Sintered Stainless Steel Wire Mesh Filter

Product Introduction



40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass.



40 Micron Stainless Steel Sintered Wire Mesh Filter Element consists of multiple layers of wire mesh that are stacked and then sintered together. The sintering process creates a solid bond between the wires, resulting in a robust and durable filter element that can withstand high temperatures, pressures, and corrosive environments.



Parameter

Material: stainless steel

Grade:SS 316L, SS 304L, SS 316, SS 304

OD: Max. 200mm

Length: Max. 1500mm

Accuracy / Pore Size: 0.2um-200um

Porosity: 30%-60%

Temperature resistance: â?¤300â??

Technique: Sintering Process

Surface: Smooth, clean and metallic


Feature

40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters.

First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced.

Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses.

Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.

Sintered stainless steel mesh filter is a new type of filter material made of multi-layer metal woven wire mesh through special lamination pressing and vacuum sintering. The meshes of each layer of wire mesh are interlaced to form a uniform and ideal The filtration structure has excellent filtration accuracy, filtration resistance, mechanical strength, wear resistance, heat resistance, cold resistance and processability, especially ideal for filtration that requires high compressive strength and uniform filtration precision.
Parameters:
Material: 316L stainless steel
Filtration accuracy: 0.22-100um
Size: standard or customized
Application:
(1) Used as dispersion cooling material in extremely high temperature environment;
(2) Orifice plate material for gas release liquid fluidized bed;
(3) Used for high-precision, high-reliability high-temperature filter materials;
(4) Used for high pressure backwash oil filter.
Examples:
(1) Precision filtration of various hydraulic oils and lubricating oils in the machinery industry;
(2) Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature corrosive liquids in the petrochemical industry, filtration, washing and drying of materials in the pharmaceutical industry;
(3) Application of gas homogenization in powder industry, fluidized plate in steel industry;
(4) Buzzer, etc. in explosion-proof electrical appliances;
(5) Gas-solid, liquid-solid, gas-liquid separation.
Performance advantages:
1. High strength and rigidity: high mechanical strength and compressive strength;
2. High precision, uniform and stable: uniform filtering performance can be achieved for the filtering particle size with a precision of 1~300 m, and the mesh does not change during use;
3. Wide range of use environments: It can be used for filtration in temperature environments ranging from -200 C to 650 C and acid-base corrosive environments;
4. Excellent cleaning performance: good countercurrent cleaning effect, can be used repeatedly, and long life (can be cleaned by countercurrent water, filtrate, ultrasonic waves, dissolution, baking, etc.).

A 316 stainless steel wire mesh filter ring refers to a filtration device made from 316-grade stainless steel wire mesh material in the form of a ring. Stainless steel wire mesh is a popular material choice for filters due to its durability, corrosion resistance, and excellent mechanical properties.

The 316 stainless steel grade is specifically known for its enhanced resistance to corrosion, particularly in environments containing chlorides, such as saltwater or marine applications. This makes it suitable for various industries where filtration is required, including chemical processing, oil and gas, food and beverage, pharmaceuticals, and wastewater treatment.

Specifications
Wire materials: SUS316L
Wire diameters: 0.5 mm
Diameters: 60mm
Length: 50mm
Weaving methods: plain weave
Layer: multiple five layers
Filtration precision: 100 �µm

Features
Physical Properties: The 316 stainless steel sintered wire mesh filter ring exhibits several outstanding physical properties, including high tensile strength, high dirt holding capacity, high strength, resistance to high pressure, precise filtering accuracy, resistance to wear, excellent abrasion resistance, and high temperature resistance.
Chemical Properties: This filter ring demonstrates excellent chemical properties, with acid resistance, alkali resistance, and corrosion resistance.
Process Properties: The filter ring has a controlled and uniform porosity, long service life, precision-punched without burrs, compatibility with most fluids, weldability, ease of installation and removal, and it can be easily cleaned and reused.



