9 months ago, we received an email from an old customer in the UK, informing that Berge had transferred from the quality control department to the import department. We could see from the email of the young man's self-introduction that he was full of confidence in procurement. Unfortunately, the first hydraulic valve order went wrong. A batch of orders for hydraulic flow valves shipped from a hydraulic valve manufacturer in Ningbo had no problem when tested before leaving the factory. However, when the goods were delivered to customers, the company received a series of quality complaints from consumers in only 1 month, and nearly 20% of the hydraulic flow valves had leakage. The manager was not very happy, and requested Berge to solve the guest's complaints within 1 week.
Berge had discussed with the original hydraulic valve manufacturer several times, but it has not been effectively solved, and he even wanted to resign. Shawn, a former old purchaser, felt his frustration and reminded him to communicate with AAK HYDRAULIC VALVE to see if it could be solved.
We received Berge's email with product drawings, pictures and test data of the defective hydraulic flow valves. We preliminarily judged that there was a problem with the valve spool. In order to solve the problem at one time, Berge asked his hydraulic valve manufacturer to send 5 samples of defective hydraulic flow valves to AAK HYDRAULIC VALVE for thorough inspection.
After receiving the hydraulic flow valve samples, frankly speaking, the main line type of the hydraulic flow valve was acceptable. The problem was that the valve spool deviated from the central axis, resulting in leakage. Of the 5 hydraulic flow valve samples sent, two were in this situation, and the other three were of acceptable quality. This proved what we said before that it was difficult to 100% ensure that the valve spool did not deviate from the central axis due to human error, which was a hidden problem among peers. I suggested him to replenish 40% hydraulic flow valves to their customer within 30 days. If the customer could accept this suggestion, we would give priority to the production of these replenished hydraulic flow valves.
A week later, Berge informed by email that his manager had agreed to the plan and his customer could accept only 20% replenishment. They just repeatedly stressed that the replenishment of the hydraulic flow valve could not have any quality problems.
AAK realized a few years ago that the hydraulic flow valve produced by CNC lathe has high requirements for operators and is prone to human errors, resulting in the deviation of valve spool from the central axis. On the production equipment, AAK HYDRAULIC VALVE have imported the Swiss machine tool with the highest precision to make up for the short board of CNC lathe. At present, less than 10% of the peers have this equipment. It can replace 7 groups of accessories at random.
The leakage of Hydraulic Cartridge Flow Control Valve caused by spring was solved by AAK from 3 points Adam, an old American hydraulic customer, sent AAK 3 emails consecutively on the same day last month, for the leakage of a hydraulic cartridge flow control valve. According to the picture he sent, the hydraulic cartridge flow control valve has a cut-off plate that is supported by a spring. Some customer complained that the hydraulic cartridge flow valve leaked without working. The original manufacturer of the hydraulic cartridge flow control valve cannot solve the problem in 3 months. Because the sales volume of this hydraulic cartridge flow control valve is very good, Adam wants it 100% no complaints. Through the pictures, it is difficult to trace the cause. I suggested Adam send us 3 samples of the original hydraulic cartridge flow control valves. After we received and checked the samples, we found that the leakage was more serious if we pressurized, but the tightness of the cut-off plate was no problem. We adjusted the spring, and the first pressurization did not leak, but after 3 times, the leakage occurred. It was basically judged that the spring has hidden danger. After the spring tension test, it was found that the spring is abnormal. 2 days later, we informed Adam of the hidden danger of the spring, and at the same time, we replaced the internal springs of the 3 hydraulic cartridge flow control valves with AAK springs, and returned the samples to him. 2 weeks later, Adam sent a PO for this hydraulic cartridge flow control valve, with a value of more than 30,000 dollars, and told us that the 3 returned samples were tested for 5 pressurizations, and no leakage was found, and the operating efficiency of the hydraulic system was also improved by nearly 10%. Adam privately ridiculed himself. He has been engaged in the hydraulic valve market for so many years, but still has to ask for help from AAK when there is a problem that he cannot solve. The main reason why AAK can effectively solve the leakage problem caused by springs, is to ensure the following 3 points: 1. We have our own spring source that has cooperated with us for 10 years, to avoid the phenomenon of unequal material between the sample and the production spring, and ensure the quality. 2. Equipped with spring tension and compression tester, reasonably select the spring with elastic coefficient within the standard range, to avoid leakage caused by elastic coefficient deformation. 3. A quality inspection department to ensure that the quality is qualified during assembly and prevent leakage. AAK hydraulic cartridge flow control valve, 3-step check on the spring, zero leakage, welcome to try!
