Tubular exchanger is the most widely used heat exchanger on chemical and alcohol production. It is mainly composed of shell, tube plate, heat exchange tube, head, baffle and so on. Required material, can be made of ordinary carbon steel, copper, or stainless steel.
During heat exchange, a fluid enters through the connecting pipe of the head, flows in the pipe, and flows out through the outlet pipe at the other end of the head. Another fluid enters by the nozzle of the shell and flows out from another nozzle on the shell. This is called the shell process.
The structure of the tube heat exchanger is simple, compact and cheap, but the outside of the tube can not be cleaned mechanically. The heat exchanger tube bundle is connected to the tube plate, which is welded to both ends of the shell respectively, and is connected to the top cover. The top cover and the shell are provided with a fluid inlet and outlet pipe.
A series of baffles perpendicular to the tube bundle are usually arranged outside the tube. At the same time, the connection between tube and tubesheet and shell is rigid, while outside the tube are two kinds of fluid with different temperature. Therefore, when the temperature difference between the tube wall and the shell wall is large, due to the thermal expansion of the two are different, a large thermal stress is generated, so that the tube twists or loosens the tube from the tube plate, or even destroys the heat exchanger.
Tubular heat exchanger is a straight tube heat exchanger with one or more inner tubes situated in a shell. It is designed to accomplish the efficient heat transfer from one medium to another. The user can choose different materials according to their needs, such as carbon steel, stainless steel, copper pipe, aluminium tube, steel aluminum complex pipe and so on. We could manufacture standard and customized equipment to meet your needs.
We supply specialized  manufactured Shell amp Tube Heat Exchangers amp Pressure Vessels Delivering superior quality products in minimum delivery time MOC we can supply in copper brass carbon steels stainless steels like SS304 SS310 SS316L copper alloys such as cupro nickel Admiralty amp Aluminum Brass and many other materials We can supply Heat Exchangers amp Pressure Vessels up to 40 Tons The product range includes the proprietary plate fin tube heat exchanger oil coolers inter coolers after coolers marine heat exchangers oil cooling systems condensers chillers economizers super feed heat exchangers receivers and surge drums This products are extensively used in oil and gas refineries air separation plants chemical steel refineries pharmaceutical industries air conditioning amprefrigeration plants heat treatment shops marine engines amp gear boxes induction furnaces machine tools diesel engine generating sets compressors power plant installations transformers hydraulic power packs food processing vegetable oil refining amp sugar industry etc We are supplying this with certifications such as U R amp NB Stamp from ASME ISO 90012008 quality certificates from LRQA and certifications from DGQA IRS NSIC etc This are all manufactured in Nondestructive testing such as Visual Inspection Liquid penetrant testing Radiographic testing Tube to Tube sheet Weld radiography Ultrasonic testing for raw material and welds Helium leak testing Bubble Leak testing Magnetic particle testing
Welcome to A.S Engineers & Fabricators, where innovation meets excellence. We are thrilled to introduce our latest breakthrough: the Heat Exchanger. Engineered with precision and crafted with care, our Heat Exchanger is poised to redefine the standards of heat transfer efficiency in diverse industrial applications. In today's dynamic industrial landscape, optimizing heat transfer is essential for enhancing productivity, reducing energy consumption, and ensuring the reliability of critical processes. With this in mind, our team at A.S Engineers & Fabricators has developed a state-of-the-art Heat Exchanger that promises unmatched performance and reliability. MOC:- SS304,SS316,SS316l,Carbon Steel Strategies by heat Exchanger Fluid Selection: Choose the right fluids based on their thermal conductivity and heat capacity to maximize heat transfer efficiency. Matching the properties of the fluids to the application ensures optimal performance. Flow Control: Implement proper flow control mechanisms to regulate the movement of fluids within the Heat Exchanger. This ensures uniform heat distribution and prevents the formation of hot spots or cold spots, enhancing overall efficiency. Temperature Monitoring: Utilize advanced temperature monitoring systems to continuously monitor the temperature of the fluids entering and exiting the Heat Exchanger. This allows for real-time adjustments to optimize heat transfer performance and maintain desired operating conditions Efficient Heat Transfer Our heat exchanger ensures efficient transfer of heat between two fluids, allowing you to maintain optimal temperatures in your processes Cost-Effective Solution By effectively utilizing heat exchange principles, our product helps you save on energy costs, making it a cost-effective solution for your operations Enhanced Performance With improved heat transfer efficiency, our heat exchanger boosts the performance of your equipment and processes, leading to increased productivity Customizable Designs We offer customizable designs tailored to your specific requirements, ensuring that our heat exchanger seamlessly integrates into your existing systems Durable Construction Built with high-quality materials and precision engineering, our heat exchanger is durable and reliable, providing long-lasting performance in demanding industrial environments Easy Maintenance Designed for easy maintenance and servicing, our heat exchanger minimizes downtime and ensures smooth operation, allowing you to focus on your core business activities
Shell and Tube Heat Exchanger
Shell and tube heat exchanger is made to transfer energy from high fluid heat transfer to the lower temperature fluid, the fluid temperature can reach the indexes of the flow rules, so as to meet the needs of process conditions, as well as one of the main equipment of improving energy efficiency. The heat exchanger industry deals with nearly 30 kinds of industries, such as HVAC, pressure vessel, and medium water treatment equipment, which form the industrial chain. The Shell and tube heat exchanger industry in china has achieved remarkable results in energy saving and efficiency, increasing heat transfer efficiency, reducing heat transfer area, lowering pressure drop, and improving thermal strength of a plant. Based on petroleum, chemical, electric power, metallurgy, shipbuilding, machinery, food, pharmaceutical, and other industries to stable demand growth of the heat exchanger.
