Hydraulic Flow Control Valves

Just yesterday, I received a repeat order from Andy for a hydraulic flow control valve, which is just 3 months away from the delivery time of the last batch of hydraulic valves. The American customer Andy, started to communicate with us in 2019. Maybe it was just not the right time, we still didn't partner with each other till the beginning of this year. Because of encountering a Waterloo at the previous hydraulic valve manufacturer, he turned the tables at AAK and regained his confidence. At the end of last year, Andy purchased a batch of hydraulic flow control valves from a hydraulic valve manufacturer. Because 20% of the shipments leaked, he encountered customer claims. The old hydraulic valve manufacturer was unwilling to bear the claim or re-produce. The customer kept pushing for replacement hurriedly. The owner asked him to find a high-quality hydraulic valve manufacturer to reproduce the goods for the customer. Andy had a big headache at that time. The replacement quantity is not big, the hydraulic valve manufacturers with exquisite quality were unwilling to produce the small quantity for him. The hydraulic valve manufacturers who were willing to produce this quantity, were not able to meet the customer's requirement about the roughness of the hydraulic flow control valve. He ran into a wall everywhere, which made Andy haggard. When Andy contacted with AAK HYDRAULIC VALVE, we are willing to cooperate with her to solve this difficult problem. We tested the leaked hydraulic flow control valve sample. The reason for the leakage is the roughness of the mounting surface of the hydraulic flow control valve. According to the customer's service conditions, this roughness must be controlled at 1.0 M or less. Andy is very confused why 80% of the installation surface roughness of hydraulic flow control valve is up to standard, while 20% is out of this range. The root of this fluctuation is the master's operation method, resulting in human error. The surface roughness is the depth, density, texture of the traces left on the machined surface from the action between the tool and the part surface, which depends on the master's processing technique. Andy is very clear that at present, most domestic hydraulic valve manufacturers generally control the roughness of the installation surface of hydraulic flow control valve at 0.8-1.0 m. The biggest problem is not stable enough. Andy also knows that only AAK controls the roughness value of hydraulic flow control valve within 0.8 M, which can completely avoid leakage outside the hydraulic flow control valve, because of rest assured, Andy decided to repeat the order with AAK HYDRAULIC VALVE.

AAK Hydraulic Flow Control Valve with 3 major advantages, recognized by Yagmur Yagmur is from T�¼rkiye and mainly purchases hydraulic cartridge valve standard parts from Ningbo. Recently, they developed a hydraulic drilling equipment that uses hydraulic flow control valves that are modeled after HydraForce standard parts, and purchased from a hydraulic valve manufacturer in Ningbo. During equipment debugging, it was found that the flow rate of the hydraulic flow control valve was unstable, and the leakage rate did not match the hydraulic system. The original hydraulic flow control valve manufacturer stated that this is a replica of HydraForce and is unwilling to optimize its function for several hydraulic flow control valve samples. Yagmur checked with several other hydraulic valve manufacturers, but they were not interested. Yamour was very anxious. The original hydraulic flow control valve manufacturer introduced AAK to Yagmur. After communication, it was learned that her requirements for this model include low leakage and high precision requirements for valve holes. Based on the hydraulic system schematic provided by her and the industry model code of the HydraForce hydraulic flow control valve, I recommended a ready-made sample to her. As long as the external dimensions meet his manifold requirements, it can solve the problem she is currently facing. 2 weeks after the sample was sent out, Yagmur informed via email that the drilling equipment was successfully debugged. The low leakage of AAK hydraulic flow control valve meets their system requirements, especially the flow control function that they are very satisfied with. I told her that for this AAK hydraulic flow control valve, we have 3 major advantages: 1. The internal leakage of AAK hydraulic flow control valve is 5 drops/min, while most peers can only achieve 8-10 drops/min. 2. The hole accuracy of AAK hydraulic flow control valve can reach IT6-IT7 level, and the surface roughness can reach Ra0.2-0.025m. 3. The AAK hydraulic flow control valve function fully aligns with the standard parts of HydraForce, and there are probably no more than 3 manufacturers in Ningbo to meet it. The vast majority of hydraulic flow control valve manufacturers in the industry do not use forming cutters for machining small quantities of hydraulic flow control valves, but use CNC instead to process according to dimensional requirements. The result of this machining is an accuracy of 0.03mm and a positional tolerance of 0.02mm. The AAK hydraulic flow control valve is processed with forming tools, and the dimensional accuracy of the valve hole after processing reaches 0.01mm, with a positional tolerance within 0.007mm. At the same time, AAK has its own standards for tool selection, with hardness of HRA90 alloy material, heat resistance of 900 , valve hole accuracy of IT6-IT7 level, surface roughness of Ra0.2-0.02m, and tool life is 30 times higher than ordinary alloy steel.

