Continuous Waste Plastic Pyrolysis Plant

There is no doubt that continuous waste plastic pyrolysis plant is based on batch equipment design, so their main pyrolysis process is consistent with the principle, the latter is only more intelligent and easier to operate, which also reduces the more manpower and material resources. Its main advantage over small pyrolysis equipment is that it can continue to work 24 hours a day. There is no need to stop in the middle because of loading and unloading or cooling, which can save a lot of time and make the whole process more efficient. First of all: Put the collected plastic products into the plastic crusher and crush the waste plastic. This will not only save space but also accelerate the reaction speed of waste plastics in the furnace, and in short, it can improve the operating efficiency of the equipment. Secondly, the broken waste plastic is fed into the reactor through a pusher and the reactor is heated. The temperature of the reactor reached a certain height, and waste plastic pieces cracked out of oil and gas, carbon black. Once again, the oil and gas that has been cracked enter the condensing system. When the hot oil and gas meets cold, it is liquefied into heavy oil and falls into the oil tank. Then: For the treatment of the three wastes of waste gas and waste water generated during the operation of the equipment, the company launched a desulfurization and deodorization tower system to thoroughly help customers solve the problem of factory odors and meet European and American environmental protection and emission standards. Finally, the carbon black be outputed. Advantages of continuous pyrolysis equipment: 1. The PLC control system can improve equipment operating efficiency.Because it can continuously feed materials continuously for 24 hours. Great savings in manpower and material resources. 2. The single machine processing capacity is large and the floor space is small, saving the cost of purchasing land in the previous period. 3. Use an accurate calculation system to ensure that the feed is fully cracked and the oil yield is high. 4. Indirect heating system, long service life. The end products of DoingGroup's continuous waste plastic cracking equipment mainly include fuel oil, carbon black and combustible gas. Their specific uses are as follows: 1. Fuel: Mainly used for heating oil in iron and steel plants, and boiler plants. It is also commonly used in heavy oil generators to generate electricity. 2. Carbon black: Carbon black briqutting can be produced for burning, refining from carbon black , can be produced for new tires, and pigment manufacturing materials.

DoingGroup's continuous waste plastic pyrolysis plant is a change of intermittent waste plastic cracking equipment, the use of automatic PLC control system, the real continuous feed, continuous discharge, 24 hours a day, without stopping the cooling and then Slag. Greatly improve the work efficiency, but also reduce labor costs. Continuous waste plastic pyrolysis plant, the working process includes three parts: waste tire pretreatment, continuous pyrolysis system, continuous feed, PLC control continuous discharge. Cracking is the use of high temperature heating, the waste plastics cracked into fuel, carbon black and combustible gas process. Specific workflow is as follows: 1. Collection of waste plastics: all kinds of plastic garbage, such as waste PE pipe, PP plastic, PS plastic, ABS plastic. 2. Broken plastic waste: plastic waste into the plastic crusher. In order to maximize the savings of manpower and material resources, the device can be connected directly to the continuous waste plastics cracking equipment feeding system. 3. Cracking waste plastics: Reactor heating with fuel, the temperature reaches a certain level, generating oil and gas. After passing through the multistage pyrolysis reactor system, some of these hydrocarbons are liquefied into heavy oil and fall into the heavy oil tank. The other part enters the condensing system and liquefies into fuel. Carbon black will be automatically expelled at the end of the system. The main advantages of continuous waste plastic pyrolysis plant are as follows: 1.PLC control, high degree of automation, saving manpower. Truly a continuous feed, continuous discharge, 24 hours of uninterrupted operation. The entire project only needs to be equipped with 1-2 workers. 2. Large capacity, small footprint. To 20-30T tons of machines, for example, covers an area of only 600-700 square meters. And according to customer needs we can customize the capacity of 10T-100T equipment. 3.Indirect heating, long service life. 4. Pyrolysis reactor with internal rotation device, without regular pause to replace the sealing material.

Supplier: Paper waste, stock lot, all sorts of paper in bails & rolls, plastic rolls.
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Buyer: Paper waste, stocklot, all sorts of paper in bails & rolls, plastic rolls, pet.