Applications
Oil and Gas: The oil and gas industry effectively employs diffusion-bonded metal wire mesh to prevent sand in various types of formation sands and for various gravel packing applications.
Fluidization: Sintered wire mesh is used to fluidize bulk powders and solids under the most challenging conditions, such as extreme temperatures and highly corrosive environments.
Power Generation: Diffusion-bonded wire mesh maximizes the performance of power generation filtration systems, suitable for applications like reactor water purification and fuel pool purification. It also helps reduce operational costs for condensate water filters and polishing systems.
General Industry: General industry applications of sintered wire mesh include catalyst recovery, steam filtration, polymer filtration, desalination, and more.

The 1-micron customized sintered stainless steel wire mesh filter disc is an excellent choice for precise filtration. It is manufactured through laser cutting of sintered wire mesh, achieved by fusing the mesh at high temperatures in a vacuum environment.

Sintering ensures uniformity of the original weave, while also fixing the size, shape, and porosity at the micron level. The sintered mesh can be single or multi-layered, offering high strength and rigidity. Depending on specific requirements, the sintered metal filter discs can be shaped as circles, rings, squares, ovals, or sectors. Additional outer rings can also be added upon customer demand. These sintered mesh filter discs find extensive use in filtration processes across various industries, effectively separating gas and liquid and filtering oils and fuels.

Parameters
Material:316L
Size: Dia120*3mm thickness
Filtration rating: 1 micron

Key Features

High rigidity and stability, resulting in a long lifespan.

Outstanding resistance to corrosion, acids, alkalis, and wear.

Excellent heat resistance, enabling usage within a temperature range of -200�°C to 600�°C.

Multiple filter grades available, ensuring high filtration precision suitable for diverse applications.
Impressive dirt holding capacity.

Easy cleaning and reusability, reducing downtime.

Applications

Sintered metal filter discs are widely applied in the filtration of corrosive liquids, gases, catalyst recovery, steam treatment, and gas-liquid jetting within several industries:
Petrochemical and chemical industries.
Pharmaceutical industry.
Plastic industry.
Automotive industry.
Food and beverage industry.
Metallurgical industry.
Environmental sector.
Aerospace industry.

Working Principle
The fluid involved in the filtration process enters the filter housing through the inlet. As the fluid flows, the filter media captures and retains undesired particles. This process continues until the filter basket becomes full and can no longer retain more contaminants. To ensure efficient filtration, the filter basket must be removed and the contaminants cleared.

40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass.
Parameter
Material:stainless steel
Grade:SS 316L, SS 304L, SS 316, SS 304
OD: Max. 200mm
Length: Max. 1500mm
Accuracy / Pore Size: 0.2um-200um
Porosity: 30%-60%
Temperature resistance: â?¤300â??
Technique: Sintering Process
Surface: Smooth, clean and metallic


The function of each layer in the five-layer stainless steel wire mesh sintered filter element:
Outer Protective Layer: The outermost layer of the filter element is usually a coarse mesh that serves as a pre-filter to capture larger particles and prevent them from clogging the finer inner layers. This layer also protects the finer inner layers from damage.
Intermediate Protective Layer: The second layer is also a coarse mesh that provides additional protection to the finer inner layers. This layer helps to prevent the filter element from being damaged by high-pressure or high-velocity fluid flows.
Inner Filter Layer: The third layer is composed of a finer mesh size and serves as the primary filter layer. This layer is responsible for capturing smaller particles that were not captured by the outer protective layers.
Reinforcing Layer: The fourth layer is a coarser mesh size than the inner filter layer and serves as a reinforcing layer. It provides mechanical support to the inner filter layer and helps to prevent it from collapsing under high-pressure or high-velocity fluid flows.
Inner Protective Layer: The fifth and final layer is the finest mesh size layer that provides additional protection to the inner filter layer. This layer captures the smallest particles and prevents them from passing through the filter element.
Feature
40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters.
First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced.
Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses.
Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.
Application
1.Chemical Processing
2.Oil and Gas Industry
3.Food and Beverage Processing
4.Pharmaceuticals
5.Water Treatment

Product name cap strainer
Material Stainless steel woven mesh, sintered mesh, perforated metal.
Feature Made of single layer or multi-layer metal mesh. The metal mesh layer and mesh count are decided by different conditions of use and purpose. With high concentricity rate, big pressure resistant, stainless steel material, no burr, long service life.
Applications Petroleum chemical industry, oil field pipeline filter, fuel refueling equipment filter, water treatment equipment filter, pharmaceutical and food processing field etc.
Customized
Accept customized material and size.

