Sintered mesh filters are resistant to high temperatures and corrosion, so they are usually used for purification and filtration of liquids and gases, separation and recovery of solid particles, transpiration cooling at extreme high temperatures, and airflow control distribution. Filter cartridges are made of stainless steel 304/316L. Sintered mesh cartridges are available in the operating range from -150C to +300C with differential pressures up to 25 bar.
Material:stainless steel304/316L
Technique:wire mesh
Thickness: is determined by the number of layers of sintered wire mesh, five layers of standard sintered wire mesh thickness is generally 1.7mm.
Size: According to the size of the sintering furnace chamber, the common specifications are 500mmX1000mm, 1000mmX1200mm.
High strength: high strength even after high temperature sintering, up to 600C
Durable and corrosion-resistant: maintains a stable structure at high temperatures and pressures or in highly acidic environments.
High filtration accuracy, customizable: filtration accuracy from 1 micron to 8000 microns
Widely used: widely used for uniform filtration in high-pressure or high-viscosity environments, such as petroleum, chemical and food grade filtration.
Why use wire mesh filter?
Stainless steel sintered wire mesh filter is a new type of filtration material which is made of multi-layer metal wire mesh through special laminated pressing and vacuum sintering process, with high mechanical strength and overall steel. The pores of each layer of wire mesh are interlaced to form a uniform and ideal filtration structure, which not only overcomes the shortcomings of ordinary metal wire mesh with low strength, poor rigidity and unstable mesh shape, but also can reasonably match and design the material's pore size, penetration performance and strength characteristics, so as to make it have excellent filtration precision, filtration impedance, mechanical strength, abrasion resistance, heat resistance, and the comprehensive performance is significantly better than that of sintered metal powder and sintered metal powder, and the overall steel. The comprehensive performance is significantly better than other types of filter materials such as sintered metal powder, ceramics, fiber, filter cloth, filter paper and so on.
What's the structure of the wire mesh filter
Metal sintered filter is a widely used standard structure of sintered wire mesh, generally five-layer structure, divided into five parts: protective layer, filtration and control layer, dispersing layer, supporting skeleton layer, and skeleton layer.
Product Introduction 40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass. 40 Micron Stainless Steel Sintered Wire Mesh Filter Element consists of multiple layers of wire mesh that are stacked and then sintered together. The sintering process creates a solid bond between the wires, resulting in a robust and durable filter element that can withstand high temperatures, pressures, and corrosive environments. Parameter Material: stainless steel Grade:SS 316L, SS 304L, SS 316, SS 304 OD: Max. 200mm Length: Max. 1500mm Accuracy / Pore Size: 0.2um-200um Porosity: 30%-60% Temperature resistance: â?¤300â?? Technique: Sintering Process Surface: Smooth, clean and metallic Feature 40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters. First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced. Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses. Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution.
Sintered stainless steel mesh filter is a new type of filter material made of multi-layer metal woven wire mesh through special lamination pressing and vacuum sintering. The meshes of each layer of wire mesh are interlaced to form a uniform and ideal The filtration structure has excellent filtration accuracy, filtration resistance, mechanical strength, wear resistance, heat resistance, cold resistance and processability, especially ideal for filtration that requires high compressive strength and uniform filtration precision. Parameters: Material: 316L stainless steel Filtration accuracy: 0.22-100um Size: standard or customized Application: (1) Used as dispersion cooling material in extremely high temperature environment; (2) Orifice plate material for gas release liquid fluidized bed; (3) Used for high-precision, high-reliability high-temperature filter materials; (4) Used for high pressure backwash oil filter. Examples: (1) Precision filtration of various hydraulic oils and lubricating oils in the machinery industry; (2) Filtration and purification of various polymer melts in the chemical fiber film industry, filtration of various high-temperature corrosive liquids in the petrochemical industry, filtration, washing and drying of materials in the pharmaceutical industry; (3) Application of gas homogenization in powder industry, fluidized plate in steel industry; (4) Buzzer, etc. in explosion-proof electrical appliances; (5) Gas-solid, liquid-solid, gas-liquid separation. Performance advantages: 1. High strength and rigidity: high mechanical strength and compressive strength; 2. High precision, uniform and stable: uniform filtering performance can be achieved for the filtering particle size with a precision of 1~300 m, and the mesh does not change during use; 3. Wide range of use environments: It can be used for filtration in temperature environments ranging from -200 C to 650 C and acid-base corrosive environments; 4. Excellent cleaning performance: good countercurrent cleaning effect, can be used repeatedly, and long life (can be cleaned by countercurrent water, filtrate, ultrasonic waves, dissolution, baking, etc.).
