Tufflex polyurethane screens come in fully welded, partially welded and rectangular welded variations. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Screening innovation in the past has been limited to tweaks and modifications, slightly different apertures or better hooking. The introduction of Tufflex screens a few years ago was akin to the introduction of smartphones versus traditional mobile phones. We never really knew we needed a phone with a camera, a GPS and in-built games, but now its hard to imagine life without one.
Just as smartphones cover off the traditional functionality of making phone calls, Tufflex is used for screening product in the quarry market. It offers improved screening efficiency, substantially increased wear life, increased production uptime and occupational health and safety (OHS) benefits due to its light weight and flexibility.
While there are a set range of apertures (1.5mm to 45mm square) to choose from, the Tufflex process has great flexibility in manufacturing unique aperture combinations to rope diameters and aperture slot lengths. For example, in some quarry plants in Japan, a 14 aperture screen is used as the bottom deck for their No. 5 spec (20mm to 13mm) or the top deck for the No. 6 spec. The Tufflex specification is an 8mm rope on top and a 6mm rope from hook to hook, a combination not available in traditional woven wire.
Long-slotted apertures, ie 8 x 340mm, are used in some side-tensioned equipment where flexibility of the screening surface is needed. This type of aperture, while possible to weave in wire, would not have the mechanical stability for a vibrating application, whereas Tufflex screens were developed with this in mind. These larger configurations can also be used as an alternative to harp/piano screens.
Tufflex Screen The aperture shapes of Tufflex Screen are similar to woven wire, square or rectangular, and the construction varies with either fully or partially welded. The aperture range is 1.5mm to 45mm, with a wire rope diameter range from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The poly sheets can be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. The installation of Tufflex is the same as any cross-tension screen. The hooked edges of the Tufflex allow for fitment into existing tension set-ups without any structural modifications. Centre hold-down holes are easily accommodated. Tufflex as light, easy to handle and depending on the application possesses a longer wear life than higher tensile woven wire. The brightly coloured material is lightweight and smooth, which makes it much easier to handle when delivering, storing, installing or removing.
Tufflex Screen Mesh The Polyurethane Screen cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods. Polyurethane Tufflex Screens have been documented to last up to 10 times longer than traditional woven wire screens, because the flexible and smooth nature of the materials allow it to move with the passing material. The impact effect is reduced, allowing longer wear life. The flexibility of the screen prevents sticking and blinding. Thus, the screens continue to perform at maximum efficiency without having to stop for cleaning. The increased run time adds up to considerable volume upside across the year for the same overhead cost structure.
Tufflex Screen Mesh Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens. The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering. This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required. The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top, running in a cross-flow orientation, or positioned underneath the rope with the wire. Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck. Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths. The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction. The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods. The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes, similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The construction varies with either fully or partially welded wires. Sheets of poly can also be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens. The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering. This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required. The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top, running in a cross-flow orientation, or positioned underneath the rope with the wire. Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck. Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths. The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction. The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods. The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes, similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The construction varies with either fully or partially welded wires. Sheets of poly can also be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. Get quotation:
Tufflex Screen Mesh Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens. The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering. This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required. The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top, running in a cross-flow orientation, or positioned underneath the rope with the wire. Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck. Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths. The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction. The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods. The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes, similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The construction varies with either fully or partially welded wires. Sheets of poly can also be welded on for hot spot impact protection or enhanced abrasion protection along the hooks. Get quotation: TEL:+86-311-80690567 Mobile Phone: +8618103317488 Contact me with WhatsApp Email : team91@huataogroup.com Address:NO.298 ZHONGHUA NORTH STREET ,XINHUA DISTRICT, Shijiazhuang, China. Zip:050000 Wechat:18103317488 Website: www.tufflexscreen.com
Material : polyurethane coated stainless steel wire rope Type: fusion welded Application : quarry shaker Welded Style : fully or partially welded Aperture shape :square or rectangular aperture range : 1.5mm to 45mm Wire rope diameter range : 1.5mm to 12mm Featureï¼? wear-resisting, noiseless , light etc Edgeï¼? hooking and as requests Tufflex is polyurethane coated stainless steel wire rope screen with the same open area as woven wire and huge advantages over traditional screens. The Tufflex screen is made up of two types of ropes welded together. The rope running from hook to hook is a wire rope with a thick polyurethane covering. This rope, with the wire, allows the hooked edge screen to be tensioned like other hooked edge screens, with no modifications to machinery required. The same maintenance procedures of checking the screen tension applies to Tufflex screens. The other rope is made up of a fine synthetic cord, also with thick polyurethane covering, and runs parallel to the hooked edge. For side-tensioned set-ups, this rope acts like rider bars for larger stones to slide down the deck, channelling smaller ones closer to the apertures. This increased stratification improves screening efficiency. With the end-tensioned screens, this rope can be used on top, running in a cross-flow orientation, or positioned underneath the rope with the wire. Tufflex is a polyurethane-coated screen media that can be substituted for traditional woven wire screens with minimal adjustment to the screen deck. Available in several combinations of both rope and wire diameter and aperture size, Tufflex offers additional customisation options via partially or fully welded screen cloths. The smooth surface of the polyurethane prevents sticking and blinding, which is further enhanced by the flexibility offered by Tufflexs cloth construction. The Tufflex cloths not only improved the quality but also minimised blinding, improved efficiency and have great wear. this provides the site with longer periods between changeover and less downtime during busy screening periods. The available range of Tufflex screens is extensive, with aperture sizes ranging from 1.5mm to 45mm and square and rectangular aperture shapes, similar to woven wire. The wire rope diameter ranges from 1.5mm to 12mm, with custom-made rectangular slots as fine as 0.7mm wide. The construction varies with either fully or partially welded wires. Sheets of poly can also be welded on for hot spot impact protection or enhanced abrasion protection along the hooks.
