GGE (Construction)
Inner wire Spiral: Galvanise steel (G)
Outer wire Spiral: Galvanise steel (G)
Inner lining: Polypropylene (E)
Cover: PVC
Description: Aeroflex GGE is recommended foe use in delivery and / or suction of fuels, oils and lubricants in cistern trucks, railcars or fixed deposits.
Features: Comply Standard EN 13765: 2010
Temperature range: -30C to +100 C
Vacuum: 0.9 bar
Maximum Length of coil: max 30 meter
VIBRATION CONNECTORS MANUFACTURERS & SUPPLIERS
Stainless steel vibration eliminator:
Aeroflex Vibration eliminators are specially designed to absorb mechanical vibration and destructive force of noise which is transmitted by the compressor, and also eliminate the stresses linked with piping thermal expansion in refrigeration and air condition installation.
These connectors are TIG welded stainless steel hose with copper pipe, due to there is not any brazing so these connector bear more temperature as compared to brazed fitting
The main function of vibration eliminator is to absorb compressor vibration and stop its transition into pipe network, by isolating the vibration the risk of damage to pipe work and related component reduce,
1.1 Size range of vibration eliminator:
The comprehensive range of vibration eliminator are available from to 3 1/8 Outer diameter of copper tube, copper tube are comply a per ASTM B88 & ASTM B88M (water & general plumbing system) & ASTM B280 (air conditioners & refrigeration system)
1.2 Material specification:
Aeroflex Vibration eliminators are manufacture from EN 10028-7, Stainless steel SS 321 & SS 316L annular corrugated hose with SS 304 stainless steel braid.
All unit are brazed with copper tube, detail dimension of pipe and vibration connector are in the table.
All the units are ultrasonically cleaned and completely dried made suitable to refrigeration system
Individual package of connector are remain under sealed plastic tubing.
The maximum test pressure is 1.5 time of maximum operating pressure and minimum burst pressure is 5 time of maximum operating pressure.
Copper tube end are designed as sweat connection for refrigeration tubing which have inner surface as per ASME B16.18
1.3 Installation conditions:
Aeroflex vibration eliminator should be installed as close as possible to the compressor and end away from the source of vibration.
Vibration eliminator should be installed perpendicular to the direction of vibration (in-line with the compressor crank shaft)
Horizontal Vibration: Where source of vibration is only in the horizontal plane, a single vibration and noise eliminator may be installed. Best results will be achieved by installation at 90�° to the source which is normally the crank of the compressor in a horizontal plane. See fig. 1
Vertical / horizontal vibration: Where the source of vibration and noise is in both horizontal are in vertical planes. Best result will be achieved by installing two vibration eliminators at right angle to each other see fig. 2
Although the copper tube end of vibration absorber are attached by TIG welding (special alloy filler) during installing if unit is over heated there is not effect on the connector
Inner wire spiral: Stainless Steel 316L (S).
Outer wire Spiral: Stainless steel 316L (S)
Inner lining Polyamide/Polyester
Cover: PVC coated Polyester cloth
Description: Aeroflex LPG is a hose designed with the Combination of multilayers of different polymers and spirals in stainless steel 316L with the latest manufacturing technology that makes it an excellent and safe solution to support cryogenic products at temperature up to -196 C and working pressure up to 10.5 bar.
In typical applications such as liquified natural gas discharge loading both in truck, wagons and marine applications. Included bunkering operations ship to ship.
The Hose Series A102 is an annular mechanically formed standard pitch hose with higher braiding coverage, providing optimum working pressure and maximum protection. These hoses have high physical strength, high temperature resistance and are highly corrosion resistant. These medium flexible hoses are also resistant to fire and moisture.
These hoses are tested as per ISO10380 requirements and are available in 304, 304L, 321 & 316L stainless steel grades.