The service life of hydraulic flow control valve is more than twice that of the original manufacturer, Shirley has sent more and more inquiries to AAK Shirley comes from a hydraulic equipment company in the United States, who is an old employee of the company. She rarely fails in purchasing, and her cooperation with AAK is tepid. It was not until the cartridge hydraulic flow control valves purchased last year failed that she learned that AAK Hydraulic Valve was different from other hydraulic cartridge valve manufacturers, and now she is sending us more and more inquiries. At the beginning of the year before last, Shirleyâ??s company sold the hydraulic power unit for metal extrusion equipment. Less than half a year, customers complained that the pressure of the power unit was abnormal, and even went on strike. During after sales service, it was found that the leakage was caused by the serious wear of the hydraulic flow control valve sleeve, resulting in abnormal equipment pressure. The original hydraulic flow control valve manufacturer replied that under the high-pressure working condition of 450bar and high-frequency use, it is unavoidable for the hydraulic flow control valve sleeve to be worn and the only solution is to replace with new one for free, but 5 months later, the same problem occurred again. The customer was not satisfied and complained directly to the boss. The boss was surprised that an old hand like Shirley would stumble. After investigation, it was found that this hydraulic valve manufacturer who had cooperated for 5 years ignored the details of high pressure and high frequency. The boss asked her to change the manufacturer and replace those severely worn hydraulic flow control valves as soon as possible. Shirley thought of AAK, because at the beginning of the inquiry, AAK mentioned that this hydraulic flow control valve had special working conditions, if the material selection was not proper, it would be impossible to use it for 1 year or more. After learning of Shirley's procurement dilemma, AAK urgently produced 50 hydraulic flow control valves within 1 month for them to replace the current ones. 6 months after the trial order was delivered, Shirley informed us by email that the equipment installed with AAK hydraulic flow control valve was working well without any abnormalities, and I said there would be no abnormalities even in 1 year. Shirley admired the confidence of AAK Hydraulic Valve in quality, and ordered another 300 hydraulic flow control valves. Under the high-pressure condition of 450bar, to get the hydraulic flow control valve used in high frequency a service life of more than 1 year or 2million times, AAK Hydraulic Valve uses 3 advantages to exceed peers. 1. The valve sleeve of AAK hydraulic flow control valve adopts 18Cr2Ni4WA high-strength alloy carburized steel. During heat treatment, carburize at 900~920 , temper at 600~650

3drops/min hydraulic flow control valve, AAK got back the reorder at a high price Margaret, from India, is an old hand in the procurement of hydraulic components, especially good at price reduction, and has little cooperation with AAK, basically small quantities of high requirement hydraulic valves. 1 year ago, she wanted us to develop a high requirement hydraulic flow control valve and promised that there will be big qty of reorders. After the trial order was sent, there was still no reorder, and I didn't want to push. In her email last month, she said that 160 hydraulic flow control valves tested last year were needed, and the price was required to be maintained and the fastest delivery time was required. This hydraulic flow control valve was used in hydraulic bending machine equipment, and the early test run was very smooth. The equipment was sold very well. Unexpectedly, 3 months later, customers complained about the weakness of the hydraulic system of the bending machine. Some valve spools and valve bodies of the hydraulic flow control valves were worn, causing leakage, resulting in the weakness of hydraulic system of bending machine. The original hydraulic flow control valve manufacturer believed that the bending machine was used with high frequency, so a small proportion of wear was normal, but Margaret's supervisor didn't think so. He predicted that there would be more and more complaints later. In fact, what his supervisor predicted was right. Margaret had to change the manufacturer. She contacted many manufacturers, but none of them was willing to develop it because of the small quantity or they couldn't meet her requirements. Margaret was worried at this time. Until receiving her email, I just knew that this hydraulic flow control valve had reorders, but were not placed with AAK, she came to me this time because she had no way. Frankly speaking, although AAK had existing procedures, I didn't want to produce this order for 160 pcs of quantity. It was not until her boss found my boss 3 days later that I gave a 1 month production time and a 50% increase in the quotation. Margaret still approved our S/C. She was criticized by her boss because they not only lost the payment to the original hydraulic flow control valve manufacturer, but also undertook an additional 50%. I estimate that Margaret will never dare to transfer the order of AAK again. I was thinking that if your hydraulic valve manufacturing quality and service level are high, in the communication with customers, you can be polite and dignified, neither humble nor overbearing, otherwise the customers don't take you seriously. The business should be done standing. Although AAK price of this hydraulic flow control valve has been increased by 50%, it has taught Margaret and me a lesson. I sent out 160 hydraulic flow control valves in only 2 weeks. Margaret was very grateful for my advance shipping, and we had mended the fences between us.

