Automatic Stacker available breadth: 1400-2200mm
Specification:
Frequency conversion motor auto down stacker
Applicable to be production line whose max speed is 180m/min
Max sheet length: 3500mm, max stacking height: 1500mm
Connected with production management system, it can read order and change order, which make the orders apart correct and fast. it also can work by itself
Stacking of multi orders
Conveyer belt was separated to be 4 sections, driven by ac frequency conversion motor, running synchronized with the production line, it brings the suitable stack proportion according to the sheet length, which make paper board stack in good order
Transducer control the frequency conversion motor to drive the roller running speed up and down stably, board come out easily hard to be overturn
Transducer control the brake motor to drive the elevator with counterbalance speed up and down stably, speed counterchanges reasonably, make stacking more free and get rid of the paper board crease, improved the life of machine
Rolls forms close, and lift with elevator, to reduce the waste
Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
NC cut off machine vailable breadth: 1400-2200mm
Specification:
1.Max machine speed: 200m /min, when cutting length is 0.5m speed is 100m /min
2.Cutting length: 500mm-9999mm, cutting accuracy1mm
3.Up to 999 job size can be preset, auto change job size without machine stop, connected with the computer to make production management easy
4.All drive gear made of high quality alloy steel, which are heat treated and exactitude processed, high drive accuracy and long life
5.Circulating lubrication to insure lubricate and also help to clean and cool
6.Paper entering and out are separated, each have their frequency convert motor to control speed, synchronized driven, stable and low noise
7.Double-row round wheels are used at entrance to reduce the cutting errors caused by dithering of paper board.
8.Exit and sending platform use round wheels and conveyer belt, which make paper board ejection steady.
9.Round wheels device pneumatic controlled, special design, easy to operate
10.Pedestal and wheel box made of grey cast iron, good steel and good shake-resistance
11.AC servo-control system energy save above 30%
12.Motor
main motor: 37kw /55kw
oil pump motor: 0.2kw
convey motor: 2.2kw
Description:
Hydraulic Mill Roll Stand//Corrugated Cardboard Mill Roll Stand/Paperboard Mill Roll Stand: Symmetrical structure, can carry two craft paper at one time, which can work without brake. Reel paper lift-lower, clamp, loosen, movement, contraposition operated by hydraulic pressure. feeding craft / reel paper quickly.
Function Of Mill Roll Stand:
Each arm setup four directions button, it is easy to operate It can be loading two paper rolls at the same time, without stopping the machine for changing paper roll
The whole machine uses 6 cylinders fully hydraulic controlled, hydraulic control arm lift and down, clamping and open, left and right moving
Tension control: multipoint pneumatic brakes, brakes good performance, loses heat fast
The chuck adopts inner expansion type or teeth type, reduce the destruction of the paper core. saving paper.
Corrugator Belt & Spare Parts
Corrugator belts Inwoven Aramid Edge is a consistent development based on the proven woven high speed corrugator belt range. Also is ideal for corrugating systems with high production speed, even load systems and frequently changing paper widths.
Corrugator belts Inwoven Aramid Edge -Features
Suitable as top belt with high speed (above 150 m/min) production
Heat and super tear resistance
Inwoven Aramid edge to reinforce the belts, reduce wear substantially and ensure a long lifetime.
Particularly for frequent changes of board width
Mostly used for all Corrugating Production Lines.
Slitting Knife For Corrugated Board Used in Corrugated Carton Making Machine used for corrugated carton slitter scorer machine, cardboard slotting machine,carton printing machine etc.
They can be made by tungsten carbide with long life working time. We have all standard size and also can customized as customers' requirements.
Holes Available for machine Item Common
Product Description
The Auto Splicer functions as a central element for smooth, continuous operation, fast and helps to increase production output and saving production cost during the corrugated cardboard production process.
Auto Corrugated Plant Automatic Splicer Function:
1. No paper tail connecting, reduce the loss of the base paper
(the overlap of the base paper about 40mm width).
2. When the paper truck remove, automatically transferred
out,vacuum-adsorbed, easy to operate, and fully automatictension control, paper-connecting zero error.
3. All adopt PLC automatic control.
4. When the buffer wheel pull for the first time, it's easy to pull
and aligned automatically.
