Pyrolysis plant is used to make pyrolysis oil from tyre waste, plastic waste, oil sludge waste, rubber waste. Beston provides green solutions and machines to turn these waste into energy.
Maybe you will ask what is pyrolysis plant. It is a machine that is used to effectively dispose of plastic, waste tyre/rubber and waste sludge into useful and valuable products: fuel oil, carbon black and combustible gas.
Pyrolysis is a thermochemical decomposition of organic material at temperatures between 400 ° C and 900 ° C without the presence of oxygen or other reagents . The pyrolytic breakdown of wood produces a large number of chemical substances . Some of these chemicals can be used as substitutes for conventional fuels . The distribution of the products varies with the chemical composition of the biomass and the operating conditions. Pyrolysis Plant include 45-52% tire oil, 35% carbon black; 12-15% steel wire; 5-8%. Tire oil is also called fuel oil, can be directly sold (they are also used for processing or used for boiler combustion, bath center, restaurants, burning fuels such as floor brick) or deep processing into organic solvent with refining equipment and automotive fuel, etc.
Continuous Tyre Pyrolysis plant Semi Continuous Waste Tyre Pyrolysis Plant Fully Automatic Continuous Tyre Pyrolysis Plant
Waste tire pyrolysis plant 1) overview of pyrolysis plant The whole pyrolysis system is composed by 13 parts, which are reactor , transmission device, catalytic chamber, cooling tube, heavy tank , oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey. Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield. 2) main features: Safety: 1. Professional sealing technology for cover, oil outlet. 2. Heavy oil is separated which can avoid the problems of jam in later condensing. 3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident. 4. Alarm, safety valves, thermometer, pressure gauge and safety valve. 5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production. Environment friendly: 1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke. 2. The exhaust gas will be directly recycled for heating reactor, no gas pollution 3. Every junction of the reactor is in good sealing situation with professional sealing material. Long service life: 1. Material: q245r special steel plate, thickness 14mm. 2. The service life of the reactor will be 8 years Energy saving: 1. Well sealing for heating system, no gas leak and saving fuel. 2. The exhaust gas will be recycled for reactor heating.
The configuration of main systems of Model A Waste Tyre series pyrolysis plant: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Horizontal Condensers HEATING SYSTEM Oil Burners And Gas Burners EMISSION CONTROL SYSTEM Water Film Deduster DISCHARGING SYSTEM U-Shape Screw Conveyor FEATURES of the Model A Waste Tyre Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.
Capacity model 1Ton-15Ton Raw materials waste plastic Output fuel oil, carbon black, syngas Features of the Model A Waste Plastic Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.
Waste tyre pyrolysis plant cost How to convert waste tyres to useful resources Now, it is no longer a problem. With 18 years' experience in the field of tyre pyrolysis, and continuous research, development and improvement, Doing group provides the latest waste tyre pyrolysis plant which has reached a high level in technology. The Waste tyre pyrolysis plant adopts the new green pyrolysis technology. Through the use of the tire pyrolysis oil plant, waste tyres can be effectively converted to fuel oil, carbon black and steel wire. The oil from tyres plant can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. And it can be used for generators to get electricity. Carbon black can be used for making construction bricks with clay, and also can be used as fuel. Steel wire can be recycled into smelting plant. The tyre pyrolysis oil market price is quite high in the market, which will surely get you tyre pyrolysis plant cost back soon as well as help relieving energy crisis.
We are pleased to introduce Piyali Engineering Corporation, situated in Delhi, India. We are leading manufacturer and supplier specializing in the production of Sponge Plant DRI (Direct Reduced Iron) Rotary Kiln & Cooler equipment and vital components for steel plants, alongside catering to a diverse range of industries including sugar mills, cement plants, fertilizer plants, chemical plants, coal washeries, activated carbon plants, and ball mills. With a strong focus on quality and innovation, Piyali Engineering Corporation stands as a trusted provider of cutting-edge solutions across various industrial sectors. With a wide range of offers and a strong customer base, we have been serving the industry for several years. Our product range includes various capacities of DRI kilns and coolers, ranging from 50TPD to 600TPD & 900TPD, along with components such as support rollers, pinions, shafts, shells, combined bearing housing complete assemblies, spring plates, Ball Mill Pinion Shaft, Mill Head End Cover for Ball Mill Manufacturer, girth gears, and more. These offerings are designed to meet the needs of Cement Plants, Power Plants, Steel Plants, Sponge Iron Plants, Chemical Plants, Fertilizer Plants, and various other industries. Explore top-notch High-Quality Pinion Gears & Support Rollers Complete Assembly at Piyali Engineering Corporation for customized, cost-effective solutions. Our commitment to excellence ensures reliable expertise and high-quality equipment, guaranteeing seamless industrial operations. Used Applications : sponge Iron Plant, Sugar plant, cement plant, activated carbon plant, fertilizer plant, mineral plant, Material: Cast Alloy Steel, Cast Carbon Steel, Forged Alloy Steel, Forged Carbon Steel Standard: ISO, EN, DIN, AISI, ASTM, JIS, IS, GB Advantages:- Products with Customers' Designs - Strong Machining & Heat Treatment Abilities - Strict Quality Control - Prompt Delivery- Highly Experienced Process: Forging/Casting Normalizing & Tempering-Proof Machining Quenching & Tempering Finish Machining(Teeth Grinding)We can offer you in various process conditions. Testing process:(QA documents): chemical composition report, mechanical properties report, UT report, heat treatment report, dimension check report Main Export Markets: Asia, Australasia, Central/South America Eastern Europe Mid East/Africa North America Western Europe Global. Trust Piyali Engineering Corporation, For superior engineering solutions. With us, you get the perfect fit for your plant's needs, ensuring smooth and efficient operations. For any inquiries or further information, please do not hesitate to get in touch with us.
