Used in processing of HVOF WC coatings
Simple operation
Proficient in the use of precision measuring instruments
Good wear resistance
PRODUCT DETAILS
Description:
Diamond sanding abrasive belt is a kind of coated abrasive tool, which is superhard material (synthetic diamond) abrasive particles adhesive to the flexible base by bond. And it can be divided into metal nickel plating electroplated bond and resin bond, resin bond also consists flexible and hard type. In some sense The grinding by diamond sanding belt for thermal spray coating industry can replace that of diamond grinding wheel and film polishing. Diamond sanding belt can complete the grinding and polishing process. Recently, it is widely used in thermal spray coating industry, the production and repair of hydraulic cylinder and turbine blade.
Application:
Diamond sanding abrasive belt can be widely used for grinding steel, stone, glass, ceramics, mono crystalline silicon, polysilicon, zirconia, alumina, metal-nonmetallic synthetic materials, cemented carbide, aluminum magnesium alloy, aluminum beryllium alloy, titanium alloy and etc. hard brittle materials.
Example Parameters of Grinding Machine and Material
Workpiece diameter 400mm*12 HVOF spraying
Grinding machine model: 65656
Belt speed: 22 m/s (2800rpm)
Belt contact workpiece mode: soft contact or hard contact.
Workpiece rotation speed: 30 RPM
Coolant: water or others.
Spray coating thickness: 250μm
Original roughness of spray coating: Ra 0.4mm-0.6mm
Machining allowance of spray coating:100μm
Coating thickness after processing: 150μm
More SuperHard offers different size of vacuum brazed diamond core drill for fast and efficient coring & drilling granite, marble, concrete and brick wall, etc.
Alias: vacuum brazing core drill bits
Application: construction materials coring
Details
More SuperHard vacuum brazed drill bits are made by high grade diamond, brazing technology, instead of laser welding and high frequency welding.
Applications Of Vacuum Brazed Diamond Core Bits
More SuperHard offers different size of vacuum brazed diamond core drill for fast and efficient coring and drilling granite, marble, concrete and brick wall, etc.
applicable industries include, Air Condition Drill, engineering drill, heavy wall holing, street lump punch, lampblack machine drill and stair handrail
Advantages Of Vacuum Brazed Diamond Core Bits
Excellent cutting speed with a long drilling life compared to electroplated core bits
Energy conservation and environmental protection
wet or dry with cooling slots design for easier core removal when stuck
More SuperHard offers different size of vacuum brazed diamond core drill for fast and efficient coring & drilling granite, marble, concrete and brick wall, etc.
Alias: vacuum brazing core drill bits
Application: construction materials coring
Details
More SuperHard vacuum brazed drill bits are made by high grade diamond, brazing technology, instead of laser welding and high frequency welding.
Applications Of Vacuum Brazed Diamond Core Bits
More SuperHard offers different size of vacuum brazed diamond core drill for fast and efficient coring and drilling granite, marble, concrete and brick wall, etc.
applicable industries include, Air Condition Drill, engineering drill, heavy wall holing, street lump punch, lampblack machine drill and stair handrail
Advantages Of Vacuum Brazed Diamond Core Bits
Excellent cutting speed with a long drilling life compared to electroplated core bits
Energy conservation and environmental protection
wet or dry with cooling slots design for easier core removal when stuck
PDC is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Details:
PDC cutters (Polycrystalline Diamond Composite) are consist of polycrystalline diamond layer sintered with tungsten carbide substrate under ultra-high temperature and pressure.
Application Of PDC Cutters:
PDC cutters are widely used for petroleum and oil field PDC bit, geological PDC exploration bits, gas exploration bits, PDC coal mining drill bits. PDC is mainly applicable for PDC drilling bit for drilling into soft and intermediate-hardness stratum.
Advantages Of PDC Cutters:
* New cutting surfaces will appear during the course of abrasion, which keeps effective cutting rocks
* high strength, high hardness and high wearing property of diamond layer as well as good self-sharpening
* PDC drilling bit made of such PDC will break up rocks depending on shearing action when it works, which is more effective than crushing of rocks by roller cone bit or plowing and grinding of rocks by diamond impregnated bit
* The serrate structure combination between polycrystalline diamond layer and hard alloy substrate allows more fixed combination between the two layers and more impact resistance of the whole PDC.
Diamond and CBN grinding wheels for woodworking tools with high efficiency, durability, good sharpening, making workpiece a good flatness and roughness.
Type: 4A2, 4B2, 3A1, 14A1, 14F1
Application: woodworking tools
Details
diamond and CBN grinding wheels for woodworking industry are mainly used for top, face and side grinding the circular saw blades and band saws made of tungsten carbide, high speed steel, cermet and PCD; processing woodwork drills and mills.
Diamond Wheels For Circular Saws (Tungsten Carbide And Ceramet)
There parts grinding: face, top and side
Workpiece: carbide teeth
Bond: resin bond
Grinder: Vollmer, Woodtronic, Akemat, Widma and so on
(*Note: we can design and produce grinding wheels of specification according to the customers requirement.)
Meanwhile, More Superhard Products Co., Ltd also supplies CBN Grinding Wheel For Band Saw Blades; Diamond saw blades; D4A2-1 resin diamond wheel for narrower gullets saw.
PRODUCT DETAILS
More Superhard offers the optimal product solution for every combination of machines and materials as well as for every grinding requirement. The Diamond flute grinding wheels are used for fluting milling cutter, drill.
PRODUCT DETAILS
Description:
The Rotary dressers is an advanced forming wheel and honing wheel dressing tool with high correction efficiency and can trim complex shaped grinding wheels that cannot be completed by other dressing methods.
Due to the high precision and long life of the roller, the quality of the ground workpiece is stable and consistent, and the best economic benefits can be obtained in mass production.
Description:
For dressing grinding wheels used for Automobile engine, machinery industry, robot parts, flute dresser, turbine blade, automobile valves, crankshafts, sewing industry, turbine blade - fir tree root form, cam Grinding, bearing industry, ball joints, needle injectors.
Advantages:
1.High production efficiency, long service life and low cost of dressing of individual parts.
2.It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4.Easy to operate.
5.High utilization of CNC machine , easy to achieve automation and mass production.
Contrail CVD sintered dressers:
The basic principle is to change the original single point of the original diamond dresser into rotary dresser trimming, which is divided into swing type and fixed type according to the dressing tool dressing method.
Most of the common ones are fixed, and they are moved and trimmed according to a certain trajectory to repair the partial surface.
Application: Automobile engine, Machinery industry, Robot parts ,Vitrified CBN wheel, Flute dresser
Hand setting dressers:
Here selected diamonds are applied to the negative profile by hand using an adhesive and in accordance with a defined pattern.
By varying the distances between the diamond grits, it is possible to achieve the optimum arrangement of diamonds needed to ensure the required surface finish later in the workpiece.
Application: Turbine Blade, Automobile Valves, Crankshafts, Sewing industry.
Reverse Plated Dressers:
The diamond grit size, selected to correspond to the smallest convex profile radius, subsequently determines the surface finish of the workpiece to be ground so that small radii and relative coarse surface qualities do not correlate.
Here the diamonds are packed next to each other as densely as possible in a stochastic distribution.
This is beneficial for the tool life of the roll but also leads to increased dressing forces.
Application: Turbine Blade - Fir Tree Root Form, Cam Grinding, Bearing Industry, Ball Joints, Needle Injectors.
Commonly Suitable CNC machine:
Holfer, Gleason-Pfauter, Kapp-Niles, Reishauer, Meccanodora, Samputensili, Cinetic Landis, Toyoda...
CBN borazon band saw grinding sharpening wheels have very long working life. Wheel is profiled to match band saw teeth. Used correctly lasts very long and gives superior finish.
Alias: Diameter: 127mm, 150mm, 203mm
band saw: Wood-Mizer (WM), Lenox, Simonds, Hakansso.
Details
Electroplated ï¼?galvanicï¼?CBN profile grinding wheels are specially used for bandsaw sharpening, CBN be plated on the surface of steel substrate by electroplating process to obtain accuracy profile, it ensure the high quality teeth shape.
Specification Of CBN Grinding Wheels
Diameters: 127mm (5 inch), 150mm (6 inch), 203mm (8 inch)
Holes: 12.7 mm, 20 mm, 25.4 mm or 31.75 mm
Mostly Used CBN Wheel Are For Band Saws Of Following Producers
WM profiles, Mill, Simonds, Dakin-Flathers Ripper37 (22mm,19mm), Lenox, Lenox Woodmaster C, Munkfors, Fenes, Armoth, Hakansson, Ro-Ma, Wintersteiger and others...
Different Wheel Profiles For All Kind Of Wood And Seasons Are Available
* 10/30 - mostly used universal grinding wheel profile
* 9/29 - perfectly prepares band saws for winter time cutting, or cutting hard Wood
* 13/29 - wheel profile which prepares band saws for soft wood cutting
* 4/32 - wheel profile which can prepare band saws for very frozen and very hard wood cutting
* 7/34 the CBN wheels profile is recommended for hardwood
145D* 10T* 22H* 3.9X* 1.95R
Electroplated diamond and CBN tools are used for surface grinding, internal grinding, slot grinding and profile grinding. Such as ceramics, glass, tungsten Carbide, ferrite, chilled cast iron, founded alloy steel, titanium alloy, etc.
