsorb liquid components, and offers a long service life (typically 4-5 years). The titanium rod filter element is easy to clean and renewable. It employs deep filtration, forming a dense filter layer with gaps on the surface of the titanium rod, effectively filtering particles. Additionally, particles smaller than the pore size of the titanium rod can be tightly captured on the channel walls, enhancing the filtration accuracy. The titanium rod filter shell is constructed from high-quality 316L or 304 stainless steel, featuring a mirror-polished interior and exterior.

Specifications:
Diameter: �¤60mm
Length: 1000mm
Filtering accuracy: 100�¼m
Interface type: M30 interface (can be made as required)
Technic: Sintering

Filtration Principle

When the filter medium enters the filter cartridge through the liquid inlet, impurities are initially trapped by the surface of the titanium rod, forming a dense filter layer. This filter cake layer contributes to the filtration process. Simultaneously, particles smaller than the diameter of the titanium rod's pores enter the micropores on the rod walls. The intricate and circuitous nature of these curved and slender pores, combined with fluid flow-induced extrusion and collision, facilitates effective particle capture. This deep filtration occurs within the titanium rod, as impurities are intercepted on its outer surface and inner wall. The filtered material exits through the outlet. As impurities accumulate within the filter cartridge, the pressure increases. Regeneration of the filter titanium rod is required once the pressure reaches 0.3MPa.

Features of Titanium Filter Cartridge:

Compacted pre-graded Titanium powder:
Sintered metal filters are constructed using precisely graded titanium powder. This powder undergoes compaction and sintering, a high-heat process that bonds the particles without melting them. The result is a robust, porous metal structure with exceptional strength and filtration performance.

Welded end-caps prevent filtrate bypass:
Titanium filters feature integrally welded end-caps, eliminating the risk of filtrate bypass. This ensures that all fluid passes through the filter media, maximizing filtration efficiency and preventing contamination of the filtrate. This leak-proof design is essential for maintaining process integrity and achieving reliable results.

Price and Minimum Quantity

Price: $3 - $10
MOQ: Not Specified

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Introduction:
Porous Titanium Tube is crafted using industrial high-purity titanium powder (>99.6%) through a series of processes including powder classification, molding, sintering, and mechanical welding. The Porous Titanium Tube exhibits exceptional adaptability, allowing for adjustable porosity and filtration accuracy across a wide range.

Featuring an open cell structure, Porous Titanium demonstrates great promise in the field of implant materials. Its remarkable attributes, such as a low elastic modulus, excellent bioactivity, biocompatibility, and the capacity for bone regeneration, make it an ideal choice for medical applications.

At TOPTITECH, we provide a diverse range of Porous Titanium Tubes that cater to varying filtration precision requirements and dimensions. Additionally, our services extend to machining capabilities, enabling operations such as punching and cutting on sintered titanium tubes. For specific needs, we also offer Porous Titanium Tubes with one end closed.

Specifications:
- Material: Gr1 pure titanium powder
- Filtration Precision: 30 Micron
- Diameter: 150mm
- Length: 40 inches (1000mm)
- Porosity: 30-40%
- Technique: Sintered

Feature
Porous titanium tubing offers high-temperature resistance up to 300�°C for normal use applications.

It maintains strong mechanical properties with good plasticity, allowing for machining to customer specifications.

This material demonstrates excellent corrosion resistance in harsh chemical environments. It can withstand oxidation and exposure to nitric acid, sulfuric acid, dilute hydrochloric acid, acetic acid, liquid hydrogen, and liquid nitrogen.

Its uniform, stable pore structure coupled with precise filtration abilities delivers highly effective purification.

No particle shedding occurs, preventing secondary contamination.

The tubing also enables easy, repeated online cleaning through back blowing.

Outstanding wear and impact resistance endow porous titanium with durable mechanical characteristics.