Model S series are the continuous type of pyrolysis plant PYROLYSIS REACTOR: 30/50 Tons Unit Capacity FEEDING SYSTEM: Screw Feeder CONDENSING SYSTEM: Integrated Condenser HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Stainless Steel Deduster DISCHARGING SYSTEM: Screw Discharger Feature of the Model S Pyrolysis Plant for sale: Continuous Running Model S series are running in continuous type. It can keep running for a week without stopping. Therefore it provides a daily capacity of 30/50 tons which is larger than the batch type. High-end Choice Obviously continuous plant is more efficient at production. Meanwhile it has high requirement on raw materials. The feedstocks must be shredded before loading. Pollution-FREE The feeding process and discharging process are working in sealed condition. And the flue gas is purified by efficient deduster. Therefore it cause zero pollution in production.
Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously. Workflow of fully continuous plastic pyrolysis plant: 1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated. 2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor. 3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards. 4. As for the carbon black, it will be discharged by the auto screw discharger. Final products of fully continuous plastic pyrolysis plant: Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.
Doing group continuous waste plastic pyrolysis plant can process 30-50 tons of waste plastics (such as PE, PP, PS, ABS, pure white plastic, pure plastic cable, pure purchase bag etc.)per day, which can work continuously for 24 hours without a stop. In a word, the latest continuous waste plastic pyrolysis plant has the features of small size, small floor area, simple operation, less operator etc. To a large extent, the new device not only saves the operating costs, but also improves the work efficiency.www(dot)doinggroup(dot)com Continuous waste plastic pyrolysis plant is mainly composed of moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray de-dusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. All of parts are manufactured with high-quality materials and advanced technologies, so the quality of this plant can be guaranteed.www(dot)doinggroup(dot)com The latest continuous waste plastic pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the companyâ??s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection. z
Waste tyre to oil recycling process pyrolysis plant the obtain thing as follows: 45%-55% fuel oil, 10%-15% steel wire, 30%-35% carbon black and 8%-10% flammable gas. You can get diesel from fuel oil by distillation plant.www(dot)wastetireoil(dot)com You can get a very high profit by disposing these wastes, and also it's helpful for improving the local environment, avoid garbage pollution. Waste tyre to oil recycling process pyrolysis plant advantages: 1. One week installation:no need to build foundation thus shorten the construction period, 4th and 5th machine installation period is one month, 6th machine install only need one week. Also easy to move. 2. Service life: Special design inside the reactor to avoid direct www(dot)wastetireoil(dot)com heating, so machine service life prolong to 3-5 times and the heating energy can realize 100% utilization. 3. De-dusting system: "Four in one" de-dusting system can reach European standard, 100% environmental friendly.also no need building the water pool, saving cement, brick cost, saving time. 4. Cooling system: A. 36 meters cooling condenser pipe, inner each pipe have 4 small pipe, cooling performance is very good. B. "Four in one" condensing systems. Waste tyre to oil recycling process pyrolysis plant final product application Fuel oil 1. As the fuel material used in Cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Final diesel come out from our distillation plant and deodorant & decolorant can be used in diesel generator. 3. Used in diesel powered cars, such as vans, truck, tractor, etc. 4. Use as heating oil, industrial and home. Carbon black :www(dot)wastetireoil(dot)com 1. Make it to briquette for fuel. 2. Used in rubber and painting factory after carbon black grinding to 200-4000 mesh. Steel wire:Sell to iron and steel factory (you can take out steel wire from tyre before pyrolysis) Waste gas: 1. Recycled into furnace heating reactor instead of coal/wood/oil/natural gas. 2. Storage the exceed gas to restart the next batch.
Pyrolysis is a thermochemical decomposition of orgnic material at elevated temperatures in the absence of oxygen. Pyrolysis typically occurs under pressure and at the operating temperatures at 430?. Pyrolysis is a special case of thermolysis, and is the most commonly used for organic materials, being, therefore, one of the processed involved in charring. In general, pyrolysis os organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization. The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like diesel or gasoline. All these specialized used of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking, but all same principle. For us, we mainly specialized in manufacturing and supplying waste tire/plastic/rubber pyrolysis plant, mostly for processing the rubber products to get fuel oil. On one hand, with the modernization of the society, rubber industry develops at a rapid speed, rubber manufactures are widely used in many field of life. On the other hand, the pollution of scrap rubber or plastics is increasing for its difficulty in disposing safely, which is also called “Black Contamination”, has become a big threat to the environment and is getting increasingly serious. Sale fully automatic continuous tyre pyrolysis plant In the early years, the most commonly used pyrolysis plant is mainly the batch operation process, which has low investment but complicated operation process and high labour cost. With the technology improving and customers’ requests, we DOING Company developed a new technology continuous pyrolysis plant. This continuous pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost. And with the automatic and continuous feeding and discharge system, it can make the the pyrolysis system keep running 24/7 without stop, thus to save the valuable time and energy which are consumed in the batch manual operation system.
