(1) the spiral wound tube heat exchanger is highly efficient and saves energy (steam). Internal unique reverse winding spiral coil structure, heat exchange in a current way, make fully condensing steam in the heat exchange tube bundle, do not need a second heat exchange, so it can save a lot of steam; (2) spiral wound tube heat exchanger is stainless steel welding, it can bear high temperature and high pressure. Because the heat exchange tube bundle and shell are all made of stainless steel material, with uniform expansion coefficient, the maximum pressure is1.6 MPa, the highest heat-resistant is 400 â??,it will not cause deformation of the heat exchanger because of pressure and temperature; so there is no need to prepare the equipment to reduce the pressure and temperature. (3) its structure is compact, with small size, saving infrastructure investment; Lightweight and easy to install, the equipment can be connected directly to the pipe, reducing installation cost. (4) the heat exchanger with Michael's (OWEN) turbulent buffeting frequency standard principle, the heat exchange tube bundle adopts the minimum clearance design, effectively eliminates the turbulent chattering phenomenon, prolongs the service life of the heat exchanger. (5) the heat exchanger is low in scale with a low maintenance cost, with unique structure, unique surface treatment technology, and on both sides of the counterflow heat exchange medium, not only improving the integrated heat transfer coefficient but also with self-cleaning function and low scale tend. The method of chemical descaling can be used to clean the heat exchanger, which can save time, power, cost and effect.
Shell and tube heat exchanger is made to transfer energy from high fluid heat transfer to the lower temperature fluid, the fluid temperature can reach the indexes of the flow rules, so as to meet the needs of process conditions, as well as one of the main equipment of improving energy efficiency. The heat exchanger industry deals with nearly 30 kinds of industries, such as HVAC, pressure vessel, and medium water treatment equipment, which form the industrial chain. The Shell and tube heat exchanger industry in china has achieved remarkable results in energy saving and efficiency, increasing heat transfer efficiency, reducing heat transfer area, lowering pressure drop, and improving thermal strength of a plant. Based on petroleum, chemical, electric power, metallurgy, shipbuilding, machinery, food, pharmaceutical, and other industries to stable demand growth of the heat exchanger.
Complete Set with Stainless steel AISI 316/ 316L plates. Suitable NBR, HNBR, EPDM, Viton, FKM, Special gasket Set.
We are a China based plate heat exchanger manufacturer, and we specialize in plate type heat exchanger, all kinds of plates and gaskets producing. 500+ moulds are with us, and we can replace the most applied plates and gaskets for Alfa Laval Gea, APV, Tranter, Sondex, Funke, Thermowave etc. Thereâ??s no difference when comparing our products with genuine ones. And through the past 13 years, we have been selling them to all over the world, especially in European and American markets. The GEA brand, plates and gaskets we can produce and replace is: NT50T NT50M NT50X NT100TNT100M NT100X NT150L NT150S NT250S NT250M NT250L NT350S NT350M Our plate material 304, 316L, Titanium, Hastelloy C-276 254SMO 904L; Our gasket and ring gasket material NBR, EPDM, VITON, HNBR, CR;
Weâ??re a China based plate heat exchanger manufacturer, and we specialize in plate type heat exchanger, all kinds of plates and gaskets producing. 500+ moulds are with us, and we can replace the most applied plates and gaskets for Alfa Laval Gea, APV, Tranter, Sondex, Funke, Thermowave etc. Thereâ??s no difference when comparing our products with genuine ones. And through the past 13 years, we have been selling them to all over the world, especially in European and American markets. The GEA brand, plates and gaskets we can produce and replace is: VT04 VT10 VT20 VT205 VT20P VT40 VT40(M) VT405P VT405 VT80 VT80(M) VT805 VT2508 Our plate material 304, 316L, Titanium, Hastelloy C-276 254SMO 904L; Our gasket and ring gasket material NBR, EPDM, VITON, HNBR, CR;
Wide Runner (Free Flow) Plate Heat Exchanger Maximum treatment capacity: 5000 cubic meters/hour Maximum design pressure: 40 bar Maximum temperature resistance: 200â?? Minimum temperature differenceï¼?0.5-1â?? Tube diameter: DN15~500 Plate thickness: 0.4mm - 1.2mm Gasket material: NBR, EPDM, HNBR,HT-NBR,HEPDM,CR,VITON/FKM Plate material: 304, 316, 316L, titanium, titanium palladium, hastelloy C276, 254SMO, nickel, 904L, etc. Large mean logarithmic temperature difference 02 Large log-averaged temperature difference Plate heat exchanger is mostly parallel or counter-current flow mode. Select the number of processes and channels, the initial selection of cold, hot fluid flow and the number of channels, and thus calculated flow rates. Cold, hot fluid in the plate heat exchanger flow parallel to the heat transfer surface, no bypass, thus making the end temperature difference is small, the logarithmic mean temperature difference is large .