Features of Stainless Steel Hose Series A102
Construction: Annular and Standard Pitch
Hose Material: 304, 304L, 321 & 316L stainless steel
Typical Length: 50 metres
Braid Material: SS304/ SS304L High Braiding Coverage
Characteristics: Light weight and Medium Flexibility
Industries and Application Areas: High-pressure application, Steel Plant, Pharmaceutical Industries
The Hose Series A200 is an annular hydro-formed standard pitch hose with high physical strength, providing optimum working pressure and maximum protection. These hoses are high-temperature resistance and are highly corrosion resistant. These medium flexible hoses are also resistant to fire and moisture.
The hydro-forming process produces a hose with minimal residual stress, uniform wall thickness throughout the corrugations and minimal work hardening. This process provides a very flexible, long-lasting corrugated metal hose.
These hoses are tested as per ISO10380 requirements and are available in 304, 304L, 321 & 316L stainless steel grades.
Features of Stainless Steel Hose Series A200
Construction: Annular and Standard Pitch
Hose Material: 304, 304L, 321 & 316L stainless steel
Typical Length: 25/50 metres
Braid Material: SS304 /SS304L, Single Braid or Double Braid
Characteristics: Medium Weight and Moderate Flexibility
Industries and Application Areas: High-pressure application, Steel Plant, Pharmaceutical Industries
The Hose Series A300 is an annular mechanically formed wide pitch hose also called as a Solar hose. These hoses are installed in solar panels to transport the hot water from the solar panel to the hot water storage tank. These hoses have high physical strength and are resistant to fire and moisture. They have limited flexibility or flexibility with a little magnitude of amplitude.
Features of Stainless Steel Hose Series A300
Construction: Annular and Wide Pitch
Hose Material: 304, 304L, 321 & 316L stainless steel
Typical Length: More than 50 metres (as per customer requirement)
Braid Material: N/A (without Braiding)
Characteristics: Static application
Industries and Application Areas: Solar, Boiler, Sanitary, Water tank connection, Heat tracing application, and Radiator connection
The Hose Series A302 is an annular mechanically formed wide pitch, higher thickness Boiler hose. A Boiler hose is used as a device in solar-heated hot water systems to heat water. The heated water in solar collectors is then circulated through flexible metal hoses located in a tank and used as serpentine. These hoses are designed for more surface area convolution, transferring more heat into the storage tank.
Hose convolutions are designed to keep moving as a result of constant thermal expansion and compression. This movement prevents the lime and residue formation in the hose surface and provides longer service life.
Features of Stainless Steel Hose Series A302
Construction: Annular and Wide Pitch
Hose Material: 321, 316 stainless steel
Typical Length: More than 20 metres
Braid Material: N/A (without Braiding)
Characteristics: Static application
Industries and Application Areas: Boiler application and Heat exchanger application
The Hose Series A400 is an annular hydro-formed close pitch hose with high physical strength, providing optimum working pressure and maximum protection. These hoses are high-temperature resistance and are highly corrosion resistant. These medium flexible hoses are also resistant to fire and moisture.
The hydro-forming process produces a hose with minimal residual stress, uniform wall thickness throughout the corrugations and minimal work hardening. This process provides a very flexible, long-lasting corrugated metal hose.
These hoses are available in 304, 304L, 321 & 316L stainless steel grades.
Features of Stainless Steel Hose Series A400
Construction: Annular and Closed Pitch
Hose Material: 304, 304L, 321 & 316L stainless steel
Typical Length: 50 metres
Braid Material: SS304/ SS304L Single Braid or Double Braid
Characteristics: Medium Weight and High Flexibility
Industries and Application Areas: Gas, Cryogenic and Vacuum application
The Hose Series A800 is an annular hydro-formed hose. These extra high-pressure annular corrugated metal hoses have all the advantages of a hydro-formed hose. They are manufactured with extra-heavy wall thickness. They have high physical strength and are resistant to fire and moisture. They are also flexible, suppresses rigid pipe noise transmission and are resistant to abrasion, penetration and damage.
These hoses are available in 321 & 316L stainless steel grades.