Just yesterday, I received a repeat order from Andy for a hydraulic flow control valve, which is just 3 months away from the delivery time of the last batch of hydraulic valves. The American customer Andy, started to communicate with us in 2019. Maybe it was just not the right time, we still didn't partner with each other till the beginning of this year. Because of encountering a Waterloo at the previous hydraulic valve manufacturer, he turned the tables at AAK and regained his confidence. At the end of last year, Andy purchased a batch of hydraulic flow control valves from a hydraulic valve manufacturer. Because 20% of the shipments leaked, he encountered customer claims. The old hydraulic valve manufacturer was unwilling to bear the claim or re-produce. The customer kept pushing for replacement hurriedly. The owner asked him to find a high-quality hydraulic valve manufacturer to reproduce the goods for the customer. Andy had a big headache at that time. The replacement quantity is not big, the hydraulic valve manufacturers with exquisite quality were unwilling to produce the small quantity for him. The hydraulic valve manufacturers who were willing to produce this quantity, were not able to meet the customerâ??s requirement about the roughness of hydraulic flow control valve. He ran into a wall everywhere, which made Andy haggard. When Andy contacted with AAK HYDRAULIC VALVE, we are willing to cooperate with her to solve this difficult problem. We tested the leaked hydraulic flow control valve sample. The reason for the leakage is the roughness of the mounting surface of the hydraulic flow control valve. According to the customer's service conditions, this roughness must be controlled at 1.0 �¼ M or less. Andy is very confused why 80% of the installation surface roughness of hydraulic flow control valve is up to standard, while 20% is out of this range. The root of this fluctuation is the master's operation method, resulting in human error. The surface roughness is the depth, density, texture of the traces left on the machined surface from the action between the tool and the part surface, which depends on the master's processing technique. Andy is very clear that at present, most domestic hydraulic valve manufacturers generally control the roughness of the installation surface of hydraulic flow control valve at 0.8-1.0 �¼ m. The biggest problem is not stable enough. Andy also knows that only AAK controls the roughness value of hydraulic flow control valve within 0.8 �¼ M, which can completely avoid leakage outside the hydraulic flow control valve, because of rest assured, Andy decided to repeat the order with AAK HYDRAULIC VALVE.
Just yesterday, I received a repeat order from Andy for a hydraulic flow control valve, which is just 3 months away from the delivery time of the last batch of hydraulic valves. The American customer Andy, started to communicate with us in 2019. Maybe it was just not the right time, we still didn't partner with each other till the beginning of this year. Because of encountering a Waterloo at the previous hydraulic valve manufacturer, he turned the tables at AAK and regained his confidence. At the end of last year, Andy purchased a batch of hydraulic flow control valves from a hydraulic valve manufacturer. Because 20% of the shipments leaked, he encountered customer claims. The old hydraulic valve manufacturer was unwilling to bear the claim or re-produce. The customer kept pushing for replacement hurriedly. The owner asked him to find a high-quality hydraulic valve manufacturer to reproduce the goods for the customer. Andy had a big headache at that time. The replacement quantity is not big, the hydraulic valve manufacturers with exquisite quality were unwilling to produce the small quantity for him. The hydraulic valve manufacturers who were willing to produce this quantity, were not able to meet the customer's requirement about the roughness of the hydraulic flow control valve. He ran into a wall everywhere, which made Andy haggard. When Andy contacted with AAK HYDRAULIC VALVE, we are willing to cooperate with her to solve this difficult problem. We tested the leaked hydraulic flow control valve sample. The reason for the leakage is the roughness of the mounting surface of the hydraulic flow control valve. According to the customer's service conditions, this roughness must be controlled at 1.0 M or less. Andy is very confused why 80% of the installation surface roughness of hydraulic flow control valve is up to standard, while 20% is out of this range. The root of this fluctuation is the master's operation method, resulting in human error. The surface roughness is the depth, density, texture of the traces left on the machined surface from the action between the tool and the part surface, which depends on the master's processing technique. Andy is very clear that at present, most domestic hydraulic valve manufacturers generally control the roughness of the installation surface of hydraulic flow control valve at 0.8-1.0 m. The biggest problem is not stable enough. Andy also knows that only AAK controls the roughness value of hydraulic flow control valve within 0.8 M, which can completely avoid leakage outside the hydraulic flow control valve, because of rest assured, Andy decided to repeat the order with AAK HYDRAULIC VALVE.