Help for recommend suitable material and design shape

Product Introduction


Most Muti-layer Stainless Steel Sintered Mesh Filter Element, including conventional and pleated types, are constructed of premium stainless steel. The pleated type sintered mesh filter cartridge has a greater filtering surface than the conventional type, and both have strong mechanical strength and pressure tolerance. They resist corrosion and are simple to clean. Sintered mesh filter cartridges are used in the liquid and gas filtration, chemical fiber filtration, polyester, and water treatment sectors because of their great resilience and long service life.



The protective layer, filter layer, and support layer make up the Muti-layer Stainless Steel Sintered Mesh Filter Element. The multi-layer sintered laminates contain the fine woven wire mesh (the filter layer). The laminates shield the fine mesh from mechanical harm caused by pressure from the outside environment. The mechanical strength, stability, and longevity of the three, four, and five layers make them attractive.



Parameter

Material: stainless steel 304, 304L, 316, 316L

Length: 10-1500mm

Diameter: 10-80mm

Wall thickness: 10-50mm

Filtration accuracy: 0.2-300um

Layers: Single, 2 to 3, 5-layer & 6-layer or customized

Porosity: 35%-80%

Service temperature: -200 C to 1000 C



Features:

1.) Better mechanical properties;

2.) Good stable pore size;

3.) Easy cleaning, reusable and durable;

4.) Stable pore shapes for perfect permeability;

5.) Reliable quality, big particles filtration;

6.) Attractive surface;

7.) Excellent anti-acid, anti-alkahi, resist-temperature, resist-wearing; resist-recycling;



Application

1.) Oil & Gas production

2.) Water treatment;

3.) Food and beverage;

4.) Pharmacy;

5.) Chemical industry;

6.) Polymer filtration;

7.) Refine;

8.) Energy & nuclear.

316L Five-layer sintered mesh filter disc is a highly durable and efficient filtration material that is created by bonding together five layers of wire mesh  with varying openings and diameters through a process called sintering. This process involves bonding the contact points of the� wire meshes� together in a vacuum, resulting in a seamless, porous material with� enhanced mechanical strength, high permeability, and superior structural integrity.

The sintering procedure boosts the mechanical strength of the coarser support layers while maintaining the filtration rating of the finest mesh layer. Additionally, heat and pressure are used to create molecular diffusion welds at every intersection of the wire mesh, further improving the temperature and pressure resistance of the sintered mesh. 316L Five-layer sintered mesh filter disc is widely used in gas distribution,� polyester filtration, water treatment, and other applications where reliable and high-quality filtration is required.


Parameters
Material:� Stainless steel 316 L
Filtration accuracy:� 50 microns
Heat resistance:� 600 �°C
Size: Diameter95mm*Thickness6.0mm


Features
Exceptional Mechanical Strength and Stability: The sintering process creates a seamless, integrated material that offers unparalleled mechanical strength and stability, making it highly resistant to wear and tear.
High Permeability: The porous nature of the sintered wire mesh filter allows for maximum flow rates, making it ideal for applications where high levels of permeability are required.
Corrosion Resistance: Stainless steel is inherently resistant to corrosion, making it an excellent choice for applications where exposure to harsh environments is a concern.
Versatile Fabrication: Stainless steel sintered wire mesh filters can be easily fabricated into a variety of shapes and sizes, allowing for customization and versatility in a range of applications.

Applications
The versatile and efficient stainless steel sintered wire mesh filter finds use in a wide range of applications. It is commonly employed in the filtration of a variety of substances including polymers, food, water, cosmetics, pharmaceuticals, and chemicals. Additionally, it is utilized in the fluidization of bulk materials in conveyors, driers, coolers, and� storage silos, as well as in hydraulic fuel filtration. Its ability to withstand harsh environments and maintain reliable filtration performance makes it a popular choice across industries.