Rapid Set Mortar

DESCRIPTION:
Stop Leak is a liquid admixture when mixed with portland cement becomes an extremely rapid setting plastic material used to stop pressure leaks in concrete and masonry structures.
USES:
Stop Leak can be used to stop water leaks in dams, foundation walls, manholes, pipelines, underground structures, swimming pools, foundtains, tunnels, basement walls and floors.
ADVANTAGES:
Will stop water under pressure.
ECONOMICAL:
Sets within 60 to 90 seconds, generates minimal heat when setting
Becomes extremely plastic when combined with portland cement
Stop Leak liquid must be stored at temperatures above freezing.
MIXING RATIO:
1Kg Stop Leak : 2,8 kgs cement (2,2 pounds Stop Leak : 6,17 pounds cement)
LIMITATIONS:
Judgment must be used to mix Stop Leak in small quantities due tu the extremely rapid set. After the portland cement is added to the liquid Stop Leak, the mixed compound will set in approximately 60 seconds. This action allows the material to bond mechanically and chemically to saturated surfaces. A delay in setting, if required, can be attained by adding fine sand to the neat cement mixture or by reducing the amount of cement added to the liquid.
Safe
- Odorless, non-toxic, does not affect the health of users and the environment
- Should wear gloves and necessary protective equipment when using
- If splashed into eyes, use clean water or eye drops to wash several times
Storage conditions
Product must be stored in original unopened and undamaged sealed packging in dry conditions.
Colour: Clear liquid
Shelf life
12 months from the production date
Packaging
- Stop Leak 0,5Kg (1,1Pounds)
- Stop Leak 2,5Kg (5,51Pounds)
- Stop Leak 6,5Kg (14,3Pounds)

Premium Portland Cement Clinker / Type II and I For Cement Production And Construction
Color: Grey
Lead time (days) 30 To be negotiated
Application: Office Building
Design Style: Contemporary
Type: Cement Clinker
Hardening Feature: Rapid Hardening
HCSA BINDER is a hydraulic binder based on calcium sulphoaluminate, rather than calcium aluminates which are the basis of CALCIUM ALUMINATE CEMENT or calcium silicates which are the basis of PORTLAND CEMENT. The difference gives HCSA BINDER properties particularly suited to formulators of products such as self-leveling or self-smoothing compounds, rapid hardening screeds, tile adhesives, non-shrink grouts, rapid setting and special mortars.

Description:
VCOLD is a rapid-setting structural repair mortar. It is designed primarily for the durable repair of concrete. Utilising all the latest technology this Portland cement-based and fibre-reinforced product is extremely strong and hard wearing. This makes it ideal for roads, runways, bridges, decks, floors and footpaths. Requiring only the addition of water, this single component mortar is rapid curing.
VCOLD quick set mortar is physically and chemically compatible with the host concrete. This means it is quick to exhibit a high adhesive and compressive strength.
Product name: VCOLD
Compressive strength
- 35 Mpa, in 6 hours
- 50 Mpa, in 1 day
- 80 Mpa, in 1 week
Application temperature
- In cold temperatures, tepid water may be used to adjust working life
- In 20-40 temperatures, cold water should be used to adjust working life
Mixing ratio:
- 25kgs powder: 3,7L water
- 5kgs powder: 0.7L water
Uses of VCOLD
VCOLD is used on floors that are subjected to heavy wear such as:
- Roads
- Runways
- Bridges
- Decks
- Floors
- Footpaths
The repair mortar can be used as supplied up to 100mm deep. It can also be bulked out with clean, washed, sharp sand to form a high performance screed or for floor or deck repairs up to maximum depth of 300mm.
One barrel 25kgs of VCOLD produces 13 litres
Applying VCOLD Rapid Set Repair Mortar:
VCOLD should only be installed by those experienced in structural waterproofing. Please follow manufacturerâ??s instructions for full details across the range of applications.
Preparation â?? Start by mechanically removing all damaged concrete back to a sound core. Ideally you want to expose the steel reinforcement to at least 25mm behind the bars and 50mm beyond the point at which corrosion is visible.
The perimeter of the repair area should be stepped to a depth of 10m using a saw, disc cutting or preferably a power chisel.
Make sure that all areas to be repaired are free from dust, oil, grease, corrosion by-products and all organic growth. Any smooth surfaces should be roughened with any surface laitance removed.
You should now thoroughly soak the prepared surface with clean water until uniformly saturated. Ensure there is no standing water.
Mixing:
Mechanically mix VCOLD using a forced action pan mixer or in barrel using a drill and paddle.
Normal applications = typically use 3,7 litres of clean water per 25kgs barrel
Normal applications = typically use 0.7 litres of clean water per 5kgs barrel
Note:
- In cold temperatures, tepid water may be used to adjust working life
- In 25-40 temperatures, cold water should be used to adjust working life
Important Note:
The product cannot be mixed using a normal concrete mixer. Pot life is about 10 minutes, depending on the temperature and humidity. For screeding applications or deep repairs consult technical sheets.