Plate And Shell Heat Exchanger Plate Pack ATW40 ATW50 ATW100 ATW150
The double wall plate heat exchanger plate is welded integrally with two thin plate pieces along the corner hole of each pair of plates. When the plate leaks, for example, the perforation caused by long time working will be easily detected from outside. Thereby it stops mixing between two materials.And at the same time, they plays very important roles towards warning internal leakage. Combined with the double seal of the gasket, the possibility of mixing two materials is avoided, and it is suitable for applications with high sanitary requirements or high safety and reliability of industrial production. Since the two sheets are welded to form a sheet, the heat transfer coefficient is inevitably lowered, but the highest safety is achieved in preventing materials mixing.
The semi welded plate heat exchanger is composed of a pair of plates, and each of the two plates is laser welded to form a pair of plates. It is sandwiched between the fixed pressing plate and the movable pressing plate in a superimposed manner Product introduction Semi welded plate heat exchanger The semi welded plate heat exchanger is composed of a pair of plates, and each of the two plates is laser welded to form a pair of plates. It is sandwiched between the fixed pressing plate and the movable pressing plate in a superimposed manner. The mesh contacts are formed between adjacentplates and supported by each other, and the rigidity of the plates is remarkably enhanced. Our semi welded plate heat exchanger adopts advanced laser welding technology, which has the advantages of small welding deformation, small residual stress and high quality.Qingdao Ruipute has advanced welding technology, especially for the first time to achieve the welding technology of special materials such as titanium, we are at the domestic leading level in developing and manufacturing semi-welded titanium plate heat exchange equipment. The cavity of the pair of plates forms a pass of a medium; the two pairs of plates are sealed by a sealing gasket which is resistant to corrosion, high temperature and high pressure, and constitutes another medium pass; the two mediums flow evenly in a countercurrent way in the adjacent channels to complete the sufficient heat exchange process. This structure ensures the stability of the welded plate pairs, providing easy maintenance of each pair of plates. It has the characteristics of high safety, high heat transfer efficiency, long service life and easy maintenance. It is suitable for cooling and chemical treatment. It is the ideal alternative equipment to shell and tube heat exchanger and all welded plate heat exchanger.Especially suitable for evaporation and condensation of ammonia coolants,as well as chemical treatment of corrosive liquids. Maximum volume:5000m3 /h; Maximum design pressure:25bar Maximum temperature:150 celsius degree; Minimum difference in temperature:0.5-1celsius degree Nozzle diameter:DN15~DN500; Plate thickness:0.5mm - 1.2mm Gasket material:NBR, EPDM, HNBR, HT-NBR, HEPDM,CR,VITON/FKM Fixed and movable plate material: Carbon Steel, Stainless Steel, and others on request. Plate material:AISI304, AISI316, AISI316L, Titanium,Ti-Pa,Hastelloy C276,254SMO, Nickel, AISI904L. Characteristics The semi welded heat exchanger has the general characteristics with shell and tube heat exchanger, and yet have other features like
Type: Copper coil tube Application: Air Condition Or Refrigerator Grade: C11000, C10200, C12000, C12100 Cu (Min): 99.99% Surface: Bright Product Name Copper Tube/Pipe Outer Diameter 6mm~19mm Wall Thickness 0.45mm~0.7mm Class C11000, C10200, C12000, C12100 Application Air conditioning, condenser, refrigeration, general engineering, gas lines, etc. Delivery Time 10-30days
ASTM A179 seamless Heat Exchanged Tubes/Boiler Tubes Used for heat-exchange, steam,condensers and similar heat transfer apparatus, high temperature service Standard: ASTM A179 OD. Range:6mm â?? 88.9mm Wall thickness: 1mm-15mm Length: Max length 24M Type: Seamless boiler tube/heat exchanged tubes Packaging detail: Bundles with plastic paper packaged or wooden box package Delivery date: 10-30days Technique: cold drawing, cold rolled
Murphy plate finned tube heat exchanger has some obvious advantages in operation, especially in the field of air to air heat transfer, especially in the field of ultra-high temperature air to air heat transfer. To a certain extent, it has become the upgrading product of the tube, heat pipe and finned tube heat exchanger. The main characteristics of Murphy plate finned tube heat exchanger: the finned tube heat exchanger can be designed with elastic structure, which can effectively solve the problem of its thermal expansion; there are rich test and actual operation data as support, through constant correction of the calculation formula, the calculation error is within 5%, and more than 95% of the equipment operation can reach the design parameters.
