PCD Meet your requirement
Price: 24.00 - 30.00 INR/Box Delivery Time :1 Week Supply Ability : 5000 Per Week
"PCD blank for Cutting Tools E-Grind supplies the whole range of PCD blanks for cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface. Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process. PCD application: Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum... nonmetallic materials: ceramics, plastic, rubber, chipboard... PCBN PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability. Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy... E-Grind provides two series of PCBN: 1)Solid CBN 2)CBN with Tungsten Carbide supporting. "
PCD Blank For Cutting Ceramic PCD Cutting Tool Blanks: MORE Series MORE series of diamond compact is composed of carbide substrate and polycrystalline diamond layer. The diamond content of polycrystalline layer is more than 90%.The product has not only high hardness and wear resistance, but also good impact resistance, which make it ideal super-hard composite material that realize turning instead of grinding and cutting at high efficiency and low cost. Widely used in the field of processing copper,aluminum and other non-ferrous metals and their alloy materials ,wood, laminate flooring, graphite, rubber, plastic, ceramic and refractory material, also can be used in producing corbelled and oriented wear resistant parts of testing instruments. According to different particle size of polycrystalline diamond layer, MORE series diamond compact have six granularity types to choose from, such as2m,5m,10m,25m,35m,302. 2m and 5m ones used for super finishing machining, 10m ones used for fine finishing, and 25m,35m and302 ones used for rough finishing. Product Number MORE 25 Diamond Dimensions(m) 5~10, 20~30 Diamond Content (Vol%) 95 Product Feature Good electrical discharge machining Long Life Better heat resistance and impact resistance Applications Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composite, aluminum silicon alloy(silicon content 12%), the other high wear resistant materials, such as ceramics, carbide and etc. If you need any products, do not hesitate to contact
Excellent Wear resistance, Higher impact resistance, Toughness, Thermal Stability low friction coefficient, low heat expansion coefficient, good strength and toughness. It can realize high speed cutting, hard material cutting and high precision processing. The PCD blank meets the requirement of environmental protection. Suitable for Laser cutting and EDM. Normal shape is round, Max Diameter is 46mm, can be cut into triangles, rectangles, square, sectors or as request PCD layer thickness is 0.4mm -0.60mm
PCD blank is consisted of carbide substrate and polycrystalline diamond layer. It is with high hardness and wear resistance. and good impact resistance. which make it an ideal material for processing conner aluminum and other non-ferrous metals and their alloys, wood, graphite, plastic, refractory materials, ceramic, rubber, laminate flooring etc.
Besharp diamond manufacture pcd groove cutter with good quality and best price, widely used for wood working .
Round and square PCD diamond blank PCD piece 51mm diameter round shape PCD cutting tools PCD blanks 1. The introduction of PCD cutting tool blanks(PCD cutter/ PCD blanks) : PCD cutting tool blanks are composed of diamond powder and tungsten carbide in high temperature and pressure. They have the high hardness and abrasion resistance of nature diamond, and combined with the toughness that of tungsten carbide If you need any products, do not hesitate to contact 2. The Application of PCD cutting tool blanks(PCD cutter/ PCD blanks): Suitable for the machining of non-ferrous metal and alloys, such as aluminum, copper, zinc, as well as wood, ceramics, rubber, plastic, fibre, etc. 3. Some useful tips of PCD cutting tool blanks(PCD cutter/ PCD blanks): The normal shape is round, also could be cut into rectangles, triangles, sectors, etc. as request. The main controlling factor determining PCD grade(the work piece surface finish and the abrasion resistance(tool life) )is the grain size. It is generally accepted that abrasion resistance increases with increased grain size, and the work piece surface finish are increases with the decreasing grain size. The medium grain size PCD blanks are generally used for their ability to strike a balance between good abrasion resistance (tool life) and maintaining good work piece surface finish. The PCD blank is thermally stable up to 750C, so its better to be welded with silver solder in a very short time, otherwise will cause carbonizing reaction or crack. 26 years experience in the cutting tool industry, factory in Chengdu, China Grinding and inspection equipments imported from UK, Germany, Japan Inspection in every process to ensure 100% qualified World-class technical team and R&D capacity Pass ISO, Germany TUV and Swiss SGS certificates Samples free for testing
PCD forming tool is your professional and accurate tool in batch processing. Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications. It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency. With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used. Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production. Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD forming tool is your professional and accurate tool in batch processing. Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications. It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency. With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used. Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production. Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD Wear Resistant Parts Polycrystalline Diamond is a professionally applied clear diamond thick layer which is extremely hard .Due To Extremely Low Friction And High Wear Resistant Make PCD The Ideal Material For Support And Reference Parts Submitted To Wear. PCD wear parts are used for workpiece support and reference, such as Dead Centre and Centre points, Support pads for lathe machines, Centring and positioning components, Measuring probes and points, Master gauges, others PCD wear parts Application of PCD wear resistant parts PCD Bearing, Bearing. Such As Front PlatePressure RotorLoading ShoeBacking Plate. Electronic Components. Such As Punch ToolRounded Shaped DieRectangular Shaped DieDiamond Chip Heater, Bonding Of IC Chips. Machine Tools. Such as Collet, Centerless Blad, Fixed Lathe Centres, Gauge Heads. and Support pads for lathes. Automible Industry (Camshaft, Crankshaft, spray nozzles), Measuring fixtures, Measuring probes and points, Etc.