APPLICATION OF SK-HB K-SILICATE MORTAR :

* K-SILICATE is used for jointing Acid Resisting brick in construction of vessels in suited for construction of fume chambers and stacks handling hot, dry Acid fumes and vapors.
It is also used for jointing chemical resisting stoneware pipes.
K-SILICATE cement is good bedding material for Acid â?? Resisting bricks and tiles.
The concrete surface needed protection should be dryed, clean and rough.
The bricks or tiles will be set with K-SILICATE cement over concrete surface applied with a suitable an impermeable interliner.

When Bedding and Jointing Materials are the same.
On the treated surface bricks or tiles are bedded to a thickness of about 6 mm and tamp gently with a wooden piece till the paste squeezes out of joints.
The paste that is squeezed out of the joint should be removed by trowel with good finishing. After the mortar of the joint is dryed treat the joints with 20% Hydrochloric Acid Solution by means of brush. A.R.lining should be always in contact with Acid and not with water.
Concrete subtract like Floor, Wall, tanks and similar surface should be protected with a membrane of Bitrok Mastic or compound steel tanks should be protected with rubber or PVC subjected to chemical conditions and temperature of chemical media. The Brick lining is recommended over the protective layer of Bitrok Mastic.
When Bedding and Jointing Materials are Different.
Spread the silicate type mortar about 6 to 8 mm thick on the back of the tile or brick. Press the tile on the bed leaving required space for joints between tiles for bricks. After the bedding mortar is set, fill Mp the joints with specified cement.PRODUCT DATA SHEET FOR SK-HB ( K-SILICATE) MORTAR
A general purpose cement for acid conditions Resistant to High & medium concentrations of most of the common organic and inorganic acids except Hydroflouric acid. Recommended where the concentration of the acid is high suitable for high temperature. Unsuited to aqueous solutions, alkaline conditions.

PREPARATIONS OF MORTAR :
* Measure 1 part by weight of K-SILICATE solution into a suitable mixing pan.

* Add slowly and gradually 3 parts by weight K-SILICATE mortar and mix thoroughly to form a smooth mortar.

* In hot season very large batches of mortar will become stiff quite rapidly therefore small batches, not exceeding 4 to 8 kgs. Will be prepared.

* The cement mortar will be used before it starts setting.

This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites.

Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature.
Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts.

PREPARATION OF FURANE MORTAR :
Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life.
Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.

Refractory Mortar are heat resistance binding materials which are used in binding Refractory brick lining. Monolithic refractories include refractory castable, refractory mortar, spray mass etc.