1. Inner check valve: the check valve inside the valve body is to insure the hydraulic oil will not be returned. 2. Inner relief valve: the relief valve inside the valve body is able to adjust the hydraulic system working pressure. 3. Oil way: parallel circuit, with power beyond. 4. Control way: manual, air, air&electric, micro-switch, electric&hydraulic control. 5.Valve construction: monoblock construction, 1-8 levers are available to assembled as you requests. 6.Spool function: o, a, y , p etc. 7. Flow 40 l/min with pressure 160bar, 200bar, 315bar 8.Spool returning type with t (spring return) and w (ball locking) 9. Joining port: l (screw connection) 10 .Nominal diameter: g1/2; g3/8; m18*1.5

Hydraulic Flow Control Valves - Manufacturer, Supplier & Exporter of Hydraulic Flow Control Valve from Ahmedabad, Gujarat India

Over the past year, Jerome has purchased more than 20 batches of different types of hydraulic valves of test orders from more than 10 hydraulic valve manufacturers in Ningbo, including AAK. Finally, he chose to place the large order of hydraulic flow control valves with AAK, because the packaging details of AAK made him think that the quality of AAK hydraulic flow control valves is the most reliable. Jerome is from a hydraulic equipment company in Italy. He sent an email last week to purchase 2,500 hydraulic flow control valves. I was surprised because Jerome always purchased small orders before. After e-mail communication, it was learned that Jerome has purchased more than 20 batches of different types of hydraulic valve test orders from more than 10 hydraulic valve manufacturers in Ningbo in the past year. There are always some problems, such as time delay and communication delay, especially the packaging of the test order was criticized by his boss. The quality defect of the hydraulic flow control valves purchased last time was complained to the boss by the company's installation engineer. During the assembly process, the installation engineer found that several hydraulic flow control valves could not be screwed into the socket at all, mainly due to obvious bumps at the threads of the hydraulic flow control valves. Jerome requires the original hydraulic flow control valves to be replaced. The manufacturer believes that each hydraulic flow control valve has been pressure tested before leaving the factory and shipped only after it is qualified. The bump was caused by the carelessness of their installers. The installer showed the boss of the damaged package photos to reveal the reason. Some of the packing boxes of the hydraulic flow control valves are deformed, some are broken, and even some of the inner packing poly bags are broken. Those hydraulic flow control valves with bumps were improperly packaged and protected during transportation. Jerome is helpless because of the factory's prevarication. Fortunately, this is just a trial order. Jerome thought of the packaging details of each trial order of AAK. Only the packaging of AAK was different from that of other hydraulic valve manufacturers in Ningbo. At that time, it was only the trial order that he didn't pay attention to the packaging details of AAK. Now he saw the problems caused by improper packaging during transportation from other hydraulic valve manufacturers. He realized that only each trial order of AAK, the packaging received was intact. Later, I told him that because the quantity of trial orders was small, most of them were delivered by express, and it is unavoidable that the parcels will be bumped. AAK will inspect each hydraulic flow control valve separately when leaving the factory. Only the qualified hydraulic flow control valves are put into the bubble bag and then into the corrugated box with the right size,