Alias: Diamond Wheel, CBN Sharpening Wheel
Grinding carbide, HSS, glass, ceramic
Details
Electroplated diamond and Cubic Boron Nitride (CBN) tools are made up of a basic single layer or multi-layers (depending on application) that are bonded to the tool surface using a nickel matrix. The product can be made with various shapes and they are suitable for special complicated profile, surface grinding, Internal grinding, Slot grinding, Profile grinding and others form grinding.
CBN Grinding Wheel For Woodturning Tools
Electroplated CBN wheels are used for woodturning tools sharpening. Compare with traditional grinding wheels, our CBN wheels have the cutting fast and high speed feed grinding, will not cause rough surface and burn problems, leaves fine finish on tool bevel and don't need any dressing, etc.
Diamond grinding wheel for thermal spraying coating industry. Thermal spraying technology is used for producing coatings components or to reconditioning damaged parts.
Details
Applications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying
Roll grinding and grinding of thermal spray coatings (including tungsten carbide, chrome carbide and chrome oxide), ceramics, carbides, chilled iron composites and other hard-to-grind materials.
Thermal Spray Coating Process
Thermal Spray technologies include Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF, Detonation Spray, Cold spray. Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments.
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F, etc.
Alias: Carbide Diamond Wheels, Resin Diamond Wheel
Application: carbide tools, ceramic, thermal spray
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
Application: small diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry
Details
Applications Of Diamond Grinding Wheel
Resin diamond grinding wheel is mainly used for small diameter tungsten, stainless steel or HSS drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry
Advantages Of Diamond Grinding Wheel For Micro Drill
Good edge stability, High cutting efficiency, Minimal reject-part rates, Good round tool quality
Suitable Grinding Machine
Startech, Kimer K360, Rollomatic, SAACKE, HAWEMA, Walter Helitronic, ANCA, Schneeberger Norma, DMG MORI, WAlter, EWAG and other all CNC tool grinding machines
Diamond vacuum brazed grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry
Application: cast iron and metal in foundry
Details
Vacuum brazed diamond grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Advantages of vacuum brazed diamond grinding wheel:
* high efficiency. the efficiency is improved by 30% for grinding cast steel surface, compare to conventional resin bond wheel
* long life time. Up to 20 times longer life time than Resin Bond Tools
* single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* never need dressing
Grain size: rough 25/30, 30/35, 35/40, finish 50/60
Others size and grit can be customized according to customers' requirement.
Our vacuum brazed diamond wheels are used on hand held grinder and used for grinding, weld cleanup, stock removal and beveling in a wide variety of industry include foundry, metal processing (weld removal and pipe beveling of all ferrous and non-ferrous metals), auto parts, ship building, stone, ceramic, plastic processing, and composite materials, etc.
PRODUCT DETAILS
Description:
The Rotary dressers is an advanced forming wheel and honing wheel dressing tool with high correction efficiency and can trim complex shaped grinding wheels that cannot be completed by other dressing methods.
Due to the high precision and long life of the roller, the quality of the ground workpiece is stable and consistent, and the best economic benefits can be obtained in mass production.
Description:
For dressing grinding wheels used for Automobile engine, machinery industry, robot parts, flute dresser, turbine blade, automobile valves, crankshafts, sewing industry, turbine blade - fir tree root form, cam Grinding, bearing industry, ball joints, needle injectors.
Advantages:
1.High production efficiency, long service life and low cost of dressing of individual parts.
2.It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4.Easy to operate.
5.High utilization of CNC machine , easy to achieve automation and mass production.
Contrail CVD sintered dressers:
The basic principle is to change the original single point of the original diamond dresser into rotary dresser trimming, which is divided into swing type and fixed type according to the dressing tool dressing method.
Most of the common ones are fixed, and they are moved and trimmed according to a certain trajectory to repair the partial surface.
Application: Automobile engine, Machinery industry, Robot parts ,Vitrified CBN wheel, Flute dresser
Hand setting dressers:
Here selected diamonds are applied to the negative profile by hand using an adhesive and in accordance with a defined pattern.
By varying the distances between the diamond grits, it is possible to achieve the optimum arrangement of diamonds needed to ensure the required surface finish later in the workpiece.
Application: Turbine Blade, Automobile Valves, Crankshafts, Sewing industry.
Reverse Plated Dressers:
The diamond grit size, selected to correspond to the smallest convex profile radius, subsequently determines the surface finish of the workpiece to be ground so that small radii and relative coarse surface qualities do not correlate.
Here the diamonds are packed next to each other as densely as possible in a stochastic distribution.
This is beneficial for the tool life of the roll but also leads to increased dressing forces.
Application: Turbine Blade - Fir Tree Root Form, Cam Grinding, Bearing Industry, Ball Joints, Needle Injectors.
Commonly Suitable CNC machine:
Holfer, Gleason-Pfauter, Kapp-Niles, Reishauer, Meccanodora, Samputensili, Cinetic Landis, Toyoda...
PRODUCT DETAILS
Description:
The Rotary dressers is an advanced forming wheel and honing wheel dressing tool with high correction efficiency and can trim complex shaped grinding wheels that cannot be completed by other dressing methods.
Due to the high precision and long life of the roller, the quality of the ground workpiece is stable and consistent, and the best economic benefits can be obtained in mass production.
Description:
For dressing grinding wheels used for Automobile engine, machinery industry, robot parts, flute dresser, turbine blade, automobile valves, crankshafts, sewing industry, turbine blade - fir tree root form, cam Grinding, bearing industry, ball joints, needle injectors.
Advantages:
1.High production efficiency, long service life and low cost of dressing of individual parts.
2.It can maintain the stability of parts precision and the high qualified rate of products for a long time.
3.For some parts whose complex surface or other imitation dressing is difficult to meet the requirements, the Rotary dresser can obtain satisfactory results.
4.Easy to operate.
5.High utilization of CNC machine , easy to achieve automation and mass production.
Contrail CVD sintered dressers:
The basic principle is to change the original single point of the original diamond dresser into rotary dresser trimming, which is divided into swing type and fixed type according to the dressing tool dressing method.
Most of the common ones are fixed, and they are moved and trimmed according to a certain trajectory to repair the partial surface.
Application: Automobile engine, Machinery industry, Robot parts ,Vitrified CBN wheel, Flute dresser
Hand setting dressers:
Here selected diamonds are applied to the negative profile by hand using an adhesive and in accordance with a defined pattern.
By varying the distances between the diamond grits, it is possible to achieve the optimum arrangement of diamonds needed to ensure the required surface finish later in the workpiece.
Application: Turbine Blade, Automobile Valves, Crankshafts, Sewing industry.
Reverse Plated Dressers:
The diamond grit size, selected to correspond to the smallest convex profile radius, subsequently determines the surface finish of the workpiece to be ground so that small radii and relative coarse surface qualities do not correlate.
Here the diamonds are packed next to each other as densely as possible in a stochastic distribution.
This is beneficial for the tool life of the roll but also leads to increased dressing forces.
Application: Turbine Blade - Fir Tree Root Form, Cam Grinding, Bearing Industry, Ball Joints, Needle Injectors.
Commonly Suitable CNC machine:
Holfer, Gleason-Pfauter, Kapp-Niles, Reishauer, Meccanodora, Samputensili, Cinetic Landis, Toyoda...
Details
Metal diamond cutting disc, diamond cut-off wheel is used for cutting and grinding glass, quartz and ceramic, etc.
Model: 1A1R
Size: 250 * 1.2 * 16mm / 350 * 1.6 * 25.4mm
Bonded: Metal bond
Abrasive Materials: Diamond
Application: cutting glass, quartz
Other size and shape can be made according to customers' requirement.
Applications of Cylindrical Diamond Wheel
Vitrified diamond wheels are used for cylindrical grinding PDC cutter
Advantages of Cylindrical Diamond Wheel
High efficiency, Good self-sharpening, Excellent surface finish, Long service life
Descriptions of the vacuum brazed diamond grinding head:
With the advantage of being sharp, better abrasion resistance, strong bonding and not easy to
spall off, it is the excellent small shank grinding tools, grinding can be used as the inner circle,
rounded, trench, arc, cone and other special surface.
Features of diamond grinding head for stone and jade:
1.Good coherence
It owns a strongly good coherence depending on the chemical metallurgical effect happening on abrasives, brazing filler metal and matrix interface while the high temperature processing. And its
Good to hold the abrasive particles firmly in the process of grinding.
2.Better convexity of the abrasives
Usually the height of the convexity of abrasives could reached 70-80 percent, as a result, the tools
would be more sharp, whats more, the grinding force and the grinding temperature will be apparently decreased.
3. Enough place for the scraps
Its ample places for the high convexity of the abrasives and it can avoid blockage in grinding process.
4.Less wastefulness of the diamond
In the process of brazed diamond tools grinding, there only are less and rare fall of the abrasives, most of them could be utilized to their highest of 70-80 percent.
Application:
Cutting granites, concretes, rebar, ceramics, glass, woods, plastics and so on
Mainly used in cast iron, hard alloy, concrete, stone, ceramic, resin, magnetic materials, glass and other hard brittle materials production and processing.