5. Collecting paper controlled by cylinder, will not cause the broken tile and blistering problem.
Product Description
Gluer Machine Applicable Paper Width: 1,400-2,300 mm
Configuration:
1. The designed maximum operating speed is 220 m/min;
2. The glue roller and meter roller adopt modular and built-in design, they can be installed and removed from the operation side to facilitate repair and maintenance;
3. A pressure arm locking mechanism is provided to ensure stable and reliable operation performance of paper pressing roller (touch pressing plate) under high-speed operation state;
4. The gap between the glue roller and the meter roller can be automatically adjusted according to the speed, paper material and flute type;
5. The touch pressing mechanism for glue application is a paper pressing roller, and the gap between the paper pressing roller and the glue roller can be adjusted electrically to facilitate rapid changeover for processing cardboards with different flute types;
6. The glue pan is lifted pneumatically to facilitate cleaning. There are glue blocking plates installed at both ends of the glue pan to well prevent glue from splashing from the shaft ends during high-speed operation of the glue roller and meter roller;
Product Description
Cassette type single facer provides convenient maintenance and provides quick flute change. The corrugating rolls changing can be accomplished within 10 minutes utilizing a motorized cassette trolley, by which cassette is delivered into the machine and fixed on the base of the machine.
Features
1. Maximum mechanical speed is 250m/min.
2. The diameter of the corrugating rollers is 380 mm. The diameter of the pressure roller is 520 mm. The diameter of the surfaces of glue roller is 302 mm, The diameter of the doctor roller is 170mm.
3. The machine adopts positive pressure air cushion paper guide, with high utilization of heat energy, and good quality of corrugated shaping.
4. Corrugated roller adopts positive pressure cassette type. Its under the pressure roller, so as to lower the center of gravity of the machine. Its smooth when under high-speed operation, and reduces vibration, so its more stable and smooth during operation. Corrugated roller exchange is saver and faster.
5. Corrugated roller, pressure roller and glue roller adopts individual driving reduction box, to isolate vibration. The oil immersion lubrication and high precision gear driving ensure stable and reliable during operation.
6. Corrugated roller sets get in and out hydraulic automatically, so as to exchange different flutes rapidly.
PU Dewatering Screen Panel
PU Dewatering Screen Panel is a type of screens made of steel frame and polyurethane surface. This structure ensure the high tensile strength and much better wear resistance than the woven vibrating screen mesh and perforated vibrating screen nesh.
PU Dewatering Screen Panel panel is mainly used for dewatering of sand and gravel
PU Dewatering Screen Panel is also called polyurethane slot screen because of the narrow slot openings. The narrow slot opening is as fine as 0.1mm, which makes the screen have high efficiency and accurate dewatering performance.
The PU Dewatering Screen Panel is widely used to assist in dewatering of materials. Additional, it can also provide a ramp which helps to maximize screen washing capabilities.
Specifications:
Material: steel frame and polyurethane surface.
Thickness: 30mm, 40mm, 45mm, 50mm.
Opening size: Width: 0.1mm - 2.5mm , Length: 4mm - 16mm.
Screen width: 305mm 12inch and as your requests
Screen length: 305mm, 610mm, 650mm, 915mm, 1200mm and 1220mm and as your requests.
Features:
Wear and abrasion resistance.
High efficiency.
High tensile strength. Steel frame added to strengthen the tensile strength.
Lightweight and easy to install.
Various connection types to fit different machines.
Non-blinding.
Low noise.
Long service life.
Application:
Polyurethane dewatering screen panel can provide a ramp which helps to maximize screen washing capabilities and�mainly used for dewatering and dehydration for various materials. Such as below:
Tailing,Coal,Gravel,Sand.
Huatao Lover Wire Mesh Co.,Ltd.
Tensioned PU Screen Panel
Tensioned PU Screen Panel is manufactured from specially formulated polyurethane and high tensile embedded steel frame. Combined with wear resistance urethane and high tensile strength steel frame, Tensioned PU Screen Panel possesses excellent performance in separating and screening industry.
Similar with modular polyurethane screen also has various connection types, including the bolts connection type, mosaic connection type, press bar connection type and hook connection type. Various connection types can fit different machines and different applications. It is the most versatile and cost effective modular system.
Specifications:
Material: polyurethane material and embedded steel frame.
Thickness: 30mm - 60mm.
Aperture type: square, rectangular and round.
Aperture size: 5mm - 50mm.
Connection type: mosaic connection, bolts connection, press bar connection and hook connection.
Features:
Polyurethane materials for wear resistance.
