Product :
Aromatic rubber process oil ( Light & Heavy grade )
Description :
Aromatic rubber process oil has the first characteristics of aromatic hydrocarbons & are having the presence of the double guaranteed combine ring carbon structure.
Aromatic extracts procured from chosen refineries and appropriately homogenized to satisfy tight specifications, are used for combination batches to manufacture Tyres, calendared and moulded sheets, Tread rubber etc.
Aromatic grade of rubber process oil, dark in colour. it's a primary aromatic hydrocarbon, blended with carefully selected aromatic extracts. Rubber process oil (RPO) are used during mix of rubber compounds. These help in improving the dispersion of fillers and flow characteristics of the compound during any processing.
Application:
It is used in the manufacture of automobile tyres, beltings, mats, shaped rubber components Etc. it's good solvency & is compatible with wide range of rubbers like NR, SBR and PBR.
cross-linking activator particularly for fluoro elastomers used to achieve optimal compression set values at higher temperatures. It is normally used in combination with a fine particle size magnesium oxide.
Packing Size: 9 kgs.
Available Forms: Powder
Technical Data Sheet
Product Name : JC EG - 81
Function : Filler and Acid scavenger in FKM and other rubber and plastics.
Technical Name : Calcium Hydroxide
CAS No : 1305-62-0
Appearance : White Powder
Calcium Hydroxide % ; 97.0 Min
Sieve Residue (325 Mesh)% : 0.5 Max
Moisture Content % : 1 Max
Mode of action : JC EG - 81 is a cross-linking activator, particularly for fluoro elastomers used to achieve optimal compression set values at higher temperatures. It is normally used in combination with fine particle-size magnesium oxide.
Processing : It is advisable to add JC EG - 81 together with the fillers or straight afterward, As JC EG - 81 is very hygroscopic therefore should, not be weighed until just before the incorporation in the mix
Dosage : Normally 6-7 PHR JC EG - 81 in combination with 3PHR Magnesium oxide
Packing : 9X1Kg EVA/PP Packet per box
Storage : Stored in cool and dry atmosphere
Advantages
cross-linking activator particularly for fluoro elastomers used to achieve optimal compression set values at higher temperatures. It is normally used in combination with a fine particle size magnesium oxide.
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All Types of Rubber compounds,requiring a quick
incorporation in the mix and an excellent dispersion, avoid fly loss.
Packing Size: 25 kgs.
Available Forms: Powder
Technical Data Sheet
Product Name : JAYSULF - 54
Function : Curing agent for all natural and syntheticrubbers
Appearance : Light Yellow Powder (low dust)
Composition : 99% Sulfur (Micronized to uniform particle size of 325 mesh), 1% Additive for low dust
Mode of action : Sulfur is a curing agent for all natural and synthetic rubbers, requiring quick incorporation in the mix and an excellent dispersion, the homogeneous dispersion in the rubber avoids the occurrence of localized over-cured zones. In this way, optimal activity of the effective substance is assured. Coating of Sulfur avoids fly loss helps in keeping the environment clean.
Dosage : The dosage is the same as normal sulfur
Material Properties Ref to : COA
Advantages
Coated Sulfur will give the folowing benefits
Shorter mixing time
Better dispersion
Reduced batch-to-batch variation
Reduced Fly loss (Environment friendly)
JC CB is a material produced by the incomplete combustion of coal and coal tar, vegetable matter, or petroleum products, including fuel oil, fluid catalytic cracking tar, and ethylene cracking in a limited supply of air. Carbon black is a form of paracrystalline carbon that has a high surface-area-to-volume ratio, albeit lower than that of activated carbon
Packing Size: 20 kgs.
Available Form: Paste
Technical Data Sheet
Product Name : JC CB-D3028
Carbon Black : 28%
Advantages
For easy handling , Dustfree environment ,aesthetic appeal such as uniform color tone or high black jetness , or blue undertone and conductivity to improve functionality of the end-use article.
Effective as a desiccant in both plastic as well as rubber applications.
Packing Size: Customized as per requirement.
Available Forms: Powder
Technical Data Sheet
Product Name: JC CaO - T
Chemical Name :
Calcium Oxide (treated with1% Organic Compound)
Appearance : Fine white/off whitepowder.
Solubility : Insoluble in water and soluble in mineral acids
Special features : JC CaO T is made from soft stone with advance calcination technology which is resulting with high surface area, high activity and low Iron content. Special surface coating
enhances the dispersion in rubber and plastic applications. There will be not any unintended reaction with humidity.
Mode of action : calcium Oxide binds the moisture by the formation of calcium hydroxide, hence used as a desiccant to remove excessive moisture from rubber compounds CaO is preferably used in extrusion compounds which have to be cured continuously either in open air, like (fluid beds, salt baths) or in UHF curing process like (microwave units, and hot air channels), also used in the foamed compounds to improve the cell structure and surface finish of the end product. It can be effectively used in reprocessing of thermoplastic materials.
Calcium Oxide : 94% Min.