For shaping variety of nature or artificial quartz material, such as calcite, fluorite, apatite, granite,
quartz and jade carving including gem, crystal, agate, glass, etc.
Size: 150D*5X*3U*1.5R*31.75H D64
The New Generation Grinding Wheels (Hybrid Diamond /CBN Grinding Wheel)
Name: Hybrid Diamond /CBN Grinding Wheel
Application: CNC Tools
Details
The trend in carbide drill / end mill manufacturers is clearly towards high productivity and consistent quality. This has put great demands on the diamond wheel manufacturers to come up with wheels which can grind faster, put less strain on the machine and job that is being ground.
MORESUPERHARD® offers a perfectly matched range of products that allow you to take full advantage of the CNC machine to manufacture your cutting tools. these wheels are made of a new generation bond. hybrid wheels ensure higher material removal without compromising on the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both fresh tool manufacturing and re-sharpening, on CNC tool and cutter grinders.
The Unique Properties of the Hybrid Wheels:
Capable of taking higher depth of cuts, high lubrication at the point of grinding, lesser load on the spindle motor, increased profile retention on the wheel, lower grinding force on the work place, which results in lesser work place deflection during grinding.
These Properties of the Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways:
* Increased rate of material removal with high temperature stability.
* Reduced grinding time per component
* Low and constant power consumption
* High profile stability and better machine productivity
* Long wheel life and long dressing interval.
Hybrid Bond Diamond Wheel Product Description
E-Grind provides the best performance tool & cutter wheels for various processing demands such as milling cutters, drills and carbide insert etc. Like hybrid bond grinding wheels for cutting tools, diamond cup wheel.
For large stock removal and high feed speed, low machine power. E-Grind has newly developed hybrid wheels, which ensure higher material removal without compromising the surface finish, while ensuring considerable reduction in cycle times. These wheels can be used for both new tool manufacturing and re-sharpening, on CNC tool and cutter grinders.
Hybrid wheels can provide below benefits:
1)Extremely high stock removal rates
2)Maximum cutting ability
3)Easy dressing
4)Higher productivity
5)Shorter process time during flute grinding
6)Low grinding forces
7)High process stability
8)Quiet and even grinding process
9)Best tool quality
Our New Generation Hybrid Diamond/CBN Grinding Wheel, especially used for CNC tools grinding machine, such as: ANCA, WALTER, SCHUTTE, EWAG, SCHNEEBERGER, HUFFMANN and so on. Have shown excellent grinding performance influence grinding with high stock removal capacity combined with a minimum of wheel wear. It is not necessary to reduce the infeed or the impact rate with our hybrid diamond/ CBN grinding wheel.
Diamond Width: 3mm, 5mm, 10mm, 15mm, 20mm
Grit Size: rough grinding (400#, 500#, 600#), medium grinding (800# and 1000#), finish grinding (1500#, 2000#), super finish grinding (3000#, 4000#, 6000#)
Model: 6A2 vitrified diamond wheel
Details
Applications Of vitrified diamond wheels For PCD And PCBN Tools
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
Advantages of Vitrified Diamond Wheels For PCD And PCBN Tools
* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
* Accurately control geometric tolerances to make a good abrasive layer
* Good self-sharpening, high grinding efficiency, high wear resistance and less abrasive grain consumption
* High precision workpiece. PCD tools can reach high efficiency, good surface finish and edge no chipping
* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
SIZE: 130*12*15*10 240
PRODUCT DETAILS
Application:
Suit for Flat glass, safety glass, tempered glass, architectural glass, frosted glass, patterned glass, Insulated glass, laminated glass, glass brick, optical glass, Auto Glass, solar glass etc.
For Glass grinding& edging, for coarse grinding, middle grinding& fine grinding etc.
Used for Straight edge machine, beveling machine, bilateral machine, Numerical control machine, such as Bavelloni, Bottero, Glassline, Schiatti, etc.
Advantages:
1. Little mold consumption
2. Good abrasion resistance
3. Long working life
Details
Diamond bruting wheel is used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc.
Applications of diamond bruting wheels
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
The advantages of diamond bruting wheels
* Compared with resin bond wheel and metal bond wheel, vitrified diamond bruting wheel could process at least 2 to 3 times products at the same time.
* Not easy to jam and burn the workpiece, good self-sharpening, easy dressing and long life.
* High abrasive resistance and abrasive wear is small.
Vitrified bond CBN Grinding Wheel is suitable for grinding the cam lobes of automobile camshafts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker etc.
Details
Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis,Junker etc.
The Features Of Vitrified CBN Grinding Wheels For Camshaft
Sharp cutting, high efficiency, long life, less heat and jam generated in grinding, easy control of the precision and easy dressing
Applicable Machines Of Vit CBN Grinding Wheel For Camshaft Grinding
LANDIS: LT1, LT2
SCHAUDT: CF41, CF61, ZEUSMX, ZX
NAXOS: NAXOS-UNION, P310*1250, Gf70
JUNKER: JUCAM5002/10, JUCAM500, JUCRANK5000,6000
TOYODA: GCS63, GL5P-63, GL6P-100, GCH120B, GC32M-63, GCH63B, GL63M-T
Diamond vacuum brazed grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Application: cast iron and metal in foundry
Details
Vacuum brazed diamond grinding wheel for grinding cast iron, alloy steels, grey iron, hard composite materials and metal profile in foundry industry.
Advantages of vacuum brazed diamond grinding wheel:
* high efficiency. the efficiency is improved by 30% for grinding cast steel surface, compare to conventional resin bond wheel
* long life time. Up to 20 times longer life time than Resin Bond Tools
* single layer of fully exposed diamond fused with nickel at high temperatures and sharp cutting
* never need dressing
Our vacuum brazed diamond wheels are used on hand held grinder and used for grinding, weld cleanup, stock removal and beveling in a wide variety of industry include foundry, metal processing (weld removal and pipe beveling of all ferrous and non-ferrous metals), auto parts, ship building, stone, ceramic, plastic processing, and composite materials, etc.
Details
MORE® Offers A Perfectly Matched Range of Products. These Wheels Are Made of a New Generation Hybrid Bond. The wheels combine the wear resistance of metal bonds with the sharp cutting of resin bond Hybrid Wheels Ensure Higher Material Removal Without Compromising On the Surface Finish, While Ensuring Considerable Reduction in Cycle Times. These Wheels Can Be Used for Both Fresh Tool Manufacturing and Re-Sharpening, On CNC Tool and Cutter Grinders.
The Unique Properties Of The Hybrid Wheels:
Capable Of Taking Higher Depth Of Cuts, High Lubrication At The Point Of Grinding, Lesser Load On The Spindle Motor, Increased Profile
Retention On The Wheel, Lower Grinding Force On The Work Place, Which Results In Lesser Work Place Deflection During Grinding.
Advantages of Hybrid metal-resin diamond Wheel
Hybrid metal-resin wheels have advantages of resin bond and metal bond.
*Good self-sharpness, sharp cutting, high grinding efficiency.
*High rigidity, high heat resistance and shape holding capacity.
Resin bond diamond wheel
*Good self-sharpening, sharp cutting, high efficiency.
These Properties Of The Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways:
* Increased Rate Of Material Removal With High Temperature Stability
* Reduced Grinding Time Per Component
* Low And Constant Power Consumption
* High Profile Stability And Better Machine Productivity
* Long Wheel Life And Long Dressing Interval
Applicable CNC tools Grinding Machine: ANCA, WAlter, SCHUTTE, EWAG, SCHNEEBERGER, HUFFMANN And So On. Have Shown Excellent Grinding Performance Influte Grinding With High Stock Removal Capacity Combined With A Minimum Of Wheel Wear. It Is Not Necessary To Reduce The Infeed or The Impact Rate With Our Hybrid Diamond/ CBN Grinding Wheel.
Details
Applicable Machine of Resin Diamond Wheels
Glass straight edging machine, glass double edging machine, Beveling machine (such as Deway, ZXM, BOTTERO, BAVELLONI, bovone, Schiatti angelo and Glassline)
Advantages Of Resin Diamond Grinding Wheelï¼?
Light weight and low noise,
Better wear resistance,
Long service life,
Grinding glass with a variety of thickness.
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision work pieces.
Applications of Resin Diamond Grinding Wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of Resin Diamond Grinding Wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to ten times faster than metal bond wheels
Size: 200*32*40*5*10 D100/120
12A2 Diamond grinding wheels used for sharpening and finishing of front surface of reamer teeth, hobbing cutters, circular saws, drawing dies and tools made of hard alloys. Many customers from foreign countries (such as USA, UK, Thailand, India) purchase our 12A2 wheels to grind tungsten carbide tools, they achieve good working performance.
Full segment wheel, Internal segment wheel, Continuous wheel are metal bond diamond cup glass wheel
Alias: Diamond Glass Wheel
Application: glass grinding and edging
Details
Metal diamond cup wheels (full segment wheelã??internal segment wheelã?? continuous wheel) have high strength, precision and good abrasion resistance, but little mold consumption, long working life, could improve work condition largely.
Application Of Metal Diamond Glass Wheels
Glass grinding and edging, coarse grinding, middle grinding and fine grinding etc.