Murphy plate finned tube heat exchanger has some obvious advantages in operation, especially in the field of air to air heat transfer, especially in the field of ultra-high temperature air to air heat transfer. To a certain extent, it has become the upgrading product of the tube, heat pipe and finned tube heat exchanger. The main characteristics of Murphy plate finned tube heat exchanger: the finned tube heat exchanger can be designed with elastic structure, which can effectively solve the problem of its thermal expansion; there are rich test and actual operation data as support, through constant correction of the calculation formula, the calculation error is within 5%, and more than 95% of the equipment operation can reach the design parameters.
Brazed heat exchanger is an evolution of detachable heat exchanger, the sealing material is changed from rubber pad to copper, and all the plates are combined together by copper solder. Brazed plate heat exchanger is one of the new equipment in the field of heating and cooling. Brazed heat exchanger does not have sealant pad, all the plates are made of high temperature melted and welded copper foil, the plate has a unique herringbone corrugated design, can make the fluid in low flow rate also achieve the effect of turbulence, heat transfer efficiency is high, brazed plate heat exchanger sizing is usually small, mainly used in high temperature and high pressure, rubber pad can not adapt to the working conditions. It also has certain disadvantages, brazed heat exchanger can not be separated to clean, can not be repaired, the price is slightly higher.
The plate heat exchanger is composed of a set of corrugated metal plates with four corner holes for the passage of two liquids for heat transfer. The metal sheet is mounted in a frame having a fixed plate and a movable pressing plate on one side and clamped by a clamp bolt. A gasket is placed over the plate to seal the fluid passages and direct fluid flow alternately into the respective passages to form a heat exchange. The flow, physical properties, pressure drop and temperature difference of the fluid determine the number and size of the plates. The corrugation of the plate not only increases the degree of turbulence but also forms a number of support points sufficient to withstand the pressure difference between the media. The metal plate and the movable compression plate are suspended on the upper guide bar and positioned by the lower guide bar, while the rod end is fixed on the support. On the column, but if one or both of the liquids pass through the heat exchanger more than once, the interface should be on the fixed plate and the movable compression plate. In most cases, one-way is used, and all the pipes are connected to the fixed platen. On, check the shoes to open the heat exchanger without disassembling the pipe.
(1) the spiral wound tube heat exchanger is highly efficient and saves energy (steam). Internal unique reverse winding spiral coil structure, heat exchange in a current way, make fully condensing steam in the heat exchange tube bundle, do not need a second heat exchange, so it can save a lot of steam; (2) spiral wound tube heat exchanger is stainless steel welding, it can bear high temperature and high pressure. Because the heat exchange tube bundle and shell are all made of stainless steel material, with uniform expansion coefficient, the maximum pressure is1.6 MPa, the highest heat-resistant is 400 â??,it will not cause deformation of the heat exchanger because of pressure and temperature; so there is no need to prepare the equipment to reduce the pressure and temperature. (3) its structure is compact, with small size, saving infrastructure investment; Lightweight and easy to install, the equipment can be connected directly to the pipe, reducing installation cost. (4) the heat exchanger with Michael's (OWEN) turbulent buffeting frequency standard principle, the heat exchange tube bundle adopts the minimum clearance design, effectively eliminates the turbulent chattering phenomenon, prolongs the service life of the heat exchanger. (5) the heat exchanger is low in scale with a low maintenance cost, with unique structure, unique surface treatment technology, and on both sides of the counterflow heat exchange medium, not only improving the integrated heat transfer coefficient but also with self-cleaning function and low scale tend. The method of chemical descaling can be used to clean the heat exchanger, which can save time, power, cost and effect.