PCD grooving tools are used for finishing processing ring grooves of piston. Specification More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs. Applications of PCD grooving tools: Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces. Advantages of PCD grooving tools: * The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing. * PCD grooving tools with high precision, good wear resistance. * The PCD ring grooving tools' precision can reach 3 -4 �¼m . * Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process. * The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools. * Ewag precision Manual grinding machine * Technical team with over 10 years experience
PCD inserts can be used for cutting other non-ferrous metals such as aluminum alloys and non-metals such as fiber-reinforced plastics (GFK and CFK), hard rubber, wood, fiberboard, melamine resin polymer materials and fiber-reinforced metals (MMC). Using cutting tools with diamond coating, you can get faster cutting speed and longer tool life, and the quality and accuracy of the surface of the processed material will be higher. Specification 95%-99% of the components of PCD (polycrystalline diamond) are carbon isotope C12, and its thermal conductivity is 50% better than natural diamond and 2 times faster than copper. Diamond is a hard material, using a special high temperature and high pressure process, a tight layer of polycrystalline diamond can be pasted on the cemented carbide substrate
Features: Rough machining serrated design to reduce vibration; Finishing adds supporting blades to ensure stability; Parameter: Linear velocity Vc(m/min): 350 Cutting tools diameter(mm): 22 Rotate speed (1/min): 5067 Teeth number: 2 Feed per teeth fz(mm): 0.15 Feed F(mm): 1520 Cutting-in Ap(mm): --
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming. Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine. PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. The reamer is a rotary tool with one or more teeth to cut the thin metal layer on the processed surface of the hole. The holes processed by the reamer can obtain accurate size and shape. The reamer is used to ream the drilled (or reamed) hole on the workpiece, mainly to improve the machining accuracy of the hole and reduce the roughness of its surface. It is a tool used for hole finishing and semi-finishing, The machining allowance is generally small. Reamers used to machine cylindrical holes are more commonly used. The reamer used to process tapered holes is a tapered reamer, which is less used. According to the use situation, there are hand reamer and machine reamer, and machine reamer can be divided into straight shank reamer and taper shank reamer. The hand type is straight-handled. Reamer: There are two kinds of coarse reamer and fine reamer. Coarse reamer has fewer blades and larger chip holding space. Meanwhile, a spiral chip dividing groove is opened on the blade to prevent excessive chip cutting and blockage in rough hinge.The number of blades of the reamer is large, and there is a small edge to ensure the quality of the taper hole.The specifications of common reamer are 1:50, 1:20 and 1:5.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. Features and Advantages of PCD Reamer: 1.The PCD reamers have significantly higher cutting speeds and feed rates. 2.Increased dimensional accuracy and process reliability. 3.Fewer process steps which mean extensive freedom from burrs. 4.Through and blind holes for the integrated expanding screw in the tool point. 5.Optimal coolant delivery to the cutting edges. 6.The PCD reamers can facilitate fast clamping. 7.Ultra-long life of PCD tools. 8.Fewer tool changes which mean the combination of multiple operations in one tool delivers savings on machine costs. 9.Tool cost can be reduced by up to 50% which means regrinding and reconditioning.
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. Precision reamers are designed to slightly enlarge the size of a previously formed hole with a high degree of accuracy that leaves the sides smooth. Youll find the reamer tool you need for a variety of applications and materials here. A reamer is a tool that is used to widen the size of a pre-existing hole in metal by a small amount to leave smooth sides and edges removing any burrs or rough edges. Its a pointed round file with a tip thatâ??s typically coated in diamond dust to create a hard, durable surface thats great for filing. Reamer tools are ideal for those who are looking for a more precise hole, as they take the pre-drilled hole made by a drill bit and make it truly round and of an exact diameter size.
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.Milling machines are very versatile. They are usually used to machine flat surfaces, but can also produce irregular surfaces. They can also be used to drill, bore, cut gears, and produce slots. The type of milling machine most commonly found in student shops is a vertical spindle machine with a swiveling head. In vertical mills, milling cutters with solid shafts are usually used. Milling cutters with keyed holes are predominantly for use in horizontal mills. End mills are designed for cutting slots, keyways and pockets. Two fluted end mills can be used to plunge into work like a drill. End mills with more than two flutes should not be plunged into the work. Ball end mills can produce a fillet. Formed milling cutters can be used to produce a variety of features including round edges.
More Super Hard provides a variety of milling tools, from face milling, shoulder milling, chamfer milling to milling straight and T-slots.Slot milling is a preferred operation for end milling over end milling. A slit or groove may be short or long, closed or open, straight or non-straightï¼?deep or shallow, wide or narrow. A slotted cutting is used much like a saw to create small grooves and grooves for joinery and biscuits. You can cut grooves on a table saw, but using a slotting knife in a doing planer has certain advantages. For one thing, you'll get the perfect flat cut, which not all saw blades can do. A slotting mill cutter is just a 2-edged end mill for cutting grooves. As the name implies, a larger clearance allows the chip to come out from the back without clogging, and then a groove is cut in the center, which can also be used to cut into a small distance to start cutting in the middle of the material.