Which Grinding Machines Will Use These Grinding Wheels
Straight edge machine, beveling machine, bilateral machine, numerical control machine, such as Bavelloni, Bottero, Glassline, Schiatti, etc.
Details:
Diamond bruting wheel is used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc.
Applications Of Diamond Bruting Wheels:
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
The Advantages Of Diamond Bruting Wheels:
* Compared with resin bond wheel and metal bond wheel, vitrified diamond bruting wheel could process at least 2 to 3 times products at the same time.
* Not easy to jam and burn the workpiece, good self-sharpening, easy dressing and long life .
* High abrasive resistance and abrasive wear is small.
Applicable Machine Of Resin Diamond Wheels:
Glass straight edging machine, glass double edging machine, Beveling machine ( such as Deway, ZXM, BOTTERO, BAVELLONI, bovone, Schiatti angelo and Glassline )
Advantages Of Resin Diamond Grinding Wheel
Light weight and low noise,
Better wear resistance,
Long service life,
Grinding glass with a variety of thickness.
Applications Of Cylindrical Diamond Wheel
Vitrified diamond wheels are used for cylindrical grinding pdc cutter
Advantages Of Cylindrical Diamond Wheel
High efficiency, Good self-sharpening, Excellent surface finish, Long service life
MORE® Offers A Perfectly Matched Range Of Products. These Wheels Are Made Of A New Generation Hybrid Bond. The wheels combines the wear resistance of metal bonds with the sharp cutting of resin bond Hybrid Wheels Ensure Higher Material Removal Without Compromising On The Surface Finish, While Ensuring Considerable Reduction In Cycle Times. These Wheels Can Be Used For Both Fresh Tool Manufacturing And Re-Sharpening, On CNC Tool And Cutter Grinders.
The Unique Properties Of The Hybrid Wheels:
Capable Of Taking Higher Depth Of Cuts, High Lubrication At The Point Of Grinding, Lesser Load On The Spindle Motor, Increased Profile
Retention On The Wheel, Lower Grinding Force On The Work Place, Which Results In Lesser Work Place Deflection During Grinding.
Advantages of Hybrid metal-resin diamond Wheel
Hybrid metal-resin wheels have advantages of resin bond and metal bond.
*Good self-sharpness, sharp cutting, high grinding efficiency.
*High rigidity, high heat resistance and shape holding capacity.
Resin bond diamond wheel
*Good self-sharpening, sharp cutting, high efficiency.
These Properties Of The Hybrid Bond Improve The Performance Of The CNC Tool And Cutter Grinder In The Following Ways:
* Increased Rate Of Material Removal With High Temperature Stability
* Reduced Grinding Time Per Component
* Low And Constant Power Consumption
* High Profile Stability And Better Machine Productivity
* Long Wheel Life And Long Dressing Interval
Applicable CNC tools Grinding Machine: ANCA,WAlter,SCHUTTE,EWAG,SCHNEEBERGER,HUFFMANN And So On. Have Shown Excellent Grinding Performance Influte Grinding With High Stock Removal Capacity Combined With A Minimum Of Wheel Wear.It Is Not Necessary To Reduce The Infeed or The Impact Rate With Our Hybrid Diamond/ CBN Grinding Wheel.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels:
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding ,double disc grinding and slot grinding of most precision workpieces.
Applications Of Resin Diamond Grinding Wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic ,magnetic materials, silicon ,glass ,quartz and thermal spraying alloy ,etc
Advantages Of Resin Diamond Grinding Wheel
* High cutting efficiency,good self-sharpening, less blocking,reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to ten times faster than metal bond wheels
Application: face grinding steel part in auto industry
Size: 250 * 40 * 12 * 10
Type: 6A2 CBN cup wheel
Bonded: Vitrified bonded
Grit Size: CBN126
Details:
Application Of Vitrified CBN Grinding Wheel:
Vitrified CBN wheel is used for face grinding (Ra 0.2 finish) steel part in automotive industry. The hardness of workpiece is 57HRC and stock removal is 0.06mm+- 0.015.
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Details:
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Advantages Of Vacuum Brazed Diamond Saw Blades:
* Single Layer Of Fully Exposed Diamond Fused With Nickel At High Temperatures And Sharp Cutting
* Small cutting gap and less chipping
* Up To 40 Times Longer Life Time Than Resin Grinding Disc. the efficiency is improved by 100% for cutting FRP slab
* Higher Quality Process Than Sintered or Laser Welded Diamond Wheel. The efficiency is improved by 35% for cutting marble slab
* No Pollution, Low Noise, Never Need Dressing
Resin diamond and CBN grinding wheels are used for chain saw sharpening in woodworking industry.
Details:
More SuperHard diamond and CBN chain saw sharpening wheels have good surface finish, long life. The superabrasive grinding wheels are suitable for chain saw sharpening in woodworking industry.
Applications Of Diamond And CBN Grinding Wheels For Chain Saw:
* Diamond wheels for carbide tipped chain sharpening .
* CBN wheels for steel chain sharpening .
Advantages Of Diamond & Cbn Grinding Wheels For Chain Saw:
* Full radius and need no reshaping.
* Almost not dust as the diamond or CBN does not break up .
* Every long tool life time .
* Good surface finish .
Applicable machines: oregon, Stihl, Tecomec, Timbertuff, Jolly, Maxx,Franzen, Foley, Northern, Maxx, SIlvey, Franzen and others.
CBN borazon band saw grinding sharpening wheels have very long working life, Wheel is profiled to match band saw teeth. Used correctly lasts very long and gives superior finish.
Details:
Electroplated ï¼?galvanicï¼?CBN profile grinding wheels are specially used for bandsaw sharpening, CBN be plated on the surface of steel substrate by electroplating process to obtain accuracy profile, it ensure the high quality teeth shape.
Specification Of CBN Grinding Wheels:
Diameters: 127mm (5 inch), 150mm (6 inch), 203mm (8 inch)
Holes: 12.7 mm, 20 mm, 25.4 mm or 31.75 mm
Mostly Used CBN Wheel Are For Band Saws Of Following Producers
WM profiles, Mill, Simonds, Dakin-Flathers Ripper37 (22mm,19mm), Lenox, Lenox Woodmaster C, Munkfors, Fenes, Armoth, Hakansson, Ro-Ma, Wintersteiger and others...
Different Wheel Profiles For All Kind Of Wood And Seasons Are Available
* 10/30 - mostly used universal grinding wheel profile
* 9/29 - perfectly prepares band saws for winter time cutting, or cutting hard Wood
* 13/29 - wheel profile which prepares band saws for soft wood cutting
* 4/32 - wheel profile which can prepare band saws for very frozen and very hard wood cutting
* 7/34 the CBN wheels profile is recommended for hardwood
Surface quality: require grinding lines evenly, without chipping, debris, scribe, etc.;
Processing accuracy: TTV
Type: surface grinding wheel
Shape: edge, flat shaped
Size: 100 * 35 * 22 * 40
Details
Applications Of Segment CNC Diamond Wheel
Full segment CNC diamond grinding wheel is used for glass edge grinding. Suit for Flat glass, safety glass, tempered glass, architectural glass, frosted glass, patterned glass, Insulated glass, laminated glass, glass brick, optical glass, Auto Glass, solar glass and so on.
Applicable machine: straight edge machine, beveling machine and double edge machine, CNC machines, etc.
The Rotary diamond dressers are an advanced forming wheel and honing wheel dressing tool, can trim complex shaped grinding wheels that cannot be completed by other dressing methods.
Alias: Diamond Dressing Roll, Diamond Dresser
Details
The Rotary diamond dressers are an advanced forming wheel and honing wheel dressing tool with high correction efficiency and can trim complex shaped grinding wheels that cannot be completed by other dressing methods. Due to the high precision and long life of the roller, the quality of the ground workpiece is stable and consistent, and the best economic benefits can be obtained in mass production.
Applications Of Rotary Diamond Dressers
The rotary diamond dresser is used for dressing grinding wheels (vitrified CBN grinding wheel, conventional grinding wheel).
The application industries include, Automobile engine, machinery industry, robot parts, flute dresser, turbine blade, automobile valves, crankshafts, sewing industry, turbine blade - fir tree root form, cam Grinding, bearing industry, ball joints, needle injectors
The Applicable CNC Machines
Holfer, Gleason-Pfauter, Kapp-Niles, Reishauer, Meccanodora, Samputensili, Cinetic Landis, Toyoda
Contrail CVD Sintered Dressers
The basic principle is to change the original single point of the original diamond dresser into rotary dresser trimming, which is divided into swing type and fixed type according to the dressing tool dressing method. Most of the common ones are fixed, and they are moved and trimmed according to a certain trajectory to repair the partial surface.
Application industries: Automobile engine, Machinery industry, Robot parts, Vitrified CBN wheel, Flute dresser
Hand Setting Dressers
Here selected diamonds are applied to the negative profile by hand using an adhesive and in accordance with a defined pattern. By varying the distances between the diamond grits, it is possible to achieve the optimum arrangement of diamonds needed to ensure the required surface finish later in the workpiece.
Application industries: Turbine blade, automobile valves, crankshafts, sewing industry
Reverse Plated Dressers
The diamond grit size, selected to correspondto the smallest convex profile radius, subsequently determines the surface finish of the workpiece to be ground so that small radii and relative coarse surface qualities do not correlate. Here the diamonds are packed next to each other as densely as possible in a stochastic distribution. This is beneficial for the tool life of the roll but also leads to increased dressing forces.
