With the development of science and technology and the progress of society, automobiles have become a must for people to travel. With the increase in cars, the number of used tires replaced is huge. Moreover, waste tires cannot be repaired again, otherwise it may cause serious traffic accidents. So how to deal with these waste tires, and to avoid re-contamination of the environment?
DoingGroup has developed a waste tire pyrolysis plant. This pyrolysis plant is a process that cracks waste tires into fuel oil, carbon black, and steel wire using the principle of pyrolysis chemistry.
So how does the waste tire pyrolysis plant work ?
1. There are two options for feeding collected waste tires into the reactor:
(1) Feed the collected waste tires directly into the reactor via a pusher;
(2) The steel wire in the waste tire is first drawn out with a wire drawing machine, and then the waste tire is sent to the reaction kettle through the pusher device. This can reduce the damage of the wire to the reactor.
2. The reactor is heated with fuel or fuel. When the temperature reaches a certain height, the waste tire begins to crack into oil and gas.
3. The cracked oil and gas enters the condensing system and is liquefied into heavy oil and falls into the tank. The liquefied material will be recovered by the equipment and reused in the heating of the reactor.
4. Dust removal and deodorization of the heavy oil in the tank will result in fuel oil.
5. When the temperature of the reactor drops below 40 degrees, remove the carbon black (steel wire) from the reactor.
The yield of various materials used for the operation of DoingGroup's waste tire pyrolysis plant is 45-50% for fuel, 30% for carbon black, 15% for steel wire, and 10% for non-condensable gases.
Pyrolysis plant is used to make pyrolysis oil from tyre waste, plastic waste, oil sludge waste, rubber waste. Beston provides green solutions and machines to turn these waste into energy.
Maybe you will ask what is pyrolysis plant. It is a machine that is used to effectively dispose of plastic, waste tyre/rubber and waste sludge into useful and valuable products: fuel oil, carbon black and combustible gas.
Pyrolysis is a thermochemical decomposition of organic material at temperatures between 400 ° C and 900 ° C without the presence of oxygen or other reagents . The pyrolytic breakdown of wood produces a large number of chemical substances . Some of these chemicals can be used as substitutes for conventional fuels . The distribution of the products varies with the chemical composition of the biomass and the operating conditions. Pyrolysis Plant include 45-52% tire oil, 35% carbon black; 12-15% steel wire; 5-8%. Tire oil is also called fuel oil, can be directly sold (they are also used for processing or used for boiler combustion, bath center, restaurants, burning fuels such as floor brick) or deep processing into organic solvent with refining equipment and automotive fuel, etc.
Continuous Tyre Pyrolysis plant Semi Continuous Waste Tyre Pyrolysis Plant Fully Automatic Continuous Tyre Pyrolysis Plant
Waste tire pyrolysis plant 1) overview of pyrolysis plant The whole pyrolysis system is composed by 13 parts, which are reactor , transmission device, catalytic chamber, cooling tube, heavy tank , oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey. Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield. 2) main features: Safety: 1. Professional sealing technology for cover, oil outlet. 2. Heavy oil is separated which can avoid the problems of jam in later condensing. 3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident. 4. Alarm, safety valves, thermometer, pressure gauge and safety valve. 5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production. Environment friendly: 1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke. 2. The exhaust gas will be directly recycled for heating reactor, no gas pollution 3. Every junction of the reactor is in good sealing situation with professional sealing material. Long service life: 1. Material: q245r special steel plate, thickness 14mm. 2. The service life of the reactor will be 8 years Energy saving: 1. Well sealing for heating system, no gas leak and saving fuel. 2. The exhaust gas will be recycled for reactor heating.
Waste tyre pyrolysis plant cost How to convert waste tyres to useful resources Now, it is no longer a problem. With 18 years' experience in the field of tyre pyrolysis, and continuous research, development and improvement, Doing group provides the latest waste tyre pyrolysis plant which has reached a high level in technology. The Waste tyre pyrolysis plant adopts the new green pyrolysis technology. Through the use of the tire pyrolysis oil plant, waste tyres can be effectively converted to fuel oil, carbon black and steel wire. The oil from tyres plant can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. And it can be used for generators to get electricity. Carbon black can be used for making construction bricks with clay, and also can be used as fuel. Steel wire can be recycled into smelting plant. The tyre pyrolysis oil market price is quite high in the market, which will surely get you tyre pyrolysis plant cost back soon as well as help relieving energy crisis.
The configuration of main systems of Model A Waste Tyre series pyrolysis plant: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Horizontal Condensers HEATING SYSTEM Oil Burners And Gas Burners EMISSION CONTROL SYSTEM Water Film Deduster DISCHARGING SYSTEM U-Shape Screw Conveyor FEATURES of the Model A Waste Tyre Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.
Capacity model 1Ton-15Ton Raw materials waste plastic Output fuel oil, carbon black, syngas Features of the Model A Waste Plastic Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.
Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously. Workflow of fully continuous plastic pyrolysis plant: 1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated. 2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor. 3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards. 4. As for the carbon black, it will be discharged by the auto screw discharger. Final products of fully continuous plastic pyrolysis plant: Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.
Doing group continuous waste plastic pyrolysis plant can process 30-50 tons of waste plastics (such as PE, PP, PS, ABS, pure white plastic, pure plastic cable, pure purchase bag etc.)per day, which can work continuously for 24 hours without a stop. In a word, the latest continuous waste plastic pyrolysis plant has the features of small size, small floor area, simple operation, less operator etc. To a large extent, the new device not only saves the operating costs, but also improves the work efficiency.www(dot)doinggroup(dot)com Continuous waste plastic pyrolysis plant is mainly composed of moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray de-dusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. All of parts are manufactured with high-quality materials and advanced technologies, so the quality of this plant can be guaranteed.www(dot)doinggroup(dot)com The latest continuous waste plastic pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the companyâ??s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection. z