Features of Stainless Steel Hose Series A800
Construction: Annular and Standard Pitch
Hose Material: SS304, 321 & 316L stainless steel
Typical Length: 25 metres
Braid Material: SS304 Single Braid or Double Braid
Characteristics: Extra Heavy Duty and Less Flexibility
Industries and Application Areas: Special high pressure applications
The Hose Series A1000 is an annular hydro-formed double-ply hose. These hoses are designed to withstand higher pressure resistance, high flexibility and higher vibration. These hoses are formed by hydro-forming process with minimal residual stress, uniform wall thickness throughout the corrugations and minimal work hardening. They have a higher lifetime compared to single wall hoses and have excellent damping effects that help isolate the vibration and noise.
These hoses are available in SS304, SS316L and SS321.
Features of Stainless Steel Hose Series A1000
Construction: Annular and Double-ply
Hose Material: 304, 304L, 321 & 316L stainless steel
Typical Length: 1.5 Meter
Braid Material: Only hose (without braid)
Characteristic: Light weight and Higher Flexibility
Industries and Application Areas: Vibration Compensators, Automotive, Seismic connectors, External pressure bellows etc
Jacketed Hose assembly consists of a hose within a hose. An inner (Core Hose) or primary media conveying hose is enclosed or jacketed by a larger diameter hose. The hoses are joined at each end by specially designed fittings so that there is no media pathway between the two hoses.
Jacketed Hose assemblies are often specified when the primary media must be kept at either an elevated or cryogenic temperature. Steam is often circulated through the jacket hose to keep a viscous material in the inner hose hot and easily conveyed. A vacuum can also be pulled on the jacket hose to insulate cryogenic liquids being conveyed in the inner hose.
The media typically is steam, hot oil or hot water to raise the temperature of the fluid moved in the internal hose. Also cold products such as liquid helium or nitrogen can be used to lower the temperature of the fluid with-in the internal hose.
Jacketed hose assembly with inlet and outlet swivel flanges fitted with both side swivel flange) and sometime threaded also use, inlet and out let of jacket hose's fitting can be threaded type also, and length of hose assembly depends upon the how much heat area require to maintain. For more Detail of fitting see the following table
These hoses are used to transfer high density fluid, like bitumen, pre polymers, hot melts etc
Metal braided pump connector are normally are in BSPT (DIN 2999) and NPT treaded pipe ends which are designed to absorbed pump vibration, noise and reduce piping stresses due minor misalignment, these are available in carbon steel / Stainless steel pipes.
INDUSTRIAL HOSE ASSEMMBLIES MANUFACTURERS & SUPPLIERS
We have in-house design facilities for industrial hose assemblies, wherein we regularly manufacture annular normal & heavy-duty stainless steel hoses for highly critical applications. Generally, industrial hose assemblies are tailor-made to meet individual requirements. There are different kinds of standard end fittings connected to the hose and braid as per specific needs. The process consists of assembling the hose and braid of specific lengths, followed by connecting the end-fitting by TIG welding.
For various processes, superior quality industrial hose assemblies with high heat and pressure tolerance are required to transfer fluids and gases. An industrial hose with resistance to different chemicals is also required for a seamless process and quality output. Thus, we offer flexible, durable, and high-performance industrial hoses that'll help reduce production downtime while providing optimal safety
Description
What Do We Offer?
At Aeroflex, we offer highly-engineered industrial hose assemblies, couplings, and accessories for a wide range of applications. We undertake rigorous testing of all hose assemblies before it is shipped to ensure it complies with the highest standards and regulatory requirements. Our hose assemblies are also tested under harsh environmental conditions. This ensures only the best is provided to our clients that maximises their output value while minimizing downtime.
Specifications for Industrial Hose Assemblies
All industrial hose assemblies are custom-made, including the standard specifications of end fitting. Right from the hose length and braid to the temperature range and maximum working pressure, each would differ based on the need of an application. You can email your requirements to us at indiabusiness@aeroflexindia.com or get in touch for further queries.
Advantages of Industrial Hose Assemblies
Industrial hose assemblies have a sturdy construction and are made from the finest grade materials.
The connectors are made from stainless steel and come with interlocking protection.
They are flexible, durable and highly reliable.