A 316 stainless steel wire mesh filter ring refers to a filtration device made from 316-grade stainless steel wire mesh material in the form of a ring. Stainless steel wire mesh is a popular material choice for filters due to its durability, corrosion resistance, and excellent mechanical properties. The 316 stainless steel grade is specifically known for its enhanced resistance to corrosion, particularly in environments containing chlorides, such as saltwater or marine applications. This makes it suitable for various industries where filtration is required, including chemical processing, oil and gas, food and beverage, pharmaceuticals, and wastewater treatment. Specifications Wire materials: SUS316L Wire diameters: 0.5 mm Diameters: 60mm Length: 50mm Weaving methods: plain weave Layer: multiple five layers Filtration precision: 100 �µm Features Physical Properties: The 316 stainless steel sintered wire mesh filter ring exhibits several outstanding physical properties, including high tensile strength, high dirt holding capacity, high strength, resistance to high pressure, precise filtering accuracy, resistance to wear, excellent abrasion resistance, and high temperature resistance. Chemical Properties: This filter ring demonstrates excellent chemical properties, with acid resistance, alkali resistance, and corrosion resistance. Process Properties: The filter ring has a controlled and uniform porosity, long service life, precision-punched without burrs, compatibility with most fluids, weldability, ease of installation and removal, and it can be easily cleaned and reused. Applications Oil and Gas: The oil and gas industry effectively employs diffusion-bonded metal wire mesh to prevent sand in various types of formation sands and for various gravel packing applications. Fluidization: Sintered wire mesh is used to fluidize bulk powders and solids under the most challenging conditions, such as extreme temperatures and highly corrosive environments. Power Generation: Diffusion-bonded wire mesh maximizes the performance of power generation filtration systems, suitable for applications like reactor water purification and fuel pool purification. It also helps reduce operational costs for condensate water filters and polishing systems. General Industry: General industry applications of sintered wire mesh include catalyst recovery, steam filtration, polymer filtration, desalination, and more.
The 1-micron customized sintered stainless steel wire mesh filter disc is an excellent choice for precise filtration. It is manufactured through laser cutting of sintered wire mesh, achieved by fusing the mesh at high temperatures in a vacuum environment. Sintering ensures uniformity of the original weave, while also fixing the size, shape, and porosity at the micron level. The sintered mesh can be single or multi-layered, offering high strength and rigidity. Depending on specific requirements, the sintered metal filter discs can be shaped as circles, rings, squares, ovals, or sectors. Additional outer rings can also be added upon customer demand. These sintered mesh filter discs find extensive use in filtration processes across various industries, effectively separating gas and liquid and filtering oils and fuels. Parameters Material:316L Size: Dia120*3mm thickness Filtration rating: 1 micron Key Features High rigidity and stability, resulting in a long lifespan. Outstanding resistance to corrosion, acids, alkalis, and wear. Excellent heat resistance, enabling usage within a temperature range of -200�°C to 600�°C. Multiple filter grades available, ensuring high filtration precision suitable for diverse applications. Impressive dirt holding capacity. Easy cleaning and reusability, reducing downtime. Applications Sintered metal filter discs are widely applied in the filtration of corrosive liquids, gases, catalyst recovery, steam treatment, and gas-liquid jetting within several industries: Petrochemical and chemical industries. Pharmaceutical industry. Plastic industry. Automotive industry. Food and beverage industry. Metallurgical industry. Environmental sector. Aerospace industry. Working Principle The fluid involved in the filtration process enters the filter housing through the inlet. As the fluid flows, the filter media captures and retains undesired particles. This process continues until the filter basket becomes full and can no longer retain more contaminants. To ensure efficient filtration, the filter basket must be removed and the contaminants cleared.
40 Micron Stainless Steel Sintered Wire Mesh Filter Element is a type of filter that is made by sintering multiple layers of stainless steel wire mesh together. Sintering is a process that involves compacting and heating a material without melting it, which causes the particles to fuse together and form a solid mass. Parameter Material:stainless steel Grade:SS 316L, SS 304L, SS 316, SS 304 OD: Max. 200mm Length: Max. 1500mm Accuracy / Pore Size: 0.2um-200um Porosity: 30%-60% Temperature resistance: â?¤300â?? Technique: Sintering Process Surface: Smooth, clean and metallic The function of each layer in the five-layer stainless steel wire mesh sintered filter element: Outer Protective Layer: The outermost layer of the filter element is usually a coarse mesh that serves as a pre-filter to capture larger particles and prevent them from clogging the finer inner layers. This layer also protects the finer inner layers from damage. Intermediate Protective Layer: The second layer is also a coarse mesh that provides additional protection to the finer inner layers. This layer helps to prevent the filter element from being damaged by high-pressure or high-velocity fluid flows. Inner Filter Layer: The third layer is composed of a finer mesh size and serves as the primary filter layer. This layer is responsible for capturing smaller particles that were not captured by the outer protective layers. Reinforcing Layer: The fourth layer is a coarser mesh size than the inner filter layer and serves as a reinforcing layer. It provides mechanical support to the inner filter layer and helps to prevent it from collapsing under high-pressure or high-velocity fluid flows. Inner Protective Layer: The fifth and final layer is the finest mesh size layer that provides additional protection to the inner filter layer. This layer captures the smallest particles and prevents them from passing through the filter element. Feature 40 Micron Stainless Steel Sintered Wire Mesh Filter Element has several advantages over other types of filters. First, it has a uniform and controlled pore size, which ensures consistent filtration performance. Second, it has a high dirt-holding capacity, which means that it can capture a large amount of contaminants before needing to be cleaned or replaced. Third, it has excellent mechanical strength, allowing it to withstand high pressures and mechanical stresses. Fourthly, it can be cleaned and reused, making them a cost-effective and environmentally friendly filtration solution. Application 1.Chemical Processing 2.Oil and Gas Industry 3.Food and Beverage Processing 4.Pharmaceuticals 5.Water Treatment
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Product name cap strainer Material Stainless steel woven mesh, sintered mesh, perforated metal. Feature Made of single layer or multi-layer metal mesh. The metal mesh layer and mesh count are decided by different conditions of use and purpose. With high concentricity rate, big pressure resistant, stainless steel material, no burr, long service life. Applications Petroleum chemical industry, oil field pipeline filter, fuel refueling equipment filter, water treatment equipment filter, pharmaceutical and food processing field etc. Customized Accept customized material and size. Help for recommend suitable material and design shape
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