"PCD blank for Cutting Tools E-Grind supplies the whole range of PCD blanks for cutting tool purpose. The largest Diameter available can be 55mm. Our PCD provides high wearing resistance ability and high finishing surface. Our plant installs laser cutting machines and surface lapping and finishing machines to provide full service for PCD. With advanced inspecting machines of SEM, C-SCAN, X-Ray Diffractometer etc. Our plant applies strict Quality Control process. PCD application: Non-ferrous metals and alloys: Aluminum/gray iron composite, copper, Aluminum... nonmetallic materials: ceramics, plastic, rubber, chipboard... PCBN PCBN consists of CBN and Binder. It is produced in high pressure and high temperature. It has excellent performance in hardness, wearing resistance, thermal stability. Application: for hard ferrous materials (hardened steel, cast iron, high-temperature alloy, HSS, Powder metallurgy metals, Ni-Cr alloy... E-Grind provides two series of PCBN: 1)Solid CBN 2)CBN with Tungsten Carbide supporting. "
PCD blank is consisted of carbide substrate and polycrystalline diamond layer. It is with high hardness and wear resistance. and good impact resistance. which make it an ideal material for processing conner aluminum and other non-ferrous metals and their alloys, wood, graphite, plastic, refractory materials, ceramic, rubber, laminate flooring etc.
PCD forming tool is your professional and accurate tool in batch processing. Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications. It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency. With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used. Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production. Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD forming tool is your professional and accurate tool in batch processing. Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications. It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency. With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used. Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production. Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD Wear Resistant Parts Polycrystalline Diamond is a professionally applied clear diamond thick layer which is extremely hard .Due To Extremely Low Friction And High Wear Resistant Make PCD The Ideal Material For Support And Reference Parts Submitted To Wear. PCD wear parts are used for workpiece support and reference, such as Dead Centre and Centre points, Support pads for lathe machines, Centring and positioning components, Measuring probes and points, Master gauges, others PCD wear parts Application of PCD wear resistant parts PCD Bearing, Bearing. Such As Front PlatePressure RotorLoading ShoeBacking Plate. Electronic Components. Such As Punch ToolRounded Shaped DieRectangular Shaped DieDiamond Chip Heater, Bonding Of IC Chips. Machine Tools. Such as Collet, Centerless Blad, Fixed Lathe Centres, Gauge Heads. and Support pads for lathes. Automible Industry (Camshaft, Crankshaft, spray nozzles), Measuring fixtures, Measuring probes and points, Etc.
PCD grooving tools are used for finishing processing ring grooves of piston. Specification More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs. Applications of PCD grooving tools: Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces. Advantages of PCD grooving tools: * The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing. * PCD grooving tools with high precision, good wear resistance. * The PCD ring grooving tools' precision can reach 3 -4 �¼m . * Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process. * The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools. * Ewag precision Manual grinding machine * Technical team with over 10 years experience
PCD inserts can be used for cutting other non-ferrous metals such as aluminum alloys and non-metals such as fiber-reinforced plastics (GFK and CFK), hard rubber, wood, fiberboard, melamine resin polymer materials and fiber-reinforced metals (MMC). Using cutting tools with diamond coating, you can get faster cutting speed and longer tool life, and the quality and accuracy of the surface of the processed material will be higher. Specification 95%-99% of the components of PCD (polycrystalline diamond) are carbon isotope C12, and its thermal conductivity is 50% better than natural diamond and 2 times faster than copper. Diamond is a hard material, using a special high temperature and high pressure process, a tight layer of polycrystalline diamond can be pasted on the cemented carbide substrate
Features: Rough machining serrated design to reduce vibration; Finishing adds supporting blades to ensure stability; Parameter: Linear velocity Vc(m/min): 350 Cutting tools diameter(mm): 22 Rotate speed (1/min): 5067 Teeth number: 2 Feed per teeth fz(mm): 0.15 Feed F(mm): 1520 Cutting-in Ap(mm): --
From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming. Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine. PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.