Application industries: Turbine Blade - Fir tree root form, cam grinding, bearing industry, ball joints, needle injectors
Size: 95*48*20*5*27 CBN120/140
Vitrified bond CBN Grinding Wheel is suitable for grinding the cam lobes of automobile camshafts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker etc.
Details
Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of camshaft of automobile parts. The wheel speed is 80m/s-160m/s, designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis,Junker etc.
The Features Of Vitrified CBN Grinding Wheels For Camshaft
Sharp cutting, high efficiency, long life, less heat and jam generated in grinding, easy control of the precision and easy dressing
Applicable Machines Of Vit CBN Grinding Wheel For Camshaft Grinding
LANDIS: LT1, LT2
SCHAUDT: CF41, CF61, ZEUSMX, ZX
NAXOS: NAXOS-UNION, P310*1250, Gf70
JUNKER: JUCAM5002/10, JUCAM500, JUCRANK5000,6000
TOYODA: GCS63, GL5P-63, GL6P-100, GCH120B, GC32M-63, GCH63B, GL63M-T
Peripheral Diamond Grinding wheels are used for indexable inserts grinding.
Details:
Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.
Advantages Of Peripheral Diamond Wheels:
* High durability, long life
* Good edge quality of inserts
* Good surface accuracy retention
* High stock removal efficiency
Application Of Peripheral Diamond Grinding Wheels:
Mainly used for precise edge grinding of indexable inserts, tungsten carbide inserts, ceramic inserts, CBN inserts.
Materials of workpiece: tungsten carbide, ceramics, PCD/ PCBN inserts, etc.
Applicable Machines Of Peripheral Diamond Wheels:
400 Series: 400 PENTA, 400COMBI, 400SEMI, 400PERI.
350 Series: 350T B, 350COMBI
250 Series: PA250
WENDT:
400 Series: WAC715, WAC735
350 Series: WAM336
WAIDA
AP460E
More Superhard Company specializes in the production of all kinds of high-end ceramic bonded and metal boned CBN/diamond grinding wheels, honing stones and other abrasive products.
Details
We provide superabrasive diamond and CBN honing stone for honing machines of almost all renowned honing brands (Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment). Our diamond and CBN honing stones are available for precision bore finishing.
Applications of Diamond and CBN Honing Stone:
Materials of workpiece: carbide, glass and ceramic, cast iron, alloy steel, tool steel, die steel, hardened steel copper, aluminum alloy and other abrasive resistant materials
Applicable area: fine grinding engine pump body, hydraulic cylinder bore, hydraulic pump inner bore, cylinder block, valve, oil cylinder nozzle, the inner surface of the spline bore and cylinder hole and blind hole of other series.
Applicable honing machine: Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment
Honing Diamond & CBN Tools Include
Horizontal honing stone
Horizontal honing head
Vertical honing stone
Type: 11A2 diamond wheel
Grit Size: rough, medium, semi- finish grinding, finish grinding
Application: pcd tools grinding, regrind, sharpening
Type: 11A2 diamond wheel
Grit Size: rough, medium, semi- finish grinding, finish grinding
Application: PCD tools grinding, regrind, sharpening
Details
Applications Of Vitrified Diamond Wheel For PCD
Especially for PCD/PCBN toolsrough, medium, semi- finish and finish grinding, regrind, sharpening
Advantages Of Vitrified Diamond Grinding Wheel For PCD
* Precision control of geometric tolerance
* Extremely long lifetime through high adhesion strength of the diamond grain
* Good self-sharpening
* Superior insert edge quality
* High cutting ability with profile retention
Resin bond diamond cutting wheels (dicing blades) with the characteristic of vertical consumption can efficiently reduce the occurrence of grain deformation and improve the cutting quality and efficiency on hard and brittle materials.
Features Of Resin Bond Diamond Cutting Wheels
* Improve the cutting quality and efficiency
* Chip free cutting, Cuts faster
* Good surface finish
Applications Of Resin Bond Diamond Wheels
Hard and Brittle Materials. Such as Ceramics, Optical Glass, Quartz Tubing Rods, Splitter, IR Filter, QFN, Carbide, Ultra Hard Steels and Metals-Resin Bond is the softest of all the bonds, used in applications that require a smooth surface finish.
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding ,double disc grinding and slot grinding of most precision work pieces.
Applications Of Resin Diamond Grinding Wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic ,magnetic materials, silicon ,glass ,quartz and thermal spraying alloy ,etc
Advantages Of Resin Diamond Grinding Wheel
* High cutting efficiency,good self-sharpening, less blocking,reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide , resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to ten times faster than metal bond wheels.
Applications Of Vitrified Diamond Wheel For Pcd
Especially for PCD/PCBN toolsrough,medium,semi- finish and finish grinding, regrind,sharpening
Advantages Of Vitrified Diamond Grinding Wheel For Pcd
* Precision control of geometric tolerance
* Extremely long lifetime through high adhesion strength of the diamond grain
* Good self-sharpening
* Superior insert edge quality
* High cutting ability with profile retention
Applications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying:
Roll grinding and grinding of thermal spray coatings ( including tungsten carbide , chrome carbide and chrome oxide ), ceramics, carbides, chilled iron composites and other hard-to-grind materials.
Thermal Spray Coating Process:
Thermal Spray technologies include Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF, Detonation Spray, Cold spray. Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments .
Introduction of vitrified bond diamond grinding wheels
Vitrified bond diamond grinding wheels possess pretty high abrasive resistance, especially in polishing hard and brittle workpiece. It has many advantages like small grinding force, low operating temperature, high grinding precision, excellent workpiece's surface grinding, etc. Therefore, vitrified bond diamond grinding wheel will express the better advantages in the future. It is recognized as a high performance grinding wheel with the higher speed, higher efficiency, higher precision, lower abrading cost and lower pollution. Based on these superiorities, vitrified bond diamond bruting wheel is widely used in wafer, PDC, PDC, diamond cutter, CBN, cemented carbide, new engineering structural ceramic, diamond, jewel, crystal, rare earth materials and another hard-brittle materials' machining operation.
Applications of vitrified diamond wheels for PCD and PCBN tools :
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc
Advantages of vitrified diamond wheels for PCD and PCBN tools :
1.The porous structure of the abrasive improved diamond exposure and Can Prevent Vertical Streaks On Workpiece And Improve Surface Quality
2.Accurately control geometric tolerances to make a good abrasive layer
3. Good Self-Sharpening, High Grinding Efficiency,High Wear Resistance And Less Abrasive Grain Consumption
4.High Precision Workpiece. PCD Tools Can Reach High Efficiency , Good Surface Finish And Edge No Chipping
5. Vitrified Bond Wheels Offer Tool Life Greater Than 150 Times That Of A Resin Bond Wheel And Can Be Easily Trued And Dressed On The Machine
Applications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying:
Roll grinding and grinding of thermal spray coatings ( including tungsten carbide , chrome carbide and chrome oxide ), ceramics, carbides, chilled iron composites and other hard-to-grind materials.
Thermal Spray Coating Process:
Thermal Spray technologies include Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF, Detonation Spray, Cold spray. Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments .
Applicable Machine Of Resin Diamond Wheels
Glass straight edging machine, glass double edging machine, Beveling machine ( such as Deway, ZXM, BOTTERO, BAVELLONI, bovone, Schiatti angelo and Glassline )
Advantages Of Resin Diamond Grinding Wheelï¼?
Light weight and low noise,
Better wear resistance,
Long service life,
Grinding glass with a variety of thickness.
White corundum grinding cup wheels are used for dressing CobornRG9 PCD Tool Grinding Wheels. Grinding wheels for dressing vitrified diamond PCD grinding wheels.
The cup type white corundum grinding wheel, grinding stone is used for surface grinding, internal grinding, cylindrical grinding, centerless grinding, tool grinding, etc.
Dressing vitrified diamond grinding wheel for PCD tools (special PCD grinding wheel for CobornRG9 PCD Grinder)
More Superhard PCD grinding wheels are used for grinding PCD cutting tools, PCBN cutting tools, CVD tools, milling cutter, drill and carbide tool, etc. The grain size of grinding wheel can reach #4000.
Meanwhile, we can also use superabrasive diamond wheel to dressing vitrified diamond PCD grinding wheel.
Advantages Compared with conventional grinding wheel, the diamond grinding wheel, dressing wheel has good shape preserving property.
Diamond grinding wheel for thermal spraying coating industry. Thermal spraying technology is used for producing coatings components or to reconditioning damaged parts.
Details
Applications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying
Roll grinding and grinding of thermal spray coatings (including tungsten carbide, chrome carbide and chrome oxide), ceramics, carbides, chilled iron composites and other hard-to-grind materials.
Thermal Spray Coating Process
Thermal Spray technologies include Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF, Detonation Spray, Cold spray. Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments.
Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines. The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Advantages Of Cylindrical Diamond Wheels
Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality.
Carbide Round Tools on CNC Machines: Flute Grinding, Gash Grinding, end facing, Clearance angle Cylindrical grinding.