9 months ago, we received an email from an old customer in the UK, informing that Berge had transferred from the quality control department to the import department. We could see from the email of the young man's self-introduction that he was full of confidence in procurement. Unfortunately, the first hydraulic valve order went wrong. A batch of orders for hydraulic flow valves shipped from a hydraulic valve manufacturer in Ningbo had no problem when tested before leaving the factory. However, when the goods were delivered to customers, the company received a series of quality complaints from consumers in only 1 month, and nearly 20% of the hydraulic flow valves had leakage. The manager was not very happy, and requested Berge to solve the guest's complaints within 1 week. Berge had discussed with the original hydraulic valve manufacturer several times, but it has not been effectively solved, and he even wanted to resign. Shawn, a former old purchaser, felt his frustration and reminded him to communicate with AAK HYDRAULIC VALVE to see if it could be solved. We received Berge's email with product drawings, pictures and test data of the defective hydraulic flow valves. We preliminarily judged that there was a problem with the valve spool. In order to solve the problem at one time, Berge asked his hydraulic valve manufacturer to send 5 samples of defective hydraulic flow valves to AAK HYDRAULIC VALVE for thorough inspection. After receiving the hydraulic flow valve samples, frankly speaking, the main line type of the hydraulic flow valve was acceptable. The problem was that the valve spool deviated from the central axis, resulting in leakage. Of the 5 hydraulic flow valve samples sent, two were in this situation, and the other three were of acceptable quality. This proved what we said before that it was difficult to 100% ensure that the valve spool did not deviate from the central axis due to human error, which was a hidden problem among peers. I suggested him to replenish 40% hydraulic flow valves to their customer within 30 days. If the customer could accept this suggestion, we would give priority to the production of these replenished hydraulic flow valves. A week later, Berge informed by email that his manager had agreed to the plan and his customer could accept only 20% replenishment. They just repeatedly stressed that the replenishment of the hydraulic flow valve could not have any quality problems. AAK realized a few years ago that the hydraulic flow valve produced by CNC lathe has high requirements for operators and is prone to human errors, resulting in the deviation of valve spool from the central axis. On the production equipment, AAK HYDRAULIC VALVE have imported the Swiss machine tool with the highest precision to make up for the short board of CNC lathe. At present, less than 10% of the peers have this equipment. It can replace 7 groups of accessories at random.

To lose a large amount of money in the Hydraulic Flow Control Valve, AAK used a small amount of money to ease the worries of Brazilian customer Bernardo comes from a hydraulic winch manufacturer in Brazil, and has cooperated with AAK several times on non-standard customized hydraulic cartridge valves. At the beginning of last year, Bernard company needed to purchase hydraulic flow control valves for a batch of hydraulic winches. Due to cost pressure, the boss asked Bernard to reduce the procurement cost of hydraulic flow control valves by 10%. This hydraulic flow control valve needs to be the same as HydraForce standard part. After a round of sourcing, Bernard determined the manufacturer of the hydraulic flow control valve. 7 months after the sale of the hydraulic winch, a customer complained that the sealing ring of the hydraulic flow control valve was broken, resulting in leakage, which caused the hydraulic winch to rise powerlessly. 6 months after the original manufacturer replaced the sealing ring with new one, the old problem happened again. The customer complained directly to the boss, who asked Bernard to replace all the hydraulic flow control valves within 1 month and asked the original manufacturer to bear the costs. However, the original manufacturer could not reach an agreement. Bernard was caught in the middle. He was embarrassed for 2 weeks and made no progress. The boss was very disappointed with him. Bernard sent me an email asking about the time and cost of re producing the hydraulic flow control valves. He wanted to pay for it himself. According to the hydraulic flow control valve drawings he sent, I realized that maybe only replacing with durable O-ring could solve his embarrassment. I sent him 10 O-rings for matching tests. A week later, Bernard told me that AAK O-rings could be matched with the original manufacturer's hydraulic flow control valves. He asked me to send 500 O-rings to Brazil as soon as possible, and he could finally have a good sleep. Last week, Bernard sent an e-mail to express his thanks. All these hydraulic flow control valves have been assembled with AAK O-rings. It has been more than a year, and there has been no complaint of leakage caused by the rupture of the sealing ring of the hydraulic flow control valves. The boss also praised him for solving big losses with small money. AAK's O-ring has 3 strengths: no sloughing, no extrusion and wear resistance. The material and structure of the seal ring directly affect the performance of the seal ring. The hardness, extrusion resistance, tensile strength and deformation of the material all determine the service life of the seal ring, and the structure of the seal ring also determines the sealing effect. AAK selects Japan's special PU polyurethane rubber sealing ring, and the lip compression of the sealing ring is strictly controlled between 15% ~ 20%.