Self-cleaning apertures reducing pegging and blinding.
Wide range apertures suit most applications.
Various panel sizes to suit all vibrating screens.
Different connection type for easy installation and replacement.
High screening performance.
Low noise.
Long service life and durable.
Applications:
The Tensioned PU Screen Panel can fit various vibrating screens and widely used in various applications.
Steel plants.
Mining industry.
Cement plants.
Mineral beneficiation industry.
Power plants.
Coal washing.
Sand, gravel separating and screening.
The Polyurethane Screen cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods.
Polyurethane Tufflex Screens have been documented to last up to 10 times longer than traditional woven wire screens, because the flexible and smooth nature of the materials allow it to move with the passing material. The impact effect is reduced, allowing longer wear life.
The flexibility of the screen prevents sticking and blinding. Thus, the screens continue to perform at maximum efficiency without having to stop for cleaning. The increased run time adds up to considerable volume upside across the year for the same overhead cost structure.
Get quotation:
Polyweb Urethane Fine Screens
Polyweb Urethane Fine Screens is made of polyurethane sheet with high quality screen surface.�Polyurethane fine screen mesh is abrasion resistance and much longer service life than the woven vibrating screen mesh.�Moreover, the property of anti-blinding makes it feasible to screen materials which is considered difficult or impossible to screen previously.�Polyweb Urethane Fine Screens has an extremely fine openings which is as fine as 0.075mm, which is suitable for a wide variety of wet and dry applications.
Polyweb Urethane Fine Screens has extremely fine openings for accurate separation.
Polyweb Urethane Fine Screens with low noise and low maintenance, is the replacement products of perforated vibrating screen mesh.�Additional, the Polyweb Urethane Fine Screens has higher wear resistance and acid and alkali resistance than the woven vibrating screen mesh.
There are hooks on the both side of Polyweb Urethane Fine Screens, which make it easy to install the screen mesh onto vibrating screens.
Polyweb Urethane Fine Screens offer an extended wear life, given their flexible nature and polyurethane coating.�Customers have reported between four and 10 times the life expectancy, dependent on product, regional conditions and finished product size.�Not only does this extend the initial screen cost over a longer period, it also offers a substantial increase in production time available.�Reducing the requirement to stop multiple times a year for change-overs has provided customers with increased capacity equating to $10,000 to $20,000 of increased finished product.�This is without accounting for the labour and machine hire savings.
Comparing the price of the screens is important, as are the potential savings and increased production time available if you dont have to stop.
due to the smooth surface of the Polyweb Urethane Fine Screens.�The unique design and construction of the Polyurethane screen also results in lower operating noise.
Specifications:
Material: polyurethane.
Aperture size: Width: 0.075mm - 1.5mm ,� Length: 2.59mm - 8.2mm.
Life: 6 month - 12 month.
Color: orange, red and as your requests.
Screen size : 700mm x 1040mm is common , other size can be design as your request.
Open area: 20.0% - 40.6%.
Hook: polyurethane or metal.
Huatao Lover Wire Mesh Co.,Ltd.
Slitting Knife For Corrugated Board Used in Corrugated Carton Making Machine used for corrugated carton slitter scorer machine, cardboard slotting machine,carton printing machine etc.
They can be made by tungsten carbide with long life working time. We have all standard size and also can customized as customers' requirements.
Holes Available for machine Item Common
The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year.
The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination.
OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex.
Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.
Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
Get quotation:
TEL:+86-311-80690567
Mobile Phone: +8613383118952 Contact me with WhatsApp
Email : team11@huataolover.com
Address:NO.298 ZHONGHUA NORTH STREET ,XINHUA DISTRICT, Shijiazhuang, China.
Zip:050000
Wechat:13383118952
Website: www.tufflexscreen.com
Woven Wire Screen
Woven Wire Screen�is manufactured from manganese steel wire, galvanized wire or stainless steel wire. The wires are woven into square, rectangular or long slot meshes.
Woven Wire Screen has various weaving types, such as plain weave, pre-crimped weave, flat top, intermediate crimped and lock crimped. Various weaving types can fit different vibrating screens and materials.
Woven Wire Screen is also called quarry/mining screen mesh, screening media, which is widely used in vibrating, scalping and sizing materials of rock, stone, asphalt,quarry,aggregate, limestone, graint etc.
Specifications
Material: black wire, spring steel wire, manganese steel wire and stainless steel wire.