Tubular exchanger is the most widely used heat exchanger on chemical and alcohol production. It is mainly composed of shell, tube plate, heat exchange tube, head, baffle and so on. Required material, can be made of ordinary carbon steel, copper, or stainless steel. During heat exchange, a fluid enters through the connecting pipe of the head, flows in the pipe, and flows out through the outlet pipe at the other end of the head. Another fluid enters by the nozzle of the shell and flows out from another nozzle on the shell. This is called the shell process. The structure of the tube heat exchanger is simple, compact and cheap, but the outside of the tube can not be cleaned mechanically. The heat exchanger tube bundle is connected to the tube plate, which is welded to both ends of the shell respectively, and is connected to the top cover. The top cover and the shell are provided with a fluid inlet and outlet pipe. A series of baffles perpendicular to the tube bundle are usually arranged outside the tube. At the same time, the connection between tube and tubesheet and shell is rigid, while outside the tube are two kinds of fluid with different temperature. Therefore, when the temperature difference between the tube wall and the shell wall is large, due to the thermal expansion of the two are different, a large thermal stress is generated, so that the tube twists or loosens the tube from the tube plate, or even destroys the heat exchanger.
Brazed heat exchanger is an evolution of detachable heat exchanger, the sealing material is changed from rubber pad to copper, and all the plates are combined together by copper solder. Brazed plate heat exchanger is one of the new equipment in the field of heating and cooling. Brazed heat exchanger does not have sealant pad, all the plates are made of high temperature melted and welded copper foil, the plate has a unique herringbone corrugated design, can make the fluid in low flow rate also achieve the effect of turbulence, heat transfer efficiency is high, brazed plate heat exchanger sizing is usually small, mainly used in high temperature and high pressure, rubber pad can not adapt to the working conditions. It also has certain disadvantages, brazed heat exchanger can not be separated to clean, can not be repaired, the price is slightly higher.
The plate heat exchanger is composed of a set of corrugated metal plates with four corner holes for the passage of two liquids for heat transfer. The metal sheet is mounted in a frame having a fixed plate and a movable pressing plate on one side and clamped by a clamp bolt. A gasket is placed over the plate to seal the fluid passages and direct fluid flow alternately into the respective passages to form a heat exchange. The flow, physical properties, pressure drop and temperature difference of the fluid determine the number and size of the plates. The corrugation of the plate not only increases the degree of turbulence but also forms a number of support points sufficient to withstand the pressure difference between the media. The metal plate and the movable compression plate are suspended on the upper guide bar and positioned by the lower guide bar, while the rod end is fixed on the support. On the column, but if one or both of the liquids pass through the heat exchanger more than once, the interface should be on the fixed plate and the movable compression plate. In most cases, one-way is used, and all the pipes are connected to the fixed platen. On, check the shoes to open the heat exchanger without disassembling the pipe.