We offer two types of refractory mortar according to its application including

Heat setting mortar :
IS-6 Mortar, IS-8 Mortar, 40% To 90% Mortar

Air setting Mortar :
Set-50 Mortar, Set 50F Mortar

VN SEAL 109 is a liquid applied, crack bridging 2 pack acrylic polymer modified cementitious waterproofing coating system with moderate to high degree of elasticity depending on system buildup
Advantages
- Crack-bridging & Elastic
- Good Impermeability against water ingress
- Highly water resistant, arrest salt petre and prevent carbonation
- Extremely good bonding with high abrasion resistance
- Simple application and fast curing
- It has excellent adhesion to concrete, brickwork and corrugated asbestos cement sheets
Appication
- Used as a seamless, impervious coating on flat roof for both exposed and concealed waterproof coating system
- Basements
- Water retaining structures
- Underground concrete structures, pits, basins, sumps etc.
- Used as waterproofing coating on concrete, screed, mortar, brick tiles, cement tiles, plaster or porous stone substrates
Packaging
1) Part (A+B) : 28 kg ready to mix units x 2 sets
Part A is grey power: 20kg/Barrel
Part B is white milky liquid: 8kg/Barrel
2) Part (A+B) : 14 kg ready to mix units x 2 sets
Part A is grey power: 10kg/Barrel
Part B is white milky liquid: 4kg/Barrel
Shelf life
12 months from the production date
Storage conditions
Keep in cool and dry places

VNSEAL 104W is a two component, white colour, flexible cementitious waterproofing membrane consisting of a synthetic resin mixed with a blend of selected cement and well-graded fillers.
When mixed, VNSEAL 104W becomes a smoooth slurry and is easily applied by brush, roller or suitable spraying equipment.
VNSEAL 104W can be applied onto damp substrates. The cured membrane is flexible, durable and weather resistant and has excellent adhesion to most building substrates. Its unique chemical structure provides a breathable membrane that is permeable to water vapour and yet impermeable to water. VNSEAL 104W is capable of bridging hairline cracks.
Typical Uses:
Waterproofing of Basement walls and lift pits
Waterproofing of potable water tanks, waterproofing of reservoirs, culverts, storm drains, canal, water retaining and water excluding structures.
Waterproofing of kitchens and toilets
Waterproofing of balconies and planter boxes
Waterproofing of swimming pools and water features
Waterproofing to precast gable end walls
Waterproofing to RC flat roof (re-roofing-exposed and concealed applications) and gutters.
Waterproofing to external wall prior to installation of claddings.
Advantages:
Pre-packed Easy to mix and apply
Excellent waterproofing qualities â?? able to withstand high hydrostatic pressure
Excellent adhesion to concrete, masonry, ceramics, natural and artificial
Flexible able to bridge hairline cracks up to 2mm
Does not contain chloride or other corrosive salts which cause efflorescence
Non toxic- suitable for use in waterproofing of potable water tanks
Able to withstand light foot tracfficking
Can be applied onto damp substrates
Weathering resistant
Mixing Instructions:
Pour Part A (liquid) into Part B (White powder)container and mix with a slow speed mechanical mixer until homogenous and lump free. Allow the mix to stand for 5 minutes and re-stir manually before use.
Application:
For horizontal and vertical surfaces, a roller, brush or spray gun, may be used to apply the slurry. Care must be taken to ensure that air is not entrapped in the membrane
Apply the first coat of VNSEAL 104W and allow it to dry. At the same time, ensure that all joints and corners are properly coated, preferable with a brush. Allow membrane to dry for approximately 2 hours before application of the second coat
VNSEAL 104W the professionals choice of quality products and system for building construction
Shelf life
Expiry date 12 months from the production date
Storage conditions
Dry, cool, shaded place
Packaging
1) Combo A: 4kg - B: 2kg
Component A is White powder: 4kg/barrel
Component B is milky white liquid: 2kg/plastic can
2) Combo A: 10kg - B: 5kg
Component A is White powder: 10kg/barrel
Component B is milky white liquid: 5kg/plastic can
3) Combo A: 20kg - B: 10kg
Component A is White powder: 20kg/barrel
Component B is milky white liquid: 10kg/plastic can