Product Introduction
Sintered metal filters are a type of porous filter made by sintering metal powder particles together. Sintering is a process that involves heating metal powder to a temperature just below its melting point, allowing the particles to fuse together and form a solid structure. The resulting filter material is highly porous with a controlled pore size distribution that can filter out particles of a specific size.
Sintered metal filters are available in a variety of shapes, sizes, and configurations to suit different applications. They can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements. The choice of material depends on the chemical compatibility, temperature resistance, and corrosion resistance of the filter.
The pore size of sintered metal filters can range from a few microns to several hundred microns, depending on the required filtration level. The pore size is controlled during the manufacturing process to ensure consistent and precise filtration.
Sintered metal filters provide high filtration efficiency due to their precise pore size distribution. They can filter out particles and contaminants of a specific size, making them suitable for a wide range of applications where filtration accuracy is critical. Additionally, sintered metal filters are easy to clean and can be reused multiple times, making them a cost-effective solution in many applications.
Products Applications
Sintered metal filters are used in a wide range of industries and applications, including oil and gas, chemical processing, pharmaceuticals, food and beverage, and water treatment. They are often used to filter out impurities, contaminants, and solids from liquids and gases. The filters can be made from various metals, including stainless steel, bronze, nickel, and titanium, depending on the specific application requirements.
Overall, sintered metal filters are versatile and reliable filtration solutions that can be customized to suit specific application requirements.
Sintered Metal Filter Cartridge Feature 1. Sintered metal filter cartridge is surface filtration 2. Sintered metal filter cartridge is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth 3. Sintered metal filter cartridge has uniform pore size distribution 4. Wire mesh will not shed in filtration process 5. High compression strength 6. High mechanical strength 7. High rigidity 8. High abrasion resistance 9. Good durability against most liquids, gases and aggressive steam 10. High temperature resistance 11. High filter rating accuracy 12. High filter efficiency 13. Good corrosion resistance 14. Washable and Cleanable 15. Reusable 16. Long service life Sintered Metal Filter Cartridge Technical Parameter Raw Material: SS 316L, SS 304 Filter Media: ZWEN Sintered Wire Mesh Filter Rating: 0.5-300 Microns Filter Efficiency: > 99.99 % Operation Temperature: â?¤ 816 Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others Gasket: PTFE, Viton, Silicone, Buna-n, EPDM Connector: 1. DOE 2. 220 3. 222 4. 226 5. Thread (NPT,BSP,G,M,R) 6. Flange 7. Special customization Application Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry
sintered disc filters consist of highly uniform, interconnected networks of pores with tortuous paths that trap solid particles in gas or liquid. Excellent depth filters with superior mechanical strength. Stainless Steel Type 316L withstands temperatures up to 750F (399C) in oxidizing and 900F (482C) in reducing environments. These filters can be cleaned by other methods, such as ultrasonic baths or reverse flow flushing. If your application requires even greater resistance to corrosion, temperature, wear, and vibration, other nickel-based alloys are available.
1.Properties of stainless steel sintered porous materials 1) High-temperature resistance, in normal use under 500 2)High mechanical strength, good plasticity, can be machined. 3)Corrosion resistance, oxidation resistance, can be used in nitric acid, sulfuric acid, dilute hydrochloric acid (5%), acetic acid, liquid hydrogen, liquid nitrogen environment. 4)Good molding process, according to customer drawings for processing a molding. 5)High filtration precision and good purification effect. 6)The pores are uniform, the internal structure is stable, and no particles fall off. 7)Good air permeability, easy to back blow cleaning, can be used repeatedly online regeneration. 8)Wear resistance and impact resistance, good mechanical properties. 2.Application of stainless steel sintered porous materials According to its physical and structural characteristics, stainless steel sintered porous materials are mostly used in the fields of noise elimination, filtration and separation, fluid distribution, flow limiting, capillary core and so on. 1)Chemical raw material production process in addition to impurity filtration, material decarburization filtration and fine filtration. 2)Ultrafiltration, RO, EDI system security filtration in water treatment. 3)Food and beverage industry finished product clarification filtration. 4)Filtration and recovery of precious metal catalyst in petrochemical industry. 5)Precision filtration of liquid raw materials, products and pharmaceutical intermediates in the chemical industry. 6)Reverse osmosis security filtration in the field of water injection filtration. 7)Gas purification of steam, compressed air deoiling purification. 8)Medium purification and flow limitation for pneumatic components, lubricants, fuels and hydraulic pressure systems. 9)Chemical dye industry of high - temperature decarburization.