Does the operation of DoingGroup's continuous pyrolysis plant difficult? It's easy!!! 1. Collect waste tires. 2. For the collected waste tires, put them in a wire drawing machine and extract the steel wire from the waste tires. 3. Place the tire with the wire removed into the tire crusher and break the waste tire into 3-5 cm pieces. 4. Put the tire chips into the continuous tire cracking equipment. After a multi-stage heating system and condensing system, fuel will be obtained. 5. After the cracked oil and gas are fully liquefied, the carbon black will be automatically discharged by the equipment after collection. DoingGroup's continuous tire pyrolysis plant can realize continuous processing of raw materials, so that "continuous feeding every minute and second, automatic slag discharge at all times, continuous oil discharge day and night"
With the development of science and technology and the progress of society, automobiles have become a must for people to travel. With the increase in cars, the number of used tires replaced is huge. Moreover, waste tires cannot be repaired again, otherwise it may cause serious traffic accidents. So how to deal with these waste tires, and to avoid re-contamination of the environment? DoingGroup has developed a waste tire pyrolysis plant. This pyrolysis plant is a process that cracks waste tires into fuel oil, carbon black, and steel wire using the principle of pyrolysis chemistry. So how does the waste tire pyrolysis plant work ? 1. There are two options for feeding collected waste tires into the reactor: (1) Feed the collected waste tires directly into the reactor via a pusher; (2) The steel wire in the waste tire is first drawn out with a wire drawing machine, and then the waste tire is sent to the reaction kettle through the pusher device. This can reduce the damage of the wire to the reactor. 2. The reactor is heated with fuel or fuel. When the temperature reaches a certain height, the waste tire begins to crack into oil and gas. 3. The cracked oil and gas enters the condensing system and is liquefied into heavy oil and falls into the tank. The liquefied material will be recovered by the equipment and reused in the heating of the reactor. 4. Dust removal and deodorization of the heavy oil in the tank will result in fuel oil. 5. When the temperature of the reactor drops below 40 degrees, remove the carbon black (steel wire) from the reactor. The yield of various materials used for the operation of DoingGroup's waste tire pyrolysis plant is 45-50% for fuel, 30% for carbon black, 15% for steel wire, and 10% for non-condensable gases.
Used of plastic waste recycling machine Nowadays, many people advocate the “green” living, which is approved many people. So it is better to shred, melt and repurpose all these plastic materials instead of throwing away the waste plastic to pollute the environment. Therefore, doing makes great efforts to develop and manufacture the used of plastic waste recycling machine, which is very popular after it comes into being. The used of plastic waste recycling machine is a great recycling machine which is can be widely applied to large-scale, large-volume recycling of post-consumer, post-commercial, and post-industrial plastic scrap. The used of plastic waste recycling machine is mainly used to reprocess plastic and make the material reusable for another product.
Pyrolysis technology offers a practical solution to recycling of waste plastics by converting it to liquid fuel oil as main product with high marketing values. Plastic types including HDPE, LDPE, PP, PS and others produce high ratio of liquid fuel oil, while PET and PVC doesn t contribute to oil yield. The configuration of main systems of Model C series pyrolysis plant. PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Square Box Condenser HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Water Film Deduster DISCHARGING SYSTEM: U-Shape Screw Conveyor Features of the waste plastic plant: 1. Advanced Choice The condensing system and emission control system of Mode C series provide better performance. Therefore it s more efficient on production and emission control. 2. High Emission control Stainless steel deduster with internal ceramic filters provide better purification of flue gas. It can meet higher environmental standard of more developing and developed countries. 3. Quicker Installation The more integrated design makes installation easier and quicker.
Specification of the 10 Ton Waste Tire Pyrolysis Plant for sale: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Square Box Condenser HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Water Film Deduster DISCHARGING SYSTEM: U-Shape Screw Conveyor Features of the 10 Ton Waste Tire Pyrolysis Plant for sale: Advanced Choice The condensing system and emission control system of Mode C series provide better performance. Therefore itâ??s more efficient on production and emission control. High Emission control Stainless steel deduster with internal ceramic filters provide better purification of flue gas. It can meet higher environmental standard of more developing and developed countries. Quicker Installation The more integrated design makes installation easier and quicker.
Specification of the 10 ton waste plastic pyrolysis plant: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Horizontal Condensers HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Water Film Deduster DISCHARGING SYSTEM: U-Shape Screw Conveyor Features of the 10 ton waste plastic pyrolysis plant: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to the customer's site for installation and training service.