They undergo stringent testing to ensure safety and optimal quality assurance as per industry standards.
They have a high tolerance to heat and pressure.
They are corrosion resistant and resistant to abrasive materials.
They also have chemical resistance properties, making them ideal for almost all industrial applications.
Applications of Industrial Hose Assemblies
Industrial hose assemblies are used to convey various fluids (gas, water, chemicals) and even solid material from their source to machines. The applications of industrial hose assemblies include:
Food and Beverage Industry
Material Handling
Construction and Mining
Chemical and Pharmaceuticals
Oil and Gas
Automotive and Steam
Agriculture
General Manufacturing
Inner wire spiral: Stainless Steel 316L (S).
Outer wire Spiral: Stainless steel 316L (S)
Inner lining Polyamide (BPPO)
Cover: PVC coated Polyester cloth
Description: Aeroflex LPG is a hose designed with the Combination of multilayers of different polymers and spirals in stainless steel 316L with the latest manufacturing technology that makes it an excellent and safe solution to support cryogenic products at temperature up to -50 C and working pressure up to 25 bar.
In typical applications such as charge discharge of liquified petroleum gas or ammonia gas both in truck, wagons and marine applications. Included bunkering operations ship to ship.
Features:
Comply standard EN13766: 2010
Temperature range: -50C to +50 C
Safety factor: 5:1
Vacuum: 0.9 bar
Maximum Length of coil max 30 meter
Inner wire spiral: PP Coated Steel (E).
Outer wire Spiral: Galvanise steel (G)
Inner lining: Polypropylene (E)
Cover: PVC coated Polyester cloth
Description: Aeroflex EGE is recommended for delivery and/ or aspiration of great variety of chemical products with a good PP behaviour such as acids, alkalis, and solvent found in non-corrosive environment.
it is suitable for use in loading and unloading of tank truck, wagons, in plant and marine applications.
Feature: Comply standard EN13765: 2010
Temperature range: -30 C to +100 C
Safety factor: 5:1
Vacuum: 0.9 bar
Maximum Length of coil max 30 meter
When the velocity of fluid which is transfer through the stainless steel corrugated hose is more than 25 mete/second and for liquid and 50 meter/second for gases then more turbulent flow may create the abrasion, extra pressure drop, and result damage of hose, for prevent these type of problem we use a flexible interlock liner
Polygonal Interlock hose: Series -1203
This is the flexible hose which have double interlock profile with the polygonal cross section. Due to their polygon cross section this design hose robust resistance to torsion without sacrificing the flexibility.
Application: These hose are mostly use in hose liner, and exhaust flue gases.
These fittings are available in carbon steel, stainless steel SS-304, SS-316 etc. male and female end fitting are also available in rolled bronze, gun metal and also as per customer requirements.
Flange connections with fixed and floating flanges to meet the DIN, ANSI, ASA, IS etc.
* The Hose Series A100 is an annular mechanically formed standard pitch hose. These hoses have high physical strength, high temperature resistance and are highly corrosion resistant. They are also resistant to fire and moisture. These have medium flexibility and helps dampen/reduce the amplitude of vibration at the outlet of the piping system.
* These hoses are tested as per ISO10380 requirements and are available in 304, 304L, 321 & 316L stainless steel grades.
Features of Stainless Steel Hose Series A100
Construction: Annular and Standard Pitch
Hose Material: 304, 304L, 321 & 316L stainless steel
Typical Length: 50 metres
Braid Material: SS304/SS304L, Single Braid or Double Braid
Characteristics: Light weight and Medium flexibility
Industries and Application Areas: Steam, Water, Gas and General-purpose application
The Hose Series A101 is an annular mechanically formed close pitch hose. These hoses have high physical strength, high temperature resistance and are highly corrosion resistant. They are also resistant to fire and moisture. These are highly flexible hoses with long service life and are designed for limited connection areas.
These hoses are tested as per ISO10380 requirements and are available in 304, 304L, 321 & 316L stainless steel grades.