Surface treatment: galvanized or painted.
Wire diameter: 0.71mm - 12.5mm.
Mesh size: 1mm - 100mm.
Hole type: square, rectangular and long slot.
Weaving type:
Plain weave.
Pre-crimped.
Flat top.
Intermediate crimped.
Lock crimped.
Features:
High tensile strength.
Abrasion and wear resistance.
Impact resistance.
Acid and alkali resistance.
Various weaving types to fit different materials.
Different hook types for easy installation and fixation.
Application
The Woven Wire Screen is widely used in the vibrating screens, crushers and trommel screens.
Woven vibrating screen wire can be used for screening and separating stones, coal, mining, gravel, sand and any other materials.
Flexible Polyurethane Mesh Screen offer an extended wear life, given their flexible nature and polyurethane coating. Customers have reported between four and 10 times the life expectancy, dependent on product, regional conditions and finished product size. Not only does this extend the initial screen cost over a longer period, it also offers a substantial increase in production time available. Reducing the requirement to stop multiple times a year for change-overs has provided Tufflex customers with increased capacity equating to $10,000 to $20,000 of increased finished product. This is without accounting for the labour and machine hire savings.
When next assessing your choice of screen, consider the wider picture. Comparing the price of the screens is important, as are the potential savings and increased production time available if you dont have to stop.
due to the smooth surface of the polyurethane wire screen. The unique design and construction of the Polyurethane screen also results in lower operating noise.
The request for a longer service life is addressed by the Polyurethane screens wear resistant wire ropes that are fusion-welded together. In several applications, the service life was increased up to six times compared with traditional high tensile wire screens.
Polyurethane Mesh Screen is the original and still the best poly coated, welded screening media.
Polyurethane Vibrating screen Mesh come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing and possesses a longer wear life than higher tensile woven wire.
The polyurethane screens last over twice as long as traditional woven wire mesh. The performance is different from traditional wire, rubber and poly screens due to a combination of the poly/wire construction and the fully/partially weld features.
Along with a longer lifespan, Tufflex also makes less noise than its wire counterpart, with less sound emanating from clashing objects on the screen.
Tufflex produces less pegging and blinding, particularly amongst its range of partially welded screens, as the secondary vibration effects, along with the smooth finish of the poly, and the movement between wires can stop material from staying on the surface.
The aperture shapes are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
Get quotation:
polyurethane coated stainless steel wire rope screen also named Tufflex Screen with the same open area as woven wire and huge advantages over traditional screens.
Tufflex as a problem solving screen media, designed to reduce screen wear, pegging, blinding, dust, noise and screen installation issues.
However, for high volume production facilities, hi-tensile screens can restrict output, are short-lived and can be costly and cumbersome to change. Tufflex addresses all of these important issues.
Tufflex can be rolled up and thrown on a shoulder without the fear of sharp edges or having to take two operators.
Tufflex is also quieter when in operation, which can be very important if the quarry is in a built-up area.
Polyurethane Coated Steel Wire Rope Screen can last over twice as long as traditional woven wire mesh. The performance is different from traditional wire, rubber and poly screens due to a combination of the poly/wire construction and the fully/partially weld features.
Along with a longer lifespan, Tufflex also makes less noise than its wire counterpart, with less sound emanating from clashing objects on the screen.
Polyurethane Coated Steel Wire Rope Screen produces less pegging and blinding, particularly amongst its range of partially welded screens, as the secondary vibration effects, along with the smooth finish of the poly, and the movement between wires can stop material from staying on the surface.
Polyurethane Coated Steel Wire Rope Screens main feature is its wear resistant polyurethane wire ropes, fusion welded together. The mesh has sheet metal formed hooks on opposite sides, like traditional tension screen cloths. The material in the hooks can be either mild steel or stainless steel.
Polyweb Urethane Fine Screens
Polyweb Urethane Fine Screens is made of polyurethane sheet with high quality screen surface. Polyurethane fine screen mesh is abrasion resistance and much longer service life than the woven vibrating screen mesh. Moreover, the property of anti-blinding makes it feasible to screen materials which is considered difficult or impossible to screen previously. Polyweb Urethane Fine Screens has an extremely fine openings which is as fine as 0.075mm, which is suitable for a wide variety of wet and dry applications.
Polyweb Urethane Fine Screens has extremely fine openings for accurate separation.