Applications:
1. Chemical Processing: These filter tubes are used in chemical processing industries to remove impurities and ensure the purity of liquids and gases.
2. Petrochemical Industry: They play a crucial role in the petrochemical industry by filtering out contaminants and particulate matter from various fluids.
3. Pharmaceutical and Biotechnology: Porous titanium filter tubes are commonly used in pharmaceutical and biotechnology applications to achieve high levels of purity in drug manufacturing and sterile filtration processes.
4. Water Treatment: These filter tubes are utilized in water treatment systems to remove suspended solids, bacteria, and other impurities from water sources.
5. Food and Beverage: Porous titanium filter tubes find application in the food and beverage industry for filtration during the production of beverages, dairy products, and edible oils.
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1. Manufacturing Technique
Titanium sintered porous material is a kind of porous material with high quality spherical and high purity titanium powder as raw material and it is made rigid by forming and sintering at high temperature.
Feature: the material contains a large number of connected or semi-connected pores, the pore structure is composed of regular and irregular powder particles, the size and distribution of pores and the size of porosity can be adjusted according to the powder particle size combination and preparation process to meet the actual needs of customers.
2.Properties of titanium sintered porous materials:

Pore diameter uniformity, pore stability, high separation efficiency.
High porosity, low filtration resistance, and high permeability.
Good chemical stability, acid, and alkali corrosion resistance, oxidation resistance.
Morphological stability, no particle shedding, comply with food hygiene and pharmaceutical GMP requirements.
Good mechanical properties, low differential pressure, large flow.
Strong anti-microbial ability, does not interact with microorganisms.
Online regeneration, easy cleaning, long service life.
Excellent biocompatibility can be widely used in biological, food, pharmaceutical, medical industry.
Excellent electromagnetic shielding performance.
Good damping and shock resistance.
3.Application of titanium sintered porous materials

Titanium sintered porous materials are mostly used for filtering materials, electrodes, heat transfer materials, catalyst carrier materials, noise-canceling materials according to their physical and structural properties.

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Terminal filtration of petroleum products in the petrochemical industry and filtration of carbonic alkali liquid in the chemical industry.
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Filtration and recovery of the precious metal catalysts in the fine chemical industry.
The electrode matrix of a fuel cell.
Catalyst carrier in gas and liquid catalytic reactions.
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Product Introduction

Sintered porous titanium rod filter cartridges are unique because of their exceptional strength, durability, and resistance to corrosion. These filters are made by compressing and sintering titanium powder to form a solid tube with a precisely controlled pore structure. The resulting material is highly porous and provides excellent filtration efficiency and flow rate.
Sintered porous titanium rod filter cartridges are designed to have a highly controlled pore structure, which allows for precise filtration of contaminants based on their size and shape.



Parameters
Material: metal titanium powder
Outer diameter: �¤10 20 30 40 50 60 mm
Length: 10 20 30 40
Filter connector: M20 M30 222 226
Filtration accuracy: 0.5um, 1um, 3um, 5um, 10um, 20um, 50um
Working pressure: 0.1MPa 0.6MPa
Working temperature: 300
Flow rate: 0.5m3/h 200m3/h


Features
1. High efficiency: Sintered porous titanium rod filter cartridges have a high filtration efficiency, meaning they can effectively remove particles and contaminants of various sizes and shapes.

2. High flow rate: Sintered porous titanium rod filter cartridges can handle high flow rates without clogging, which is important in applications where a high filtration rate is required.

3. High dirt holding capacity: Sintered porous titanium filter tubes have a high dirt holding capacity, meaning they can hold a large number of contaminants before needing to be cleaned or replaced.


Applications in harsh environments
Sintered porous titanium filter tubes can be useful in harsh environments where other filters may fail due to extreme temperatures, pressures, or corrosive substances.
For example, in the oil and gas industry, drilling operations often produce fluids that contain abrasive particles, corrosive chemicals, and high temperatures and pressures. Sintered porous titanium filter tubes can be used to filter out these contaminants and protect downstream equipment, such as pumps and valves, from damage.
In the chemical processing industry, sintered porous titanium filter tubes can be used to filter out corrosive substances and maintain the purity of chemical products. These filters can withstand the harsh chemical environments and high temperatures and pressures that are common in chemical processing applications.
Overall, sintered porous titanium filter tubes are suitable for use in a wide range of harsh environments, where they offer excellent filtration performance and durability.
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