AAK Hydraulic Flow Control Valve with 3 major advantages, recognized by Yagmur Yagmur is from T�¼rkiye and mainly purchases hydraulic cartridge valve standard parts from Ningbo. Recently, they developed a hydraulic drilling equipment that uses hydraulic flow control valves that are modeled after HydraForce standard parts, and purchased from a hydraulic valve manufacturer in Ningbo. During equipment debugging, it was found that the flow rate of the hydraulic flow control valve was unstable, and the leakage rate did not match the hydraulic system. The original hydraulic flow control valve manufacturer stated that this is a replica of HydraForce and is unwilling to optimize its function for several hydraulic flow control valve samples. Yagmur checked with several other hydraulic valve manufacturers, but they were not interested. Yamour was very anxious. The original hydraulic flow control valve manufacturer introduced AAK to Yagmur. After communication, it was learned that her requirements for this model include low leakage and high precision requirements for valve holes. Based on the hydraulic system schematic provided by her and the industry model code of the HydraForce hydraulic flow control valve, I recommended a ready-made sample to her. As long as the external dimensions meet his manifold requirements, it can solve the problem she is currently facing. 2 weeks after the sample was sent out, Yagmur informed via email that the drilling equipment was successfully debugged. The low leakage of AAK hydraulic flow control valve meets their system requirements, especially the flow control function that they are very satisfied with. I told her that for this AAK hydraulic flow control valve, we have 3 major advantages: 1. The internal leakage of AAK hydraulic flow control valve is 5 drops/min, while most peers can only achieve 8-10 drops/min. 2. The hole accuracy of AAK hydraulic flow control valve can reach IT6-IT7 level, and the surface roughness can reach Ra0.2-0.025m. 3. The AAK hydraulic flow control valve function fully aligns with the standard parts of HydraForce, and there are probably no more than 3 manufacturers in Ningbo to meet it. The vast majority of hydraulic flow control valve manufacturers in the industry do not use forming cutters for machining small quantities of hydraulic flow control valves, but use CNC instead to process according to dimensional requirements. The result of this machining is an accuracy of 0.03mm and a positional tolerance of 0.02mm. The AAK hydraulic flow control valve is processed with forming tools, and the dimensional accuracy of the valve hole after processing reaches 0.01mm, with a positional tolerance within 0.007mm. At the same time, AAK has its own standards for tool selection, with hardness of HRA90 alloy material, heat resistance of 900 , valve hole accuracy of IT6-IT7 level, surface roughness of Ra0.2-0.02m, and tool life is 30 times higher than ordinary alloy steel.
