PCD Blank For Cutting Ceramic
PCD Cutting Tool Blanks: MORE Series
MORE series of diamond compact is composed of carbide substrate and polycrystalline diamond layer. The diamond content of polycrystalline layer is more than 90%.The product has not only high hardness and wear resistance, but also good impact resistance, which make it ideal super-hard composite material that realize turning instead of grinding and cutting at high efficiency and low cost. Widely used in the field of processing copper,aluminum and other non-ferrous metals and their alloy materials ,wood, laminate flooring, graphite, rubber, plastic, ceramic and refractory material, also can be used in producing corbelled and oriented wear resistant parts of testing instruments.
According to different particle size of polycrystalline diamond layer, MORE series diamond compact have six granularity types to choose from, such as2m,5m,10m,25m,35m,302. 2m and 5m ones used for super finishing machining, 10m ones used for fine finishing, and 25m,35m and302 ones used for rough finishing.
Product Number MORE 25
Diamond Dimensions(m) 5~10, 20~30
Diamond Content (Vol%) 95
Product Feature
Good electrical discharge machining
Long Life
Better heat resistance and impact resistance
Applications
Used for composite, laminate flooring, nonmetal hard and brittle materials, carbide alloy, graphite and graphite composite, aluminum silicon alloy(silicon content 12%), the other high wear resistant materials, such as ceramics, carbide and etc.
If you need any products, do not hesitate to contact
Excellent Wear resistance, Higher impact resistance, Toughness, Thermal Stability low friction coefficient, low heat expansion coefficient, good strength and toughness. It can realize high speed cutting, hard material cutting and high precision processing. The PCD blank meets the requirement of environmental protection. Suitable for Laser cutting and EDM. Normal shape is round, Max Diameter is 46mm, can be cut into triangles, rectangles, square, sectors or as request PCD layer thickness is 0.4mm -0.60mm
PCD blank is consisted of carbide substrate and polycrystalline diamond layer. It is with high hardness and wear resistance. and good impact resistance. which make it an ideal material for processing conner aluminum and other non-ferrous metals and their alloys, wood, graphite, plastic, refractory materials, ceramic, rubber, laminate flooring etc.
Round and square PCD diamond blank PCD piece 51mm diameter round shape PCD cutting tools PCD blanks 1. The introduction of PCD cutting tool blanks(PCD cutter/ PCD blanks) : PCD cutting tool blanks are composed of diamond powder and tungsten carbide in high temperature and pressure. They have the high hardness and abrasion resistance of nature diamond, and combined with the toughness that of tungsten carbide If you need any products, do not hesitate to contact 2. The Application of PCD cutting tool blanks(PCD cutter/ PCD blanks): Suitable for the machining of non-ferrous metal and alloys, such as aluminum, copper, zinc, as well as wood, ceramics, rubber, plastic, fibre, etc. 3. Some useful tips of PCD cutting tool blanks(PCD cutter/ PCD blanks): The normal shape is round, also could be cut into rectangles, triangles, sectors, etc. as request. The main controlling factor determining PCD grade(the work piece surface finish and the abrasion resistance(tool life) )is the grain size. It is generally accepted that abrasion resistance increases with increased grain size, and the work piece surface finish are increases with the decreasing grain size. The medium grain size PCD blanks are generally used for their ability to strike a balance between good abrasion resistance (tool life) and maintaining good work piece surface finish. The PCD blank is thermally stable up to 750C, so its better to be welded with silver solder in a very short time, otherwise will cause carbonizing reaction or crack. 26 years experience in the cutting tool industry, factory in Chengdu, China Grinding and inspection equipments imported from UK, Germany, Japan Inspection in every process to ensure 100% qualified World-class technical team and R&D capacity Pass ISO, Germany TUV and Swiss SGS certificates Samples free for testing
More SuperHard PCD cutting tool blanks in the size of 5�¼mã??10�¼m and 25�¼m can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm. PCD Cutting Tool Blanks Application Recommendation * W5 fine grain size(excellent surface finish) Characters: Average grain size: 5�¼m, High diamond content over90%, Laser cutting ,wire EDM cutting Applications:Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic * W10 medium grain size (excellent resistance, good surface finish) Characters:Average grain size: 10�¼m, High diamond content over 90%, Laser cutting ,wire EDM cutting Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides * W25 coarse grain size(Long life, extremely high wear resistance) Characters:Average grain size: 25�¼m, High diamond contentover 90%, Laser cutting ,wire EDM cutting.