Features of Stainless Steel Hose Series A101
Construction: Annular and Closed Pitch
Hose Material: 304, 304L, 321 & 316L stainless steel
Typical Length: 50 metres
Braid Material: Mostly without braid. But, SS304/SS304L is available in Single Braid
Characteristics: Light weight and Higher Flexibility
Industries and Application Areas: Gas and Water
The Hose Series A700 is an annular hydro-formed heavy-duty hose. These high-pressure annular corrugated metal hoses have all the advantages of a hydro-formed hose. They are manufactured with heavy wall thickness, which provides longer life. They have high physical strength and are resistant to fire and moisture. They suppress rigid pipe noise transmission and are resistant to abrasion, penetration and damage.
These hoses are ISO10380 qualified and available in 321 & 316L stainless steel grades.
Features of Stainless Steel Hose Series A700
Construction: Annular and Heavy Duty
Hose Material: SS304, 321 & 316L stainless steel
Typical Length: 25 metres
Braid Material: SS304 Single Braid or Double Braid
Characteristics: Heavy Duty and Medium Flexibility
Industries and Application Areas: High-pressure application and Steel Plant
* This is high quality general purpose interlock hose constructed from a single strip of metal that is profiled and locked onto itself, the interlock, or overlapped sections of strip are able to slide back and forth result provide the flexibility.
* Application: these hoses are used as liner in metal hose / exhaust flue gases / anti kink segment for metal hoses.
* Depending upon the design and profile, this is very flexible and used as conduit hoses, electrical cabling,
Application: these hoses are used for armouring / protection
This is heavy duty hose SS321 Series A700 / 800 with stainless steel double wire braiding and inner double interlock liner for maintain the laminar flow of Oxygen/water which used for lancing oxygen and water in LD steel mills. Flange connection at both end with hinge bolts, sealing face with tongue and groove, support flange at both end as per customer requirement.
All parts come in contact with Oxygen of stainless steel are remain oil and grease free, hence inner part of hose are remains ultrasonically clean. An additional mechanical protection can be achieved by use of an outer interlock profile hose. Inner liner (interlock hose) is predominantly used for the oxygen supply to improve the flow condition and reducer the pressure loss,
The length of hose assemblies varies from 9 meter to 30 meters.
Application:
In steel production, the pig iron produced in a blast furnace, and oxygen is lance onto this molten iron at regular intervals. This encourage combustion of excess carbon and part of unwanted companion elements.
The movements of lance hose over several meter in vertical as well as horizontal direction is made possible by flexible lance hose which are installed in 180 degree bend position.
The fed of Oxygen and water shall be via separate hoses
VACUUM FLEXIBLE METAL HOSE ASSEMBLIES MANUFACTURERS & SUPPLIERS
The vacuum hose consists of a dense, corrugated metal hose that is used in the vacuum range without braid. According to the cleanliness requirements, these flexible hoses are specially cleaned. Hydraulically formed, these flexible metal vacuum hoses are designed with safety in mind and made from longitudinal seam-welded and thin-walled stainless steel tubes. The vacuum hose assemblies are fitted with end connections, which ensures seamless connection with other pipes.
Offering a complete surface finish, these stainless steel hose assemblies are custom-made as per material/vacuum specifications. Also, superior-quality cleanliness is maintained to ensure the highest-quality products are delivered based on the application needs.
Description
What Do We Offer?
As a leading manufacturer of stainless steel flexible vacuum hose assemblies, Aeroflex offers a wide range of hose assemblies based on individual application needs. Premium grade raw materials are used to produce the finest hose assemblies that meet international standards. All products are manufactured under the strict supervision of skilled professionals and by using innovative technology that delivers optimum results. What more, all products are thoroughly tested by a QA specialist before there are delivered to the client. To ensure vacuum hose assemblies meet the required specifications, we offer customized options based on client needs.
All flexible metal vacuum hoses offered by us are thoroughly cleaned after metal forming, during processing, and before dispatch. A leak-test is also conducted on the products through helium leak testing (up to 10E-8 mbar*l/s).