Kayden, from AH Garner company in the UK, has successfully purchased hydraulic valve blocks in Ningbo in recent years, and has cooperated with AAK on some high requirements hydraulic valve blocks for many years. He sent an email at the end of last year: I need AAKâ??s help. After communication, we learned that a new hydraulic equipment of their company was complained by customers about oil leakage in about 3 months. After inspection, their after-sales personnel found that when the equipment is switched with high-speed and high-frequency action under high pressure, the small O-ring of the cover plate of the hydraulic valve block is prone to oil leakage. The engineer asked Kayden to find the original supplier to replace the hydraulic valve blocks or cartridge valves. Unfortunately, Kayden purchased the hydraulic valve blocks and threaded cartridge valves from two factories. The manufacturer of the hydraulic valve blocks replied that the thread size accuracy of the cartridge valves did not meet the standard and caused oil leakage, while the cartridge valve manufacturer said that the accuracy of the hydraulic valve blocks did not meet the standard. The hydraulic valve blocks and cartridge valves have passed the inspection. How can there be a problem as soon as they are assembled on the equipment? Kayden suspected that the design of the hydraulic valve block was flawed, but the engineer thought the design drawing was in line with the principle. The customer didn't receive the solution, and complained to the boss, who asked Kayden to completely solve the oil leakage problem of the hydraulic valve blocks within 30 days. Now Kayden was stumped and didn't have a clue. I asked Kayden to send us the drawings of the hydraulic valve block and cartridge valve, and system principles. AAK engineers found no problems after analysis. Our engineer asked Kayden to provide the video after the equipment was started up. Combined with the system schematic diagram and equipment fault video, our engineer judged that the position of installing O-ring at the interface of hydraulic valve block and cartridge valve was inappropriate. If the position of the O-ring is lowered, and the cover plate O-ring is completely free of oil, install and fasten the cartridge valve cover plate, and produce the hydraulic valve block and cartridge valve in a same factory, the oil leakage problem of the hydraulic valve block may be solved completely. Kayden seems to have seen the dawn and asked AAK to make samples. After 25 days, AAK sent out the integrated hydraulic valve block sample. A few days ago, Kayden emailed us that it has been 3 months since the hydraulic valve block was replaced with AAK samples, the equipment works normally without oil leakage. Kayden told me that AH Garner engineer admired AAKâ??s strictness in details. It is so obvious, why didn't he find such an obvious problem?
Cuenca is a senior purchaser of AGRIA company in Spain. The boss is very satisfied with his purchasing work. Two years ago, AGRIA company developed a hydraulic equipment, and there were complaints after sales for more than half a year. The main problem was that the starting force of the hydraulic system would be insufficient, which was caused by the increase of internal leakage of the hydraulic check valves in the equipment. After Cuenca contacted the original hydraulic check valve manufacturer, the manufacturer said that some hydraulic check valves may have deviation during assembly, and he was willing to replace the hydraulic check valves with large leakage with new ones. Cuenca thought it was completely solved after replacement, but what surprised him was that less than a year after the new hydraulic check valve was replaced, the same problem occurred again. The boss was very disappointed with his purchase of hydraulic check valves this time. The manufacturer of the original hydraulic check valves still said that except for replacing the hydraulic check valves, there is no other way. Cuenca began to worry that if the same problem happened a third time, it would be too shameless. To be safe, he began to look for a new supplier of hydraulic check valves and began to test samples. At the same time, he also wanted to know why the hydraulic check valves produced by the original manufacturer leaked. In this way, Cuenca contacted AAK hydraulic valve. After several rounds of communication with Cuenca, we learned the story between him and the original manufacturer of hydraulic check valves, and suggested him to send us the hydraulic check valves with problem and provide us the drawings of hydraulic check valves at the same time. AAK engineer disassembled the hydraulic check valves of the original manufacturer and found that there were wear marks on the sealing line on the surface of the poppet valve. When the pressure oil reversely enters the hydraulic check valve, the cone cannot strictly seal the oil and cause leakage, and some oil flows out of the oil inlet. After receiving AAK's analysis, Cuenca asked us to make 4 samples of hydraulic check valves according to his drawings. Our engineers designed a new hydraulic check valve according to the service frequency and working conditions of the equipment, replacing the cone valve with the ball valve. The cone valve is prone to fatigue creep deformation and wear after working for a long time, resulting in a gap between the valve sleeve and the cone, resulting in leakage. The outer circle of the ball valve can contact the inner taper ring line, and the connecting hole can be closed to reduce the leakage caused by wear. Cuenca was surprised that AAK dared to take the initiative to modify the drawings of their hydraulic check valves, and expected to see the sample performance of AAK hydraulic check valves. Two months later, AAK sent samples of the newly designed hydraulic check valves.