So. Gr. at 25oC
3.3 + 0.1
Bulk Density (gm/ml) : 0.65 + 0.1
Al2O3 : < 1.0 %
SiO2 : < 2.0 %
Fe2O3 : < 0.025 %
Sieve residue 325 mesh
< 1.0 %
Sieve residue 200 mesh : Nil
Mean Parcle Size Micron (D50%) : 4.5 - 6.5
Packing : Customize packing with EVA/PP Bag.(Normally 1 Kg Pack X20 Kg or 10 KgX2 Pack /Bag)
Storage :
Stored in cool and dry place, moisture strictly avoided
Advantages
CaOT is preferably used in extrusion compounds which have to be cured continuously either in open air, like (fluid beds, salt baths) or in UHF curing process like (micro wave units, and hot air channels), also used in the foamed compounds to improve the cell structure and surface finish of the end product. It can be effectively used in reprocessing of thermoplastic materials.
Effective as a desiccant in both plastic as well as rubber applications.
Packing Size: Customized as per requirement.
Available Forms: Powder
Technical Data Sheet
Product Name : JC CaO - T
Chemical Name : Calcium Oxide (treated with1% Organic Compound)
Appearance : Fine white/off whitepowder.
Solubility : Insoluble in water and soluble in mineral acids
Special features : JC CaO T is made from soft stone with advance calcination technology which is resulting with high surface area, high activity and low Iron content. Special surface coating
enhances the dispersion in rubber and plastic applications. There will be not any unintended reaction with humidity.
Mode of action : Calcium Oxide binds the moisture by the formation of calcium hydroxide, hence used as a desiccant to remove excessive moisture from rubber compounds CaO is preferably used in extrusion compounds which have to be cured continuously either in open air, like (fluid beds, salt baths) or in UHF curing process like (microwave units, and hot air channels), also used in the foamed compounds to improve the cell structure and surface finish of the end product. It can be effectively used in reprocessing of thermoplastic materials.
Calcium Oxide : 94% Min.
So. Gr. at 25oC : 3.3 + 0.1
Bulk Density (gm/ml) : 0.65 + 0.1
Al2O3 : < 1.0 %
SiO2 : < 2.0 %
Fe2O3 : < 0.025 %
Sieve residue 325 mesh : < 1.0 %
Sieve residue 200 mesh : Nil
Mean Parcle Size Micron (D50%) : 4.5 - 6.5
Packing : Customize packing with EVA/PP Bag.(Normally 1 Kg Pack X20 Kg or 10 KgX2 Pack /Bag)
Storage : Stored in cool and dry place, moisture strictly avoided
Advantages
CaOT is preferably used in extrusion compounds which have to be cured continuously either in open air, like (fluid beds, salt baths) or in UHF curing process like (micro wave units, and hot air channels), also used in the foamed compounds to improve the cell structure and surface finish of the end product. It can be effectively used in reprocessing of thermoplastic materials
JC CURE ZBP non Staining nitrosamine-free accelerator for EPDM and other diene elastomers, used as a Secondary accelerator in the efficient vulcanization of NR and other rubbers, such as IR, SBR, NBR, and IIR, EPDM. It is used in conjunction with sulfenamide, thiazole, thiuram and carbamate. It offers very good processing safety and does not bloom, for NR demonstrates excellent reversion and heat aging resistance.
Packing Size: 25 kgs
Available Form: Powder
Technical Data Sheet
Product Name : JC CURE ZBP
Chemical Name : Zinc Dialkyldithiophosphate
Composition : 70 % zinc dialkyldithiophosphate and 30% silica
Appearance : White Powder
Storage : Store in a cool dry place away from moisture and sunlight
Stability : 24 Months from date of manufacture
Advantages
Due to excellent dispersion and solubility a constantly high quality is achieved. Cycle times can be shortened by high crosslinking rates. Faster extrusion speeds are also achievable. Lifetimes increased due to resistance to thermal ageing. Freedom from nitrosamines and poisonous substances, solve occupational health problems.
All Types of Rubber compounds,requiring a quick
incorporation in the mix and an excellent dispersion, avoid fly loss.
Packing Size: 25 kgs.
Available Forms: Powder
Technical Data Sheet
Product Name : JAYSULF-96
Chemical Composition : 96%Sulphur, 2% MgCO3 and 2 % dispersing and wetting agents
Appearance : Free Flowing Yellow Powder
Product Description : 1305-62-0
Appearance : 96% Sulfur (Micronized to uniform particle size of 325 mesh) is conditioned with MgCO3 and dispersing and wetting agents to produce easy and uniform dispersion of Sulfur in natural rubber and synthetic rubber and especially in Nitrile Rubber.
RubberON Industries produce ultra-fine hi structure crumb of 30,40,60, 80 100 mesh from Only nylon Trucks and Buses tyres.
During the compounding, the rubber penetrates into these hi structure particles and a strong mechanical bond is created.When mixed in a rubber compound, this crumb becomes one with it and imparts high properties.
It was also found that by using 10 phr of 80/ 100 mesh crumbs, no loss of properties was observed, even though the carbon phr had to be reduced to maintain the hardness, thus affecting cost reduction without impairing properties.
We