Capacity model 1Ton-15Ton Raw materials waste plastic Output fuel oil, carbon black, syngas Features of the Model A Waste Plastic Pyrolysis Plant for sale: Basic Choice to Start Model A series are the basic choices to start pyrolysis business of massive production capacity. Medium Emission Control Water film deduster is suitable for developing countries. It provides basic purification of flue gas. The air emission has no black smoke or bad smell. Onsite Installation The parts need to be assembed on site. Our engineer would travel to customer s site for installation and training service.

Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously. Workflow of fully continuous plastic pyrolysis plant: 1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated. 2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor. 3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards. 4. As for the carbon black, it will be discharged by the auto screw discharger. Final products of fully continuous plastic pyrolysis plant: Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.

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Waste plastic pyrolysis to oil plant working process: Feed waste plastic into the reactor with auto-feeder, seal the reactor gate and begin to heat the reactor by burning fuel materials in the combustion system, the fuel material can be coal, wood, natural gas and fuel oil. There is a thermocouple installed at the oil gas outlet valve to test the temperature of the oil gas, when thermocouple shows a certain temperature, the oil gas will come out and flow into the cooling system and be converted into liquid oil. At the same time, the oil gas conations CH4, C2H6, C3H8, C4H10 and H2 which cannot be cooled under normal pressure will be recycled back to combustion system to burn as fuel material. The dust and sulfur gas will be removed by the dust removing system. After the gas oil run out, there are slags (carbon black) inside of the reactor,. As a plastic pyrolysis machine manufacturer-DOING will provide customer a good quality machine with adopt fully automatic vacuum carbon black discharging system that extend the service time. Choosing the suitable raw material is important for customers, it concerns the real profit you can get from your material. Not all kinds of waste plastic can get oil, if you want to get crude fuel oil with high oil yield from waste plastic, please refer to the following form: Here I need to stress that the oil rate only for your reference, as different plastic different result, such as some plastic has very dirty slag, and the plastic is very wet. Let’s see it: Oil rate from different kinds of plastic: This project widely used by all over the world, such as recycling center, waste plastic recycling organization, collecting company etc. Waste plastic pyrolysis oil plant has the advantage of small investment and quick recovery costs, is a very good project in the next 5-10 years. If you want to know more information about details, please contact with us.

Dy-6t capacity waste plastic pyrolysis to oil plant (d2200mm*l6000mm) 1. This mode of waste plastic pyrolysis to oil plant can load 6 tons of plastic. 2. After finishing one batch, with auto-feeder, you don't need to wait the pyrolysis machine cooling down since workers will have to go inside to feed material. If you don't have one, in that way it will be time-wasting and dangerous. 3. Built-in spiral plates, these plates will make the waste plastic go ahead. Dy-8t capacity waste plastic pyrolysis to oil plant (d2200mm*l6600mm) 1. It can load 8 tons of waste plastic. 2. The reactor adopts q245r steel plant and its thickness is 16 mm, which can bear 500-750 batches. 3. We can also make reactor by material q245r, which obviously prolong service life 3-5 times. 4. The reactor has two layers, the outer layer built-in cotton insulation, fire cement and steel. Dy-10t capacity waste plastic pyrolysis to oil plant (d2600mm*l6600mm) 1. Working with auto-feeder, it is able to contain 10 tons or 12tons waste plastic. 2. The diameter of feeding port is 1200mm or 1400mm. After 2 hours feeding time, it's time to heat the reactor by coal/wood/natural gas/crude oil. Generally speaking, when the temperature ups to 155 celsius degrees around, the oil gas will generate. Waste plastic working time you may need: Let’s take 10 tons waste plastic that processed by doing waste plastic pyrolysis to oil plant as an example: Model Feeding Processing Cooling Discharge Total 2200*6000 1.5hr 7-8hr 1.5hr 1.5hr 12hr 2200*6600 1.5hr 8hr 1.5-2hr 1.5hr 14hr 2600*6600 2 hr 10 hr 2-3 hr 2-3 hr 16-18 hr Waste plastic pyrolysis to oil plant is a very good investment, not only can efficiently deal with a large number of abandoned tyres, turn waste into treasure, but also can avoid environmental pollution caused by landfill or burning these waste.

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