Smith is the head purchasing of a hydraulic company from California. His purchasing of hydraulic valves in recent years has been smooth. In the last hydraulic valve block order, the parameters were normal when the hydraulic valve block approval sample was tested for the first time, but there was oil leakage in the second test on the hydraulic valve block. After rechecking, the oil leaked again in the third test on the hydraulic valve block. Smith communicated with the hydraulic valve block manufacturer for many times but without results. The manufacturer said that this is the traditional sealing process of hydraulic valve block, Smith should either accept it as is or cancel the order. Smith knew that the delivery date confirmed with the customer was due in 1 month, so it was urgent to find a new hydraulic valve block manufacturer to replace the current one. Smith checked the sealing process of no less than 20 hydraulic valve block manufacturers. They all adopted the traditional sealing method of hexagonal plug combined with and sealing gasket. Smith knew that although this sealing method is simple to operate, it has very high requirements for tightening torque. When the torque parameters are not up to standard, the hydraulic valve block is easy to leak. In order to prevent leakage, some hydraulic valve block manufacturers apply anaerobic glue on the threads. During operation, the particles of anaerobic glue fall into the valve hole, causing oil pollution or valve jamming of the hydraulic valve block. The delivery date is approaching day by day, but the new qualified hydraulic valve block manufacturer has not been found yet. Smith is worried and asks around. His friend Caleb gave him the contact information of AAK hydraulic valve. Caleb is also our hydraulic valve customer in the United States. He suggested Smith contact AAK, and told him that AAK hydraulic valve exports to European and American markets all year round and has some unique R & D processes. Perhaps AAK will be different in the sealing treatment process of hydraulic valve block. Smith directly sent us the hydraulic valve block drawing and required that the traditional sealing technology should not be used. A week later, AAK sent the hydraulic valve block sample successfully. Two weeks later, Smith informed AAK by email that the parameters of AAK hydraulic valve block were fully up to standard after 3 tests, and there was still no leakage after the 4th and 5th tests. Smith is very curious about how the sealing process of AAK hydraulic valve block is different from that of other hydraulic valve manufacturers? The vast majority of hydraulic valve manufacturers fail to seal the hydraulic valve block in place because they stick to the rules in technology. 6 years ago, AAK was eliminated by the customer due to the leakage of the traditional sealing technology of the hydraulic valve block. After that, we deci
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Recently, I received the second re-order of a hydraulic pressure reducing valve from French client Chinning. I still remember when I first met Chinning in 2020, Chinning purchased hydraulic pressure reducing valves in a hydraulic valve factory and encountered quality complaints from her customers. The hydraulic pressure reducing valve was deformed in less than 3 months, and some valve spools and valve sleeves were seriously worn. More and more customers began to return goods, and the old suppliers did not cooperate with her work. Chinning had a big headache at that time, and the owner kept putting pressure on her to find a hydraulic valve manufacturer with exquisite quality as soon as possible. Chinning did not find a new hydraulic valve manufacturer very smoothly. Because her hydraulic pressure reducing valve had a special use scenario and required high hardness of materials, it was unbearable for ordinary factories. At the same time, under the environmental protection policy of 2019, many previous heat treatment and processing factories were shut down, so the supply supporting system was disrupted, and the heat treatment and processing of many hydraulic valve manufacturers could not keep up. how does AAK ensure the service life of hydraulic valve products We didn't answer directly, but asked her if the hydraulic valves you purchased had the problem of deformation and rapid wear. She also replied quite frankly that she should find a hydraulic valve manufacturer that paid attention to the service life of hydraulic valves in the fastest time. I sent her several samples of hydraulic pressure reducing valve and told her that different parts of our hydraulic pressure reducing valve have different material hardness standards, and some could reach about 50-55HRC or higher. There is even no problem with 65HCR with special requirements. The service life of hydraulic pressure reducing valve is our hard index. More than one week after we sent out the samples of hydraulic pressure reducing valve, we received Chinning's email, including the drawings of hydraulic pressure reducing valve and the hardness requirements for various components. She asked whether we could produce this hydraulic pressure reducing valve? I told her that his hydraulic pressure reducing valve is not difficult, but just the working scene is some special. As long as the heat treatment process is a little unique, it could ensure her requirements. The long service life of hydraulic valve is the most critical.