Model: fluting (1A1, 1V1), gashing and clear edge (1V1, 12V9), relief angle (11v9)
Details:
More SuperHard diamond / CBN grinding wheel for CNC tool grinder is used for tungsten carbide, high speed steel (HSS), stainless drill, end mill and reamer.
We provide a complete solution for CNC tools manufacturing process, including fluting, gashing and Clear edge, relief angle grinding.
Fluting Grinding: Perfect flute surface quality, Extremely high stock removal, Very low energy consumption
Gashing and Clear edge: The production of superior tool edge quality, High stock removal, Maintaining wheel profile
Relief angle grinding: Excellent surface finish and the best profile consistency, Excellent edge quality, High stock removal at second relief
CNC Tools Grinder: Walter, ANCA, EWAG, Farman, Schutte, Schneeberger, Makino, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner, CUOGHI, Fehlmann and so on.
Meanwhile, More Superhard Products Co.,Ltd also supplies diamond cutting disc for carbide rods cutting, centerless grinding wheel for carbide bars, silicon carbide wheel for dressing CNC grinding wheel (dressing machines: Cleveland , Farman) and so on.
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
1A1R Diamond Cutting Disc for optical glass, quartz and sapphire, etc
1A1 Diamond Grinding Wheel, flat diamond wheel for carbide grinding
More SuperHard resin diamond wheels are widely used for grinding carbide HVOF coated. The diameter from 25mm (1") to 915mm (36")
3A1 diamond wheel for grinding micro drill, 14A1 diamond wheel for grinding carbide rod
Diamond Cup Grinding Wheel. (1a2, 6a2, 11a2. Etc.)
CNC Tools Grinding Wheel. (1a1, 1v1, 11v9, 14a1, 14f1, etc)
More SuperHard services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc.
Woodworking Tools Diamond and CBN Wheels. (4a2, 4b9, 1f1 diamond CBN wheel, etc.)
Centerless Diamond Wheels. Diamond lapping disc. double disc diamond wheel
Back Grinding Wheel for Silicon Wafer. optical profile grinding wheel. Glass diamond wheel
Diamond grinding wheel for thermal spraying coating industry. Thermal spraying technology is used for producing coatings components or to reconditioning damaged parts.
Details
Applications Of Resin Bond Diamond Grinding Wheel For Thermal Spraying
Roll grinding and grinding of thermal spray coatings (including tungsten carbide, chrome carbide and chrome oxide), ceramics, carbides, chilled iron composites and other hard-to-grind materials.
Thermal Spray Coating Process
Thermal Spray technologies include Flame wire spray, Arc spray, Plasma spray, HVOF or HVAF, Detonation Spray, Cold spray. Thermal spraying technology is widely used in aerospace, aviation, machinery, metallurgy, chemical, petroleum, coal, railway, textile and many other departments.
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
Description:
Mainly used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc.
Applications:
Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.
Applicable Bruting Machine:
EOS Bruting Machine, Adri Machines And Discron Machine, etc.
Applications Of Vitrified Diamond Wheel For Pcd
Especially for PCD/PCBN toolsrough,medium,semi- finish and finish grinding, regrind,sharpening
Advantages Of Vitrified Diamond Grinding Wheel For Pcd
* Precision control of geometric tolerance
* Extremely long lifetime through high adhesion strength of the diamond grain
* Good self-sharpening
* Superior insert edge quality
* High cutting ability with profile retention
ONLINE TRUING & DRESSING CAPABILITY LOWER TOOLING COST | BETTER EDGE QUALITY
Applicable CNC Grinder: Anca®, Makino®, Rollomatic®, Star®, Walter®, etc
More Superhard offers the optimal product solution for every combination of machines and materials as well as for every grinding requirement. The Diamond flute grinding wheels are used for fluting milling cutter, drill.
Model: 3A1 resin diamond grinding wheel
Application: small diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Details:
Applications Of Diamond Grinding Wheel:
Resin diamond grinding wheel is mainly used for small diameter tungsten, stainless steel or hss drills, micro drills, and end mills used in electronics, medical technology, and the automotive industry.
Advantages Of Diamond Grinding Wheel For Micro Drill:
Good edge stability, High cutting efficiency, Minimal reject-part rates, Good round tool quality.
Suitable Grinding Machine:
Startech, Kimer K360, Rollomatic, SAACKE, HAWEMA, Walter Helitronic, ANCA, Schneeberger Norma, DMG MORI, WAlter, EWAG and other all CNC tool grinding machines.
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
Carbide Round Tools on CNC Machines: Flute Grinding, Gash Grinding, end facing, Clearance angle Cylindrical grinding.
Model: fluting (1A1, 1V1), gashing and clear edge (1V1, 12V9), relief angle (11v9)
Details
More SuperHard diamond / CBN grinding wheel for CNC tool grinder is used for tungsten carbide, high speed steel (HSS), stainless drill, end mill and reamer.
We provide a complete solution for CNC tools manufacturing process, including fluting, gashing and Clear edge, relief angle grinding.
Fluting Grinding: Perfect flute surface quality, Extremely high stock removal, Very low energy consumption
Gashing and Clear edge: The production of superior tool edge quality, High stock removal, Maintaining wheel profile
Relief angle grinding: Excellent surface finish and the best profile consistency, Excellent edge quality, High stock removal at second relief
CNC Tools Grinder: Walter, ANCA, EWAG, Farman, Schutte, Schneeberger, Makino, Stuer, Strausak, Cininnati, Griffo, Huffmann, Jungner, CUOGHI, Fehlmann and so on.
Meanwhile, More Superhard Products Co., Ltd also supplies diamond cutting disc for carbide rods cutting, centerless grinding wheel for carbide bars, silicon carbide wheel for dressing CNC grinding wheel (dressing machines: Cleveland, Farman) and so on.
Resin bond diamond cutting wheels (dicing blades) with the characteristic of vertical consumption can efficiently reduce the occurrence of grain deformation and improve the cutting quality and efficiency on hard and brittle materials.
Features Of Resin Bond Diamond Cutting Wheels
* Improve the cutting quality and efficiency
* Chip free cutting, Cuts faster
* Good surface finish
Applications Of Resin Bond Diamond Wheels
Hard and Brittle Materials. Such as Ceramics, Optical Glass, Quartz Tubing Rods, Splitter, IR Filter, QFN, Carbide, Ultra Hard Steels and Metals .Resin Bond is the softest of all the bonds, used in applications that require a smooth surface finish.
Vitrified bond CBN Grinding Wheel is suitable for grinding the cam lobes of automobile camshafts. The wheel speed is 80m/s-160m/s, Designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis, Junker etc.
Details:
Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of camshaft of automobile parts. The wheel speed is 80m/s-160m/s, Designed to used on CNC Cam Grinders like Toyoda, Schaudt, Landis,Junker etc.
The Features Of Vitrified CBN Grinding Wheels For Camshaft:
Sharp cutting, high efficiency, long life, less heat and jam generated in grinding, easy control of the precision and easy dressing
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Details:
Vacuum brazed saw blades have continuous type and segment type. They are used for cutting Marble, cast iron, Ceramics tiles, hard composite materials such as concrete with rebar, Metal processing, Fiber Glass and PVC pipe, etc
Advantages Of Vacuum Brazed Diamond Saw Blades:
* Single Layer Of Fully Exposed Diamond Fused With Nickel At High Temperatures And Sharp Cutting
* Small cutting gap and less chipping
* Up To 40 Times Longer Life Time Than Resin Grinding Disc. the efficiency is improved by 100% for cutting FRP slab
* Higher Quality Process Than Sintered or Laser Welded Diamond Wheel. The efficiency is improved by 35% for cutting marble slab
* No Pollution, Low Noise, Never Need Dressing
PCD and CBN cutting tools are widely used in metal cutting and processing nowadays. The quantity demanded has a 20 times increased in last 5 years. To fit the social more complex needs and rapid development of science and technology, tools manufacturers demands for higher precision and better grinding efficiency are also increasing as well. More Super Hard Products devotes to offer an efficiency and economic solution in PCD and CBN cutting tools grinding.
Improved Bond Systems
Besides choice of the correct diamond girt, the bond system is the key to get superior grinding result. Great effort is made to innovate and improve the previous bond system. Several exclusive bond system lines (no porosity series, high porosity series) are offered to meet different grinding purpose.
Super-Fine Girt Size Available
With the demand of extremely smooth cutting edge, we recommend super-fine grit size wheel to customers. D3(4000#) and D7(3000#) grit size now are available, they provide you superior cutting edge chipping
Model: 1A9 Vitrified CBN Wheel
Size: 396mm * 13mm *254mm * 3mm * 5mm 120/140
Application: used to clean up the end of shaft in Automotive
Details
Vitrified CBN grinding wheel is used to clean up the end of a shaft in Automotive.
Advantages of Vit CBN Grinding Wheel
* Special bolt holes design.
* Perfect dimension and look good.
* High quality and low price. The fast delivery time
Size: 300D*8X*3U*127H W28
Applications of vitrified bond diamond grinding wheel for PCD&PCBN tools:
PCD cutting tools, PCBN cutting tools, CVD tools, MCD tools, milling cutter, reamer, drill and regrinding, etc.