Product introduction The plate condenser consists of plates that are welded together in pairs to form a so-called plate set. The concept of a plate set leads to two different types of channels: a weld channel for condensing steam and a gasket seal channel for cooling water. This type of plate is specially designed for optimum condensation. It has an asymmetrical arrangement with a large gap on the steam side and a small gap on the cooling water side. This makes it possible to maintain a very low pressure drop at the steam end while maintaining a certain speed and turbulence on the cooling water side. This maximizes heat transfer efficiency and minimizes fouling. Plate condensers are specially developed for condensing steam under low pressure or vacuum conditions in evaporation and distillation systems. It can meet a variety of specific applications and capabilities requirements. The steam inlet fitting is large and the two condensate outlets are small. The cooling water fitting is a medium size and is located in the center of the plate. Maximum heat transfer area: 500m2/set; Maximum design pressure:16bar Maximum temperature:200 celsius degree; Nozzle diameter:DN50~DN700 Plate thickness:0.5mm-1.2mm; Gasket material:NBR, EPDM, HNBR, HT-NBR, HEPDM, CR, VITON/FKM Fixed and movable plate material: Carbon Steel, Stainless Steel, and others on request. Plate material:AISI304, AISI316, AISI316L, Titanium, Ti-Pa,Hastelloy C276,254SMO,Nickel, AISI904L. Features Plate condenser Lower cost Due to the high heat transfer efficiency, this means less heat exchange area and higher cost efficiency than conventional shell and tube type, especially when stainless steel or titanium is required. The compact design also saves space, thus reducing transportation and installation costs. Plate condenser Less fouling Due to the high strength turbulence created by the specially designed corrugated sheets, there is less fouling on the cooling water side than the shell and tube condenser. Plate condenser Easy to clean The cooling water side is easy to clean, whether in the way of mechanical or chemical. Plate condenser Easy to expand Just add an extra "plate group" in the existing frame. Plate condenser Complete counterflow A greater degree of subcooling of non-condensable gases can be achieved compared to shell and tube equipment. Therefore, the load of the vacuum pump will be reduced. Range of application Alumina, food industry, sugar industry, beverage industry, industrial wastewater, etc.
Product principle The working principle of the plate evaporator is to compress the secondary steam generated by the equipment through the configured compressor, then raise the pressure and temperature to a certain range, and finally transfer it to the relevant heating chamber of evaporator as heating steam. Finally, to perform the condensation heat release program, so that it can help the latent heat of the steam and the recycling can be effectively obtained. Maximum heat transfer area: 500m2/set; Maximum design pressure:16bar Maximum temperature:200 celsius degree; Nozzle diameter:DN50~DN500 Plate thickness:0.4mm;Gasket material:NBR, EPDM, HNBR, HT-NBR, HEPDM, CR, VITON/FKM Fixed and movable plate material: Carbon Steel, Stainless Steel, and others on request. Plate material:AISI304, AISI316, AISI316L, Titanium, Ti-Pa,Hastelloy C276,254SMO,Nickel, AISI904L. Advantages Plate evaporator High heat transfer efficiency The plate evaporator is ingenious in design, so the heat transfer efficiency is higher than that of the general evaporator. Generally, the plate evaporator area only needs about one-half of the tube evaporator then can achieve the same evaporation effect. Plate evaporator Compact overall structure The whole structure is compact, floor space is small, and there is no need to invest too much manpower and material resources in the later use process. For some maintenance work, it only needs to be carried out in the original space range, and it's very simple whether it is disassembled or installed . Plate evaporator Diversification of components The heat exchange area can be effectively adjusted according to the customer's needs: now the heat exchange area of different evaporators has different ranges, since the heat exchanger plates can be disassembled, so multiple components with multiple skills and more new functions can be provided through adjusting number of plates and changing relative flow path. Plate evaporator Small heat loss Because this type of equipment is compact in structure and relatively light in weight, compared with tubular evaporators, it also reduces heat loss, and such equipment usually does not need to be insulated. Plate evaporator Less pressure loss Under the same heat transfer coefficient condition, such evaporator equipment can control the pressure loss within a certain range by rotating a reasonable flow rate.Compared with tubular evaporator,it can reduce 2/3 pressure loss. Plate evaporator Stable and safe operation Different sealing procedures are designed on the sealing device between the plates, and Range of application Metallurgy, food industry, paper industry, air conditioning, chemical and desalination industries