Polyweb Urethane Fine Screens with low noise and low maintenance, is the replacement products of perforated vibrating screen mesh. Additional, the Polyweb Urethane Fine Screens has higher wear resistance and acid and alkali resistance than the woven vibrating screen mesh.
There are hooks on the both side of Polyweb Urethane Fine Screens, which make it easy to install the screen mesh onto vibrating screens.
Polyweb Urethane Fine Screens offer an extended wear life, given their flexible nature and polyurethane coating. Customers have reported between four and 10 times the life expectancy, dependent on product, regional conditions and finished product size. Not only does this extend the initial screen cost over a longer period, it also offers a substantial increase in production time available. Reducing the requirement to stop multiple times a year for change-overs has provided customers with increased capacity equating to $10,000 to $20,000 of increased finished product. This is without accounting for the labour and machine hire savings.
Comparing the price of the screens is important, as are the potential savings and increased production time available if you dont have to stop.
due to the smooth surface of the Polyweb Urethane Fine Screens. The unique design and construction of the Polyurethane screen also results in lower operating noise.
Specifications:
Material: polyurethane.
Aperture size: Width: 0.075mm - 1.5mm , Length: 2.59mm - 8.2mm.
Life: 6 month - 12 month.
Color: orange, red and as your requests.
Screen size : 700mm x 1040mm is common , other size can be design as your request.
Open area: 20.0% - 40.6%.
Hook: polyurethane or metal.
Huatao Lover Wire Mesh Co.,Ltd.
Woven Wire Screen
Woven Wire Screen is manufactured from manganese steel wire, galvanized wire or stainless steel wire. The wires are woven into square, rectangular or long slot meshes.
Woven Wire Screen has various weaving types, such as plain weave, pre-crimped weave, flat top, intermediate crimped and lock crimped. Various weaving types can fit different vibrating screens and materials.
Woven Wire Screen is also called quarry/mining screen mesh, screening media, which is widely used in vibrating, scalping and sizing materials of rock, stone, asphalt,quarry,aggregate, limestone, graint etc.
Specifications
Material: black wire, spring steel wire, manganese steel wire and stainless steel wire.
Surface treatment: galvanized or painted.
Wire diameter: 0.71mm - 12.5mm.
Mesh size: 1mm - 100mm.
Hole type: square, rectangular and long slot.
Weaving type:
Plain weave.
Pre-crimped.
Flat top.
Intermediate crimped.
Lock crimped.
Features:
High tensile strength.
Abrasion and wear resistance.
Impact resistance.
Acid and alkali resistance.
Various weaving types to fit different materials.
Different hook types for easy installation and fixation.
Application
The Woven Wire Screen is widely used in the vibrating screens, crushers and trommel screens.
Woven vibrating screen wire can be used for screening and separating stones, coal, mining, gravel, sand and any other materials.
Self Cleaning Screens
Self-cleaning screens are a non-blinding, high quality screening surface that provides accurate screening and sizing. Having many advantages over other screen types, self cleaning mesh gives higher production rates while eliminating the problem of Large unwanted flat material that contaminates the finished product.
THE BENEFITS
Anti-clogging
Anti-pegging
Increased wear life
Accurate sizing
Available to suit all types of mobile and static screens
With high quality, non-blinding screening surface the Flexi-Harp is the perfect mesh. The combination of different size wire used in manufacture means that they vibrate at varying frequencies to produce a self-cleaning surface. Due to its flat surface (no knuckles Self-cleaning screens can use a smaller wire diameter than woven wire for some applications.
Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens.
The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering. This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required. The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top, running in a cross-flow orientation, or positioned underneath the rope with the wire.
Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck. Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths. The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction.
The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods.
The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes, similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The construction varies with either fully or partially welded wires. Sheets of poly can also be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
Get quotation:
The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated.
Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire.
The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
PU Dewatering Screen Panel
PU Dewatering Screen Panel is a type of screens made of steel frame and polyurethane surface. This structure ensure the high tensile strength and much better wear resistance than the woven vibrating screen mesh and perforated vibrating screen nesh.
PU Dewatering Screen Panel panel is mainly used for dewatering of sand and gravel
PU Dewatering Screen Panel is also called polyurethane slot screen because of the narrow slot openings. The narrow slot opening is as fine as 0.1mm, which makes the screen have high efficiency and accurate dewatering performance.