Hook Type Screen Shale shaker screen is widely used in several of industries and small and medium-sized particles, such as mineral, coal, stone crushing, ceramics, chemicals, refractory, and grains. There are several types of shale shaker screen hook. The customers can free choose according own uses. The shale shaker screen hook is an approach of mesh tail. According to the wire diameter of the mesh, it can be divided into five types: The first type is wire bending instead of using the plate. The diameter of wire is 6.00mm at least. The second type is wire mesh welded plate bending. The diameter of wire is 4.00mm at least. The third type is with wood f looring and then is bent into u-shaped fence. The diameter of wire is between 1.0mm and 4.5mm. The forth type is rubber gasket (natural white rubber) which is type of wood flooring. This diameter of wire is mainly 1.0mm. It can be rivet welding of relief wire mesh. The fifth type is with wood flooring. The plate is fixed on the shale shaker screen and it is difficulty to pull it out. So It is difficult to pull it out and then riveting. The diameter of wire is mainly 1.0mm. We can provide the special types for users. Material: black wire, spring steel wire, manganese steel wire and stainless steel wire. Surface treatment: galvanized or painted. Wire diameter: 0.71mm - 12.5mm. Mesh size: 1mm - 100mm. Hole type: square, rectangular and long slot. Type of weaving: Crimped before weave, double-direction,ripples flections, tight lock flections, flattop flections, double-direction flections, list-direction separate ripples flections. Features: Hook type Screen is substantially woven, firm structure, uniform cells, enduring, graceful, uniform surface, corrosion-resisting, etc. Application Hook type Screen is widely used in the vibrating screens, crushers and trammel screens. Woven vibrating screen mesh can be used for screening and separating stones, coal, mining, gravel, sand and any other materials.
Hook Strip Flat Screen Detail: Hook strip flat screens are the series applied most widely at present. These products can be fit for all kinds of shale shakers that use the hook strip flat screen. This screen panel is constructed with two or three stainless steel layers bonded to a steel support plank. Accessory rubber plugs may be inserted to the rips or tears of the screen. By doing this, we can cut down time and the production cost. We can supply hook strip flat screens with mesh sizes ranging from ,to 275. Features of Hook strip flat screens nt density. To arrange these layers reasonably and exactly, the screening effect will become more and better. Screen with different mesh counts with suitable opening sizes of the backing plate. Doing so, our products will obtain the largest effective area under the condition of enough strength. The bottom layer with low mesh counts has coarse wire and can be tight bonded to the backing to make up one block. So the strength of whole screen mesh get up and the useful life is increased. The mesh, divided into many independent small units by grids of the backing plate, can prevent rigs of tears from spreading overmuch. Accessory prepared rubber stoppers can be used to repair damages. By doing so, the operator can cut down the stop time and reduce the cost. Screen Model Range of Mesh Dimension (Length Width) Brand & Model Of Shaker Weight (Kg) PDHF-1 16-325 903 1155mm BEM-3 5.6 PDHF-2 16-325 1141mm ALS-11 9 PDHF-3 16-325 1050mm FLC500 Series 6 PDHF-4 16-325 1053mm FLC2000 4.2 PDHF-5 16-325 846mm FLC313M 4 PDHF-6 16-325 915 1150mm LCM-20 8.6 PDHF-7 16-325 720 1220mm KTL48 Series 5.6 PDHF-8 16-250 700 1165mm S250 4.6 PDHF-9 16-250 1 1280mm ZX60 9.2
Tensioned polyurethane screen - transverse and longitudinal Similar as the modular polyurethane screen, tensioned polyurethane screen is made of polyurethane materials and embedded with steel frame. Tensioned polyurethane screen has a special designed fastening hooks which can clamp screens into the separator. The hooks can be transverse tensioning and longitudinal tensioning. Tensioned polyurethane screen is lightweight and easy to install in screening situations where material specifications are frequently changed. Tensioned polyurethane screen is ideal for all screening applications where screening efficiency and noise reduction is crucial. The various opening sizes ensure the high separating and screening efficiency and the smooth surface and polyurethane materials make the screen has much lower noise than the woven vibrating screen mesh or perforated vibrating screen mesh.