Specifications for Vacuum Hose Assemblies
Material hose: SS304L, SUS316L
Material flange: SS304
Material bellows: SS316
Internal pressure: Max. 4 bar
Working pressure vacuum atmospheric pressure: allowable leak rate 1.3310-10 Pa3/sec or less
Features of Vacuum Hose Assemblies
Hose Diameter: DN16 up to DN150
Hose Size: DN16 up to DN150
Length: Customized length as per client requirement
Vacuum Hose Assemblies End Connection
KF flange SUS304, SUS316L
CF flange connection
Flange connection
Special connectors with custom specifications
Advantages of Aeroflex Vacuum Hose Assemblies
Highly durable, lightweight, and portable.
Its rugged structure ensures excellent strength.
They offer superior-quality finish and top-notch cleanliness.
They are resistant to crushing, abrasion, UV, oil, and chemicals.
They are anti-static, have an anti-shock helix, and smooth bore.
These stainless steel flexible vacuum hose assemblies have high heat resistance.
They can withstand harsh weather and are suitable for suction & transportation of air, liquids, fumes and small particle solids (powders).
Aeroflex Seismic connectors are extremely critical component used for protecting vital installations such as sprinkler piping system from seismic motion like Earthquake. Seismic connector provide flexibility to piping system and use to absorb seismic movement in all three directions.
Aeroflex manufacture two types of seismic connectors,
60Vee Connectors
`U -Connectors
In both the Connectors flexible element move more easily, both toward and away from each other, up and down and transversely. All the movements are dependS upon the length of flexible element.
In addition to seismic protection, installation cost is lower comparing to conventional expansion joints considering lesser need for space and fixing points and ability for nested installations. Comparing to use expansion joints and conventional piping to absorb vibrations, imposing lesser load to main pipeline is one of their significant advantages
FLANGED PUMP CONNECTOR MANUFACTURERS & SUPPLIERS
Pump connectors are normally provided for vibration and noise isolation between the piping and the vibration equipment. A standard pump connector consists of a stainless steel braided hose with fitting. These fittings come with either a flange type or threaded type pipe end. Of the two, threaded connections cost less than flange connections, as flanges have multiple parts & configurations.
Designed for mechanical equipment, pump connectors are manufactured from authentic stainless steel. Pump connectors of longer lengths can be made to accommodate additional lateral deflection and excessive vibration based on specific customer requirements. In most cases, stainless steel pump connectors are used to replace single arch rubber connectors.
Inner wire spiral: Stainless Steel 316L (S).
Outer wire Spiral: Galvanized steel (G)
Inner lining: PTFE (T)
Cover: PVC coated Polyester cloth
Description: Aeroflex SGT is recommended for delivery and / or aspiration of a great variety of chemical products that do not have a good behaviour with PP such as some types of acids and solvents for example Toluene found in non-corrosive environments. It is suitable for use in loading and unloading of tank trucks, wagons. In plants and marine applications.
Features:
Comply standard EN13765: 2010
Temperature range: -30'C to +100 C
Safety factor: 5:1
Vacuum: 0.9 bar
Maximum Length of coil max 30 meter
Inner wire spiral: Stainless Steel 316L (S).
Outer wire Spiral: Stainless steel 316L (S)
Inner lining: PTFE (T)
Cover: PVC coated Polyester cloth
Description: Aeroflex SST is recommended for delivery and / or aspiration of a large variety of highly corrosive and compatible with PTFE and stainless steel such as Phosphoric acid, Naphtha, Nitric acid in low concentration among others, it is suitable for use in loading and Un loading of tank trucks, wagons, in plants and marine application
Features: Comply standard EN13765: 2010
Temperature range: -30 C to +100 C
Safety factor: 5:1
Vacuum: 0.9 bar
Maximum Length of coil max 30 meter
Use of external flexible Armor / guard protects the Stainless steel flexible hose from abuse due to rough handling, sharp bending, abrasion, etc.
Sometime asbestos, ceramic covering or any other insulation materials are use in external guard and Armouring.
These external guard are made by SS-304, SS-316L, Galvanized steel etc.