The PU Dewatering Screen Panel is widely used to assist in dewatering of materials. Additional, it can also provide a ramp which helps to maximize screen washing capabilities.
Specifications:
Material: steel frame and polyurethane surface.
Thickness: 30mm, 40mm, 45mm, 50mm.
Opening size: Width: 0.1mm - 2.5mm , Length: 4mm - 16mm.
Screen width: 305mm ï¼?12inchï¼? and as your requests
Screen length: 305mm, 610mm, 650mm, 915mm, 1200mm and 1220mm and as your requests.
Features:
Wear and abrasion resistance.
High efficiency.
High tensile strength. Steel frame added to strengthen the tensile strength.
Lightweight and easy to install.
Various connection types to fit different machines.
Non-blinding.
Low noise.
Long service life.
Application:
Polyurethane dewatering screen panel can provide a ramp which helps to maximize screen washing capabilities and mainly used for dewatering and dehydration for various materials. Such as below:
Tailing,Coal,Gravel,Sand.
Huatao Lover Wire Mesh Co.,Ltd.
Tensioned PU Screen Panel
Tensioned PU Screen Panel is manufactured from specially formulated polyurethane and high tensile embedded steel frame. Combined with wear resistance urethane and high tensile strength steel frame, Tensioned PU Screen Panel possesses excellent performance in separating and screening industry.
Similar with modular polyurethane screen also has various connection types, including the bolts connection type, mosaic connection type, press bar connection type and hook connection type. Various connection types can fit different machines and different applications. It is the most versatile and cost effective modular system.
Specifications:
Material: polyurethane material and embedded steel frame.
Thickness: 30mm - 60mm.
Aperture type: square, rectangular and round.
Aperture size: 5mm - 50mm.
Connection type: mosaic connection, bolts connection, press bar connection and hook connection.
Features:
Polyurethane materials for wear resistance.
Self-cleaning apertures reducing pegging and blinding.
Wide range apertures suit most applications.
Various panel sizes to suit all vibrating screens.
Different connection type for easy installation and replacement.
High screening performance.
Low noise.
Long service life and durable.
Applications:
The Tensioned PU Screen Panel can fit various vibrating screens and widely used in various applications.
Steel plants.
Mining industry.
Cement plants.
Mineral beneficiation industry.
Power plants.
Coal washing.
Sand, gravel separating and screening.
Self Cleaning Screens
Self-cleaning screens are a non-blinding, high quality screening surface that provides accurate screening and sizing. Having many advantages over other screen types, self cleaning mesh gives higher production rates while eliminating the problem of Large unwanted flat material that contaminates the finished product.
THE BENEFITS
Anti-clogging
Anti-pegging
Increased wear life
Accurate sizing
Available to suit all types of mobile and static screens
With high quality, non-blinding screening surface the Flexi-Harp is the perfect mesh. The combination of different size wire used in manufacture means that they vibrate at varying frequencies to produce a self-cleaning surface. Due to its flat surface (no knuckles Self-cleaning screens can use a smaller wire diameter than woven wire for some applications.
Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
Get quotation:
TEL:+86-311-80690567
Mobile Phone: +8613383118952 Contact me with WhatsApp
Email : team11@huataolover.com
Address:NO.298 ZHONGHUA NORTH STREET ,XINHUA DISTRICT, Shijiazhuang, China.
Zip:050000
Wechat:13383118952
Website: www.tufflexscreen.com
The Tufflex screens, particularly those that are only partially welded and which give off a secondary vibration effect, have the capacity to self-clean, providing the site with the capacity to run all year round. Thus, the cost of the replacement screen isnt the only metric to measure; this site has had a 35 to 40 per cent improvement in production capacity, allowing it to service customers throughout the year.
The Tufflex screening range is available with either square or rectangular apertures of varying sizes. The screens are either welded on every junction, or partially welded at every second intersection. The polyurethane coating provides extended wear life when compared with traditional wire screens, which become worn as aggregate and rocks are compounded over them. The composition of the polyurethane provides some slip for the product to be screened effectively while causing minimal damage to the screening substrate. Depending on the product being screened and the surrounding regional climate, HUATAO Groups extractive team can assist in the selection of the most appropriate Tufflex combination.