Advantages of vitrified bond diamond grinding wheel for PCD&PCBN tools:
1. The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality
2. Accurately control geometric tolerances to make a good abrasive layer
3. Good self-sharpening, high grinding efficiency, high wear resistance and less abrasive grain consumption
4. High precision workpiece, PCD tools can reach high efficiency, good surface finish and edge no chipping
5. Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine
Workpiece Materials: grinding tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Applicable Industry: CNC Tool Grinding, Woodworking Tool Grinding, Thermal Spraying Coated, Silicon Wafer Grinding, etc.
Type: 1A1R, 1A1, 3A1, 1V1, 4A2, 4BT9, 6A2, 11V9, 12A2, 14F1, etc.
Details
Resin bond grinding wheels are the most commonly used super abrasive product currently. our resin diamond wheel is suitable for surface grinding, OD grinding, centerless grinding, tool grinding, fine grinding, double disc grinding and slot grinding of most precision workpieces.
Applications of resin diamond grinding wheel
Resin bond diamond grinding wheel is mainly used for machining tungsten carbide cutting tools, ceramic, magnetic materials, silicon, glass, quartz and thermal spraying alloy, etc.
Advantages of resin diamond grinding wheel
* High cutting efficiency, good self-sharpening, less blocking, reducing the grinding burn occurs when the phenomenon of work
* Good flexibility will help to improve the surface roughness, mainly used for rough grinding, semi-fine grinding, polishing and other processes
* Compared to conventional silicon carbide, resin diamond wheel has good material removal rates, longer wheel life and lower grinding costs
* Resin bond diamond wheels generally remove material up to 10 times faster than metal bond wheels
1A1R Diamond Cutting Disc for optical glass, quartz and sapphire, etc
1A1 Diamond Grinding Wheel, flat diamond wheel for carbide grinding
More SuperHard resin diamond wheels are widely used for grinding carbide HVOF coated. The diameter from 25mm (1") to 915mm (36")
3A1 diamond wheel for grinding micro drill, 14A1 diamond wheel for grinding carbide rod
Diamond Cup Grinding Wheel. (1a2, 6a2, 11a2. etc)
CNC Tools Grinding Wheel. (1a1, 1v1, 11v9, 14a1, 14f1, etc)
More SuperHard services include fluting, gashing clear edge and relief angle, OD grinding of the tungsten carbide, HSS, milling cutter, reamer and drill, etc.
Woodworking Tools Diamond and CBN Wheels. (4a2, 4b9, 1f1 diamond cbn wheel, etc)
Centerless Diamond Wheels. Diamond lapping disc. double disc diamond wheel
Back Grinding Wheel for Silicon Wafer. optical profile grinding wheel. Glass diamond wheel
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems.
Details
More SuperHard company offers a full line of diamond and CBN grinding wheels and dressing stones for fine grinding machines and single and double side lapping systems. Our vitrified diamond and CBN grinding discs have high grinding efficiency, high wear resistance and abrasive consumption, good surface quality and flatness of the workpiece.
Double Disc Diamond And CBN Grinding Wheel
Applications of vitrified bond double disc grinding wheel
Diamond grinding wheel, is suitable for grinding carbide, tungsten steel, PCBN high hardness of the workpiece, ceramic, optical glass, sapphire glass and other nonmetal materials. CBN grinding wheel, is suitable for high speed steel, bearing steel, tool steel, stainless steel, powder metallurgy, precision grinding mill cast iron and other hard materials.
Applicable areas
* Hydraulic pneumatic components. vane pump, conversion valve, piston pump, fuel pump, hydraulic motor parts.
* Compressor spare parts. air conditioner compressor vane, piston, air cylinder, Refrigerator compressor valve plate.
* Engine parts. automobile fuel pump parts, booster pump parts, oil pump nozzle parts.
* High precision shaft seal, watch parts, molds, carbide blade, ceramic valve core, magnetic materials, etc
Dressing Wheel For Diamond And CBN Wheel
The dressing wheels are used for dressing diamond and CBN wheels. According to the different particle size, accuracy of the diamond and CBN grinding disc to choose the dressing wheel, making dressing easier and more time saving.
Our customer tested surface roughness of workpiece by MarSurf M 400. The results show that the workpiece has the much stable performance and good surface roughness by using our diamond grinding disc.
High precision dicing
Improved cut quality on hard materials
Superior cut quality
Good wear resistance
PRODUCT DETAILS
Description:
Resin bond dicing blade can Cut sapphire, quartz glass, silicon and other hard and brittle materials with quality and high-speed.
Application:
Resin Bond Diamond Dicing Blades are suitable for cutting glass (optical devices, fiber optics), quartz (optical splitters, saw devices), LiTa03 LiNb03 (devices), QFN ï¼?copper epoxy molding ), splitter, sapphire.
Advantages:
1.High precision dicing
2.Improved cut quality on hard materials
3.Superior cut quality
4.Good wear resistance
Diamond sand belt is superhard material coated abrasive product which is manufactured under brand-new technology.
Details
Applications of Diamond Sanding Belt
Diamond abrasive belts Could be well grinding and polishing on glass, ceramic, marble, stones, mono crystalline silicon, polycrystalline silicon, synthetic material, hard alloy, aluminium alloy and others.
Diamond belts come in two types: Electroplated (Plated) diamond belts and Resin diamond belts.
The Diamond Sanding Belt Was Composed by Three Parts: Base Belts, Diamond Power And Bond
* Base Belt: the base belt is the support of diamond power and bond, it can lead the sanding belt to be pliability, the capability of the base belt has radial extend intensity, latitudinal extend intensity, elongate rate, density of mesh.
* Diamond Power: the diamond power are the main factors of the sanding belt, it is for grinding and cutting. We need to consider its grain size and composing of grain size, intensity of pressure, toughness of impact, shape of the power and embedded density.
* Bond: the bond is the join bridge of diamond power and base belt, it can let the sanding belts have its shape and intensity.
The Cases of Diamond Sanding Belts
flexible diamond belt for grinding and finishing of HVOF Coatings.
The specifications of flexible diamond belts:
Width: 5-350mm
Length:150~5000mm
Grit: 40-5000#
PCD cutting tool blanks, PCD blanks
Size: 62mm PCD blanks, 58mm PCD blanks, 51mm PCD blanks, 48mm PCD blanks, etc.
Type: Triangle, Cylindrical, Square, Flake, etc.
Application: PCD blanks are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum.
Details
More SuperHard PCD cutting tool blanks in the size of 5μmã??10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm
PCD Cutting Tool Blanks Application Recommendation
* W5 fine grain size (excellent surface finish)
Characters: Average grain size: 5μm, High diamond content over90%, Laser cutting, wire EDM cutting
Applications: Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic
* W10 medium grain size (excellent resistance, good surface finish)
Characters: Average grain size: 10μm, High diamond content over 90%, Laser cutting, wire EDM cutting
Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides
* W25 coarse grain size (Long life, extremely high wear resistance)
Characters: Average grain size: 25μm, High diamond content over 90%, Laser cutting, wire EDM cutting
Applications:14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/ castiron), sintered ceramics and carbides
MoreSuperHard PCBN inserts have excellent performance in processing gray cast iron, nodular cast iron, hardened steel and sintered metal.
Details:
PCBN inserts are compound super-hard material of polycrystalline cubic boron nitride layer and tungsten carbide sintered under ultrahigh pressure and high temperature. The hardness of PCBN is second only to diamond.
Advantages Of PCBN Inserts:
* Strong corrosion resistant, perform a good thermal stability and red-hardness
* CBN cutting tools have properties which resist chipping and cracking and provide uniform hardness and abrasion resistance in all directions. They may outperform conventional cutting tools by as much as 50 times.
* The high chemical stability allows for PCBN to be stable up to 1000° C and no reaction with Fe, Ni, CO etc
* Cutting hard and tough Materials. CBN cutting tools are so hard that they can efficiently machine steel with hardness of Rc 45 and above
* Easy grinding and EDM cutting. Uniform surface finish, surface finishes of less than 10 micron
Applications Of PCBN Inserts:
Machining ferrous materials. Such as gray cast, cast iron, carbon steels, quenched steel, nickel and cobalt, other kinds of ferrous metal, etc
MoreSuperHard PCBN inserts are widely used in automotive, medical and aerospace machining industries. Such as
Shafts, gears, bearings, dies, molds
Clutch plates, brake rotors and drums, cylinder blocks, flywheels heads
Camshafts, valve bodies, impellers, casings, valve guides
Turbine blades, vanes, shrouds, housings, hip joints, pipe and liners, fuel rod
Valves seats, hydraulic pumps, cam lobes
Extrusion screws, barrels, turbine, case, housings, compressor hubs
Diamond cutting disc for cutting and grinding marble, granite, thermosetting plastics, GRP, pre-sintered and pre-fired (green) materials, fiber glass, electro carbons, graphite, soft ferrites, PVC and pc boards, etc.
Details
Applications Of Electroplated Diamond Cutting Wheel, Cutting Disc
Cutting and grinding marble, granite, thermosetting plastics, GRP, pre-sintered and pre-fired (green) materials, fiber glass, electro carbons, graphite, soft ferrites, PVC and pc boards, etc.
More SuperHard electroplated diamond saw blades are usually be fixed on angle grinders, circular saws and handheld saws for cutting granite or marble, etc.