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Manufactured through compressing a metal powder matrix at approximately 7000 bar pressure and sintering at temperatures reaching 120°C, sintered metal powder filter cartridges offer exceptional resistance to bacterial attack and compatibility with a wide range of chemicals. These cartridges, made from sintered metal powder, possess excellent ductility, enabling them to handle high operating pressures. TOPTITECH presents advanced sintered filter elements that deliver outstanding filtration performance even in extreme temperature conditions. Also known as metal porous sintered filters, they are fabricated using titanium or stainless steel powder, making them a cutting-edge filtration material. These filters exhibit superior heat stress and impact resistance, allowing them to function in high-temperature environments and corrosive media. With any surface or depth media, sintered powder filter cartridges can achieve particulate capture efficiencies of 99.9% or higher. Depending on the specific metal alloy, they can operate at temperatures as high as 1000�°C. Specifications: - Filter media: SS 316L, SS304, Titanium, Hastalloy C-276, Inconel 625, Monel 400 - End cap: SS 316L, Titanium, Hastalloy C-276, Inconel 625, Monel 400 - Gasket/O-ring: Silicon, Viton, and customized - Types of caps: Both End Open, BSP / NPT threaded, and customized - Filtration rating: 0.2-200 Micron - Outer diameter: 5-300mm - Length: Customized up to 1500mm Features & Benefits: - Low-pressure drops, high dust capacity, and extended service life - Weldable end caps and connectors using Pulse Tig welding techniques - Smooth surface finish facilitating effective backwash for solid cake release - Compatibility with a wide range of process fluids Applications: - Pharmaceutical water, DM DI water - Solvents, fine chemicals, and process fluids - Catalyst recovery and activated carbon filter - Steam spargers, filters, and culinary steam filters - Fluidization, flame arrestors, flow restrictors, and vacuum filters
Product Introduction The SUS316L powder sintered filter cartridge is a type of filter cartridge used for filtration in various industries such as pharmaceuticals, food and beverage, electronics, and water treatment. The L stands for low carbon content, which further enhances its resistance to corrosion and makes it suitable for use in environments that are prone to corrosion. The SUS316L powder sintered filter cartridge is made by compressing and sintering stainless steel powder to form a porous structure with uniform pore size and distribution. This structure allows forhigh flow ratesand efficient filtration of particles and contaminants from fluids. Features 1. High filtration efficiency: The multiple layers of stainless steel mesh provide a high filtration surface area, which results in a high filtration efficiency. 2. High-temperature resistance: SUS316L stainless steel can withstand high temperatures, which makes it ideal for applications where high-temperature resistance is required. 3. Long service life: The sintered metal powder structure of thefilter cartridgeresults in a high-strength, durable filter that has along service life. 4. Wide range of applications: SUS316Lpowder sintered filter cartridgesare suitable for a wide range of applications, including in the chemical, pharmaceutical, food, beverage, and water treatment industries. Applications SUS316L powder-sintered filter cartridges are commonly used in applications where high-performance filtration is required, and where the filter cartridge needs to withstand high temperatures, pressures, and corrosive environments. Pharmaceuticals: SUS316L powder sintered filter cartridges are commonly used in pharmaceutical manufacturing processes to filter out contaminants and impurities from liquids, including water, solvents, and drug formulations. Food and beverage: In the food and beverage industry, SUS316L powder sintered filter cartridges are used to filter out impurities from liquids such as juices, beer, and wine, and to remove particulate matter from cooking oils. Electronics: SUS316L powder sintered filter cartridges are used in the electronics industry to filter out particulate matter from chemicals and solvents used in the manufacturing of electronic components. Water treatment: In water treatment plants, SUS316L powder sintered filter cartridges are used to filter out impurities and particles from water, including sediment, bacteria, and other microorganisms.
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Filter cartridges/filtration mesh Metal mesh-based filter cartridges are produced in a wide range of variants regarding their mechanical dimension, compressive strength and retention rate. The optimum filtration mesh is selected on the basis of the respective process requirements. Mechanical dimensions and compressive strengths are defined on the basis of existing filter systems. Filter cartridges can also be produced as backwashable elements. Filtration meshes and cartridge designs are optimally matched to one another, particularly for oem applications. Mesh production and the following manufacturing steps can be set up as a homogeneous production chain. Technical details and services For solid-liquid filtration and gas filtrati on Low and high viscosity applications Smooth and pleated cartridges Diameters from 10 mm to 500 mm Lengths from 10 mm to 3.6 m
