Continuous Tyre Pyrolysis Plant

Pyrolysis is a thermochemical decomposition of orgnic material at elevated temperatures in the absence of oxygen. Pyrolysis typically occurs under pressure and at the operating temperatures at 430?. Pyrolysis is a special case of thermolysis, and is the most commonly used for organic materials, being, therefore, one of the processed involved in charring. In general, pyrolysis os organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization. The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like diesel or gasoline. All these specialized used of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking, but all same principle. For us, we mainly specialized in manufacturing and supplying waste tire/plastic/rubber pyrolysis plant, mostly for processing the rubber products to get fuel oil. On one hand, with the modernization of the society, rubber industry develops at a rapid speed, rubber manufactures are widely used in many field of life. On the other hand, the pollution of scrap rubber or plastics is increasing for its difficulty in disposing safely, which is also called “Black Contamination”, has become a big threat to the environment and is getting increasingly serious. Sale fully automatic continuous tyre pyrolysis plant In the early years, the most commonly used pyrolysis plant is mainly the batch operation process, which has low investment but complicated operation process and high labour cost. With the technology improving and customers’ requests, we DOING Company developed a new technology continuous pyrolysis plant. This continuous pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost. And with the automatic and continuous feeding and discharge system, it can make the the pyrolysis system keep running 24/7 without stop, thus to save the valuable time and energy which are consumed in the batch manual operation system.

Established in 2004, MC Pyrolysis is a professional manufacturer of advanced continuous model Pyrolysis Plant and Recovered Carbon Black Refining Plant. After many years of research and development, we developed continuous model pyrolysis plant and RCB Refining Plant. The product is practical, reliable and cost-effective. We can provide customers with a complete set of recycling solutions: Shredder Crusher Pyrolysis Distillation Plant RCB refining Plant. The End-of-life tires and Waste plastics can be reduced without pollution. The refined carbon black can used in new tires and other rubber products. It helps to reduce carbon black dioxide emissions. The solution has been used in Europe, the United States, China and other countries. The plants are running well. Welcome to contact us.

The configuration of main systems of Model A Waste Tyre series pyrolysis plant: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Horizontal Condensers HEATING SYSTEM Oil Burners And Gas Burners EMISSION CONTROL SYSTEM Water Film Deduster DISCHARGING SYSTEM U-Shape Screw Conveyor FEATURES of the Model A Waste Tyre Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.

Waste tyre pyrolysis plant cost How to convert waste tyres to useful resources Now, it is no longer a problem. With 18 years' experience in the field of tyre pyrolysis, and continuous research, development and improvement, Doing group provides the latest waste tyre pyrolysis plant which has reached a high level in technology. The Waste tyre pyrolysis plant adopts the new green pyrolysis technology. Through the use of the tire pyrolysis oil plant, waste tyres can be effectively converted to fuel oil, carbon black and steel wire. The oil from tyres plant can be widely used as fuel oil in industries such as steel and iron and boiler factories, ceramics, power or chemical industries etc. And it can be used for generators to get electricity. Carbon black can be used for making construction bricks with clay, and also can be used as fuel. Steel wire can be recycled into smelting plant. The tyre pyrolysis oil market price is quite high in the market, which will surely get you tyre pyrolysis plant cost back soon as well as help relieving energy crisis.

Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously. Workflow of fully continuous plastic pyrolysis plant: 1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated. 2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor. 3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards. 4. As for the carbon black, it will be discharged by the auto screw discharger. Final products of fully continuous plastic pyrolysis plant: Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.

Doing group continuous waste plastic pyrolysis plant can process 30-50 tons of waste plastics (such as PE, PP, PS, ABS, pure white plastic, pure plastic cable, pure purchase bag etc.)per day, which can work continuously for 24 hours without a stop. In a word, the latest continuous waste plastic pyrolysis plant has the features of small size, small floor area, simple operation, less operator etc. To a large extent, the new device not only saves the operating costs, but also improves the work efficiency.www(dot)doinggroup(dot)com Continuous waste plastic pyrolysis plant is mainly composed of moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray de-dusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. All of parts are manufactured with high-quality materials and advanced technologies, so the quality of this plant can be guaranteed.www(dot)doinggroup(dot)com The latest continuous waste plastic pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the companyâ??s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection. z

Waste tyre to oil recycling process pyrolysis plant the obtain thing as follows: 45%-55% fuel oil, 10%-15% steel wire, 30%-35% carbon black and 8%-10% flammable gas. You can get diesel from fuel oil by distillation plant.www(dot)wastetireoil(dot)com You can get a very high profit by disposing these wastes, and also it's helpful for improving the local environment, avoid garbage pollution. Waste tyre to oil recycling process pyrolysis plant advantages: 1. One week installation:no need to build foundation thus shorten the construction period, 4th and 5th machine installation period is one month, 6th machine install only need one week. Also easy to move. 2. Service life: Special design inside the reactor to avoid direct www(dot)wastetireoil(dot)com heating, so machine service life prolong to 3-5 times and the heating energy can realize 100% utilization. 3. De-dusting system: "Four in one" de-dusting system can reach European standard, 100% environmental friendly.also no need building the water pool, saving cement, brick cost, saving time. 4. Cooling system: A. 36 meters cooling condenser pipe, inner each pipe have 4 small pipe, cooling performance is very good. B. "Four in one" condensing systems. Waste tyre to oil recycling process pyrolysis plant final product application Fuel oil 1. As the fuel material used in Cement factory, glass factory, ceramic factory, electric power factory, steel making factory, boiler factory, etc. 2. Final diesel come out from our distillation plant and deodorant & decolorant can be used in diesel generator. 3. Used in diesel powered cars, such as vans, truck, tractor, etc. 4. Use as heating oil, industrial and home. Carbon black :www(dot)wastetireoil(dot)com 1. Make it to briquette for fuel. 2. Used in rubber and painting factory after carbon black grinding to 200-4000 mesh. Steel wire:Sell to iron and steel factory (you can take out steel wire from tyre before pyrolysis) Waste gas: 1. Recycled into furnace heating reactor instead of coal/wood/oil/natural gas. 2. Storage the exceed gas to restart the next batch.

Supplier: Fuel like diesel en590, jet fuel a1, lngg, lpg, copper cathode, a7 ingots, used rails, agri products like sugar, wheat, rice, soyabean etc, sunflower oil, valves & fasteners, spare parts for machineries. construction equipments like concrete machines, crushers, sand washing plants, material handling equipments, and construction materials, coal, diesel, machineries, tyres, generators, tyre shredder machines, fasteners, valves, epoxy, chemicals
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