Advantages Of Electroplated Diamond Cutting Disc
* The cutting effect is better than sintered small diamond saw blade and won't cause broken edge
* Very sharp cutting performance and generate minimum heat
*Continuous rim cutting discs provide smoother cutting on fiberglass, plastic, ceramic tiles
*Segmented rim cutting discs are more suitable for cutting marble, granite and abrasive materials
* Key hole and U shape slots are common slot types of segmented rim
Eelectroformed hub dicing blade is used for cutting Silicon Wafers, copper wafer, IC/LED Packages, Compound Semiconductor Wafers (GaAs, Gap), Oxide Wafers (LiTaO3), Optical Glass.
Details
Electroformed hub dicing blade is made by using an ultra-thin diamond wheel and a high precision aluminum alloy hub.
Applications Of Hub Dicing Blade
Cutting Silicon Wafers, copper wafer, IC/LED Packages, Compound Semiconductor Wafers (GaAs, Gap), Oxide Wafers (LiTaO3), Optical Glass
The Features Of Hub Type Dicing Blade
* Improving balance between blade life and processing quality (in particular backside chipping)
* Strengthens rigidity, Reduction in wavy cutting and blade wear under high load conditions
* Precise control of diamond grit size, diamond concentration, and nickel bond hardness to reduce splitting on the edges
* Realizes high speed wafer cutting after laser grooving
PCD wear parts are used for workpiece support and reference, such as dead centre and centre points, support pads for lathe machines, centring and positioning components, measuring probes and points, master gauges, others PCD wear parts
Details
Polycrystalline diamond is a professionally applied clear diamond thick layer which is extremely hard. Due to extremely low friction and high wear resistant make PCD the ideal material for support and reference parts submitted to wear
Application of PCD wear resistant parts:
PCD bearing, bearing. Such as front plate, pressure rotor, loading shoe, backing plate.
Electronic components. Such as punch tool, rounded shaped die, rectangular shaped die, diamond chip heater, bonding of IC chips.
Machine tools. Such as collet, centerless blade, fixed lathe centres, gauge heads, and support pads for lathes.
Automobile industry (Camshaft, Crankshaft, spray nozzles), measuring fixtures, measuring probes and points, etc.
Advantages of PCD wear resistant parts:
* PCD wear parts improves your precision and makes machining to smaller tolerances possible.
* surface roughness is equivalent to mirror (Ra
Diamond cutting disc for cutting and grinding marble, granite, thermosetting plastics, GRP, pre-sintered and pre-fired (green) materials, fiber glass, electro carbons, graphite, soft ferrites, PVC and pc boards, etc
Applications Of Electroplated Diamond Cutting Wheel, Cutting Disc:
Cutting and grinding marble, granite, thermosetting plastics, GRP, pre-sintered and pre-fired (green) materials, fiber glass, electro carbons, graphite, soft ferrites, PVC and pc boards, etc
More SuperHard electroplated diamond saw balds are usually be fixed on angle grinders, circular saws and handheld saws for cutting granite or marble, etc
Advantages Of Electroplated Diamond Cutting Disc:
* The cutting effect is better than sintered small diamond saw blade and won't cause broken edge
* Very sharp cutting performance and generate minimum heat
*Continuous rim cutting discs provide smoother cutting on fiberglass, plastic, ceramic tiles
*Segmented rim cutting discs are more suitable for cutting marble, granite and abrasive materials
* Key hole and U shape slots are common slot types of segmented rim
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Applications Of Mono Crystal Diamond Cutting Tools
3C electronic product
shells and panels for clock , mobile phone, copper aluminum products, mobile phone copper buttons CD lines, acrylic , PC panel decoration
Optical glass processing
optical lens, contact lens, optical storage reading head
precious metal processing
gold, silver, platinum products of carving processing
Precision mechanical parts, aviation industry, medicine industry and other ultra-precision industry
The mono-crystal diamond tools can achieve excellent cutting edge by grinding
Alias: Mono Crystal Diamond Tools, MCD Tools
Application: Ultra-Precision Processing
Details
The mono-crystal diamond tools can achieve excellent cutting edge by grinding. And the surface finish can reach 0.025 micron or higher. Mono-crystal diamond tools are often used for machining high - precision parts with mirror finish. After processing, generally do not need to grinding, polishing and other subsequent processes.
Advantages Of MCD Cutting Tools
* High hardness and wear resistance
* It will be not easily sticking the cutter
* High efficiency and low cost
* To obtain a higher surface finish
Types Of Mono Crystal Diamond Cutting Tools
* Other types and specifications can be produced according to customers requirement
Rockwell diamond indenter or HRC diamond indenter for hardness testing machines
Alias: Rockwell Diamond Indenter, Diamond Indenter
Application: HRC high hardness tester
Details
Rockwell diamond indenter or HRC diamond indenter for hardness testing machines. They are used in manual and automatic hardness testing equipment to achieve precise and accurate labeling experiments.
The Features Of Rockwell Diamond Indenter
* Precision Mounting
* Exact and Precise Readings
* Longer Life
* High Quality Diamonds
The Note About Diamond Indenter
* Before installation, clean the indenter
* Ensure the installing surface touch the end of indenter shaft tightly, and fix it
* Place the testing piece stably
* The testing point doesn't be too near from the edge of the testing piece
* Don't strick the indenter
Details
Metal diamond cutting disc, diamond cut-off wheel is used for cutting and grinding glass, quartz and ceramic, etc.
Model: 1A1R
Size: 250 * 1.2 * 16mm / 350 * 1.6 * 25.4mm
Bonded: Metal bond
Abrasive Materials: Diamond
Application: cutting glass, quartz
Other size and shape can be made according to customers' requirement.
HPHT mono crystal diamond plates are used for cutting tools for non- ferrous and non- metallic materials, diamond dresser, wear parts and wire drawing dies, etc
Details:
HPHT mono crystal diamond (MCD) is also called as synthetic single crystal diamons (SCD). It is synthetic diamonds produced by high pressure high -temperature synthesis under tightly controlled growth conditions.
Advantages Of HPHT Single Crystal Diamond Plate:
* The ideal ultra-precision cutting tool material
* Large size,up to 7x 7 x 1 mm. (thickness 1.0-1.7mm)
* High toughness, Scratch proof and wear resistance
* High quality grade, pure color, better shape. High clarity under visible light and infrared light
* Great Thermal Stability,the unrivalled thermal conductivity ( > 2000 W cm 2 K 1 )
HPHT Single Crystal Diamond Plates Are Divided Into Grade A, Grade B And Grade C
Grade A:with precise laser cut edge ,no missing angle,Clean crystal ,without any inclusions under the microscope
Grade B:a lack of angle,can see the minimal inclusions under the microscope
Grade C:a lack of angle, can see the visible inclusions and scrap inside under the lights
Application Of HPHT Single Crystal Diamond Plate:
More Super Hard mainly produce industrial-grade single crystal synthetic diamond plate. It is used for cutting tools for non-ferrous and non-metallic materials, specialty tools (cutter, turning tools, carving tools, angle tools)
Metal diamond cutting disc, diamond cut-off wheel is used for cutting and grinding glass, quartz and ceramic, etc
Model: 1A1R
Size: 250 * 1.2 * 16mm / 350 * 1.6 * 25.4mm
Bonded: Metal bond
Abrasive Materials: Diamond
Application: cutting glass, quartz
Other size and shape can be made according to customers' requirement.
Due to its excellent properties, carbide rolls are widely used in the steel industry and their hardness is very high. For the machining of cemented carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to improve production efficiency.
Details:
Due to its excellent properties, carbide rolls are widely used in the steel industry and their hardness is very high. For the machining of cemented carbide rolls, CBN/PCD Inserts can effectively replace the grinding process to improve production efficiency.
The metal bond diamond glass blades are designed for high-speed wet cutting of sheet glass and glass tiles. Manufactured with a continuous diamond rim and a bond suitable for cutting most glass and hard vitreous materials.
Application Of Metal Bond Diamond Glass Cutting Disc
* Metal bond diamond glass blades for glass material;Ceramic materials;Magnetic material;Semiconductor (electronic information engineering) materials;Metal materials;Cutting and slotting of brittle metal materials. The high-precision ultra-thin cutting blade is mainly used for cutting and slotting various electronic components and precision parts in the electronic information field. It has a series of advantages such as high precision, small slitting and machining surface quality.
* Cutting and grooving of various non-metallic materials, including: semiconductor and its packaging materials, ceramic materials, magnetic materials
* Other materials, crystal glass quartz hard alloy printed circuit board, etc. These metal bond diamond blades are ideally suited to most portable tile saws and the bore sizes can be altered to suit individual machines.
Features Of Metal Bond Diamond Cutting Disc For Glass
1. The adoption of metal material as the steel core increases the rigidity of the cutting blade and is more suitable for deep cutting.
2. Excellent wear resistance of working layer enables the tool body to have a long service life.
3. Rich types of binders meet the requirements of selecting more matched cutting blades for different processing objects.
4. The precise regulation of diamond abrasive grain and concentration makes the blade have good sharpness in the cutting process, and the cutting surface has the characteristics of high finish and good perpendicularity.
5. Precision machining means to ensure the geometric size of the blade with high accuracy.