PCD cutting tool blanks, PCD blanks Size: 62mm PCD blanks, 58mm PCD blanks, 51mm PCD blanks, 48mm PCD blanks, etc. Type: Triangle, Cylindrical, Square, Flake, etc. Application: PCD blanks are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. Details More SuperHard PCD cutting tool blanks in the size of 5μmã??10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm PCD Cutting Tool Blanks Application Recommendation * W5 fine grain size (excellent surface finish) Characters: Average grain size: 5μm, High diamond content over90%, Laser cutting, wire EDM cutting Applications: Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic * W10 medium grain size (excellent resistance, good surface finish) Characters: Average grain size: 10μm, High diamond content over 90%, Laser cutting, wire EDM cutting Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides * W25 coarse grain size (Long life, extremely high wear resistance) Characters: Average grain size: 25μm, High diamond content over 90%, Laser cutting, wire EDM cutting Applications:14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/ castiron), sintered ceramics and carbides
Name: PCD Cutting Tool Blanks Brief IntroductionMore SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. Type: Triangle, Cylindrical, Square, Flake, Etc Details More SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. They Are Applicable To The Processing Of Non-Metal Materials As Wood, Ceramics,Intensified Planks And Non-Farrous Material As Copper And Aluminum. We Can Supply All Kinds Of PCD Cutting Tool Blanks That Diameter Can Reach 58mm . Model Product No Ang Diameter (Mm) Thickness (Mm) MoreD30 360 30 1.6, 2.0, 3.2 MoreD42 360 42 1.6, 2.0, 3.2 MoreD48 360 48 1.6, 2.0, 3.2 MoreD51 360 51 1.6, 2.0, 3.2 MoreD58 360 58 1.6, 2.0, 3.2 Note:The Products Can Be Manufactured Per Customer Request As Non-Standard Shapes Such As Rectangular, Square, Triangle, Rhombus, Sector And So On. Advantages: 1. High hardness, abrasion resistance and impact resistance 2. High speed, good surface finish, long life and high efficiency 3. Cutter layout is force balanced to drill a precise round hole and reduce bit whirl 4. Gauge pads have tungsten carbide inserts for maximum wear resistance 5. The diamond layer with thickness over 1 mm increases abrasion resistance of PDC cutter Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
PCD disc CBN tip cutting tools blanks diamond tool segment PCBN is made by high pressure high temperature sintering of cubic boron nitride with a binder phase, and there are mainly tow groups of binders, namely metal binder and ceramic binder. CBN and diamond are very similar in crystal structure,chemical bond and lattice parameters,thus they perform quite similar hardness and strength. In cutting applications, thewear resistance of PCBN exceeds 50 times that of tungsten carbide. If you need any products, do not hesitate to contact PCD PCD(Polycrystalline Diamond)is a synthesized, extremely tough, intergroup mass of randomly orientated diamond particles in a metal matrix. It is produced by sintering together selected diamond particles at high pressure and temperature. 51mm diameter round shape PCD cutting tools PCD blanks 1. The introduction of PCD cutting tool blanks(PCD cutter/ PCD blanks) : PCD cutting tool blanks are composed of diamond powder and tungsten carbide in high temperature and pressure. They have the high hardness and abrasion resistance of nature diamond, and combined with the toughness that of tungsten carbide 2.The Application of PCD cutting tool blanks(PCD cutter/ PCD blanks): Suitable for the machining of non-ferrous metal and alloys, such as aluminum, copper, zinc, as well as wood, ceramics, rubber, plastic, fibre, etc. 3. Some useful tips of PCD cutting tool blanks(PCD cutter/ PCD blanks): The normal shape is round, also could be cut into rectangles, triangles, sectors, etc. as request. The main controlling factor determining PCD grade(the work piece surface finish and the abrasion resistance(tool life) )is the grain size. It is generally accepted that abrasion resistance increases with increased grain size, and the work piece surface finish are increases with the decreasing grain size. The medium grain size PCD blanks are generally used for their ability to strike a balance between good abrasion resistance (tool life) and maintaining good work piece surface finish. The PCD blank is thermally stable up to 750°C, so its better to be welded with silver solder in a very short time, otherwise will cause carbonizing reaction or crack.
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