Principle A plate and frame heat exchanger as known as gasketed plate heat exchanger is a high efficiency heat exchanger that assembled from metal sheets with corrugated pattern and different kind of gaskets. Plate heat exchangers are the ideal equipment for heat exchange between liquid-liquid and liquid-vapor.In the case of the same pressure loss, the heat transfer coefficient is 3-5 times higher than that of the tube heat exchanger, but the floor space is one-third of the tube heat exchanger, and the heat recovery rate can be as high as 90% or more. Maximum volume: 5000m3 /h;Maximum design pressure: 25bar Maximum temperature: 200 celsius degree; Minimum difference in temperature: 0.5-1 celsius degree Nozzle diameter: DN15~DN500;Plate thickness: 0.4mm - 1.2mm Gasket material:NBR, EPDM, HNBR, HT-NBR, HEPDM, CR,VITON/FKM Fixed and movable plate material: Carbon Steel, Stainless Steel, and others on request. Plate material:AISI304, AISI316, AISI316L, Titanium,Ti-Pa,Hastelloy C276,254SMO,Nickel, AISI904L. Plate heat exchanger High heat transfer coefficient The design of the plate corrugation is aimed at the high thermal conductivity. The special flow path are formed by the plate corrugation causing strong disturbance flow at a very low flow rate, which is called turbulent flow. And the disturbance flow can be self-cleaning to prevent fouling and thus the heat transfer efficiency is high. Plate heat exchanger Large logarithmic temperature difference The temperature difference at the end is small, and the plate heat exchanger is mostly a cocurrent or countercurrent type of flow. In addition,there's no bypass flow. Plate heat exchanger Small footprint and easy maintenance The plate heat exchanger has a compact structure, and the heat exchange area per unit volume is 2-5 times that of the shell-and-tube type, and the floor area of the plate heat exchanger is about 1/2-1/3 of the shell - tube heat exchanger when achieving same heat exchange capacity .
Product principle The plate and shell heat exchanger adopts a circular corrugated heat exchanger plate that welded into a heat exchanger lathed bundle and combined with the structure of the pressure vessel shell. It also has a high heat transfer efficiency,compact structure and resistant to high temperature & pressure like shell tube heat exchanger. The plate and shell heat is durable under high temperature & pressure,large temperature difference and thermal shock, which is in a leading position in the industry. Maximum volume:2500m3/h; Maximum design pressure:100bar Maximum temperature:450 celsius degree; Minimum difference in temperature:0.5-1celsius degree Nozzle diameter:DN25~DN500; Plate thickness:0.8mm - 1.2mm Gasket material:NBR, EPDM, HNBR, HT-NBR, HEPDM,CR,VITON/FKM Fixed and movable plate material: Carbon Steel, Stainless Steel, and others on request. Plate material:AISI304, AISI316L, Titanium,Ti-Pa,Hastelloy C276,254SMO,Nickel, AISI904L. Features Plate Shell Heat Exchanger Safe and reliable Unique and durable lathed bundle structure: It can resist pressure shock and thermal shock very well; round plate and circular ring welding, stress distributes evenly; no welding between lathed bundle and shell, and it can withstand various thermal expansion (deformation ).The tubular shell structure is a strong, durable and safe pressure vessel; it can be installed in any position without being affected from outside; the solid protective shell will not leak or burst, and there is no danger of leakage to the environment.
Plates & Gaskets For Heat Exchanger 1.Raw material purchases from the same factory with famous brands like Alfa Laval, GEA, Funke etc. 2.Plates produced by precision molds and advanced press machine that detect & correct regularly. 3.Adpot same production and technology with Gislaved Gummi to ensure gasket quality. Plates material: SS304, SS316, SS316L, Titanium, Ti-Pd, Hastelloy-C276, Nickel, 254 SMO, 904L. Plates thickness: 0.5mm - 1.2mm Gaskets material: NBR, EPDM, HNBR, HT-NBR, HEPDM, VITON/FKM, FDA sanitary Hanging method: Glued, Hang on, Clip on, Snap in, Paraclip, Sonderlock. *Other materials may be available on request.