OHS is not potentially the first criteria when selecting a screen type but as we all continue to focus on improving the safety of our employees, customer and contractors, the OHS elements of any choice are increasingly important. Tufflex screens are far lighter than their traditional woven wire counterparts. They are usually supply rolled and can be manoeuvred by one person, in sharp contrast to traditional woven wire, which necessitates a forklift, pallet or even boom lift to be lifted on-site. OHS practices may require three points of contact, and therefore moving screens using more than one person, but this task is even safer and easier given the reduced weight of Tufflex.
Cuts and abrasions normally associated with traditional screening media are all but negated; there are no sharp edges caused by cut wires along the edges of screens. Tufflex screens are fully encased in polyurethane, with only the hooks outstanding.
The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated.
Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire.
The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens.
The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering. This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required. The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top, running in a cross-flow orientation, or positioned underneath the rope with the wire.
Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck. Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths. The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction.
The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods.
The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes, similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The construction varies with either fully or partially welded wires. Sheets of poly can also be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
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Flexible Polyurethane Mesh Screen offer an extended wear life, given their flexible nature and polyurethane coating.�Customers have reported between four and 10 times the life expectancy, dependent on product, regional conditions and finished product size.�Not only does this extend the initial screen cost over a longer period, it also offers a substantial increase in production time available.�Reducing the requirement to stop multiple times a year for change-overs has provided Tufflex customers with increased capacity equating to $10,000 to $20,000 of increased finished product.�This is without accounting for the labour and machine hire savings.
When next assessing your choice of screen, consider the wider picture.�Comparing the price of the screens is important, as are the potential savings and increased production time available if you dont have to stop.
due to the smooth surface of the polyurethane wire screen. The unique design and construction of the Polyurethane screen also results in lower operating noise.
The request for a longer service life is addressed by the Polyurethane screens wear resistant wire ropes that are fusion-welded together. In several applications, the service life was increased up to six times compared with traditional high tensile wire screens.
Polyurethane Mesh Screen is the original and still the best poly coated, welded screening media.
polyurethane coated stainless steel wire rope screen also named Tufflex Screen with the same open area as woven wire and huge advantages over traditional screens.
Tufflex as a problem solving screen media, designed to reduce screen wear, pegging, blinding, dust, noise and screen installation issues.
However, for high volume production facilities, hi-tensile screens can restrict output, are short-lived and can be costly and cumbersome to change. Tufflex addresses all of these important issues.
Tufflex can be rolled up and thrown on a shoulder without the fear of sharp edges or having to take two operators.
Tufflex is also quieter when in operation, which can be very important if the quarry is in a built-up area.
Polyurethane Coated Steel Wire Rope Screen can last over twice as long as traditional woven wire mesh. The performance is different from traditional wire, rubber and poly screens due to a combination of the poly/wire construction and the fully/partially weld features.
Along with a longer lifespan, Tufflex also makes less noise than its wire counterpart, with less sound emanating from clashing objects on the screen.
Polyurethane Coated Steel Wire Rope Screen produces less pegging and blinding, particularly amongst its range of partially welded screens, as the secondary vibration effects, along with the smooth finish of the poly, and the movement between wires can stop material from staying on the surface.
Polyurethane Coated Steel Wire Rope Screens main feature is its wear resistant polyurethane wire ropes, fusion welded together. The mesh has sheet metal formed hooks on opposite sides, like traditional tension screen cloths. The material in the hooks can be either mild steel or stainless steel.
The Polyurethane Screen cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods.
Polyurethane Tufflex Screens have been documented to last up to 10 times longer than traditional woven wire screens, because the flexible and smooth nature of the materials allow it to move with the passing material. The impact effect is reduced, allowing longer wear life.
The flexibility of the screen prevents sticking and blinding. Thus, the screens continue to perform at maximum efficiency without having to stop for cleaning. The increased run time adds up to considerable volume upside across the year for the same overhead cost structure.
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Polyurethane Vibrating screen Mesh come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing and possesses a longer wear life than higher tensile woven wire.
The polyurethane screens last over twice as long as traditional woven wire mesh. The performance is different from traditional wire, rubber and poly screens due to a combination of the poly/wire construction and the fully/partially weld features.
Along with a longer lifespan, Tufflex also makes less noise than its wire counterpart, with less sound emanating from clashing objects on the screen.
Tufflex produces less pegging and blinding, particularly amongst its range of partially welded screens, as the secondary vibration effects, along with the smooth finish of the poly, and the movement between wires can stop material from staying on the surface.
The aperture shapes are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide.
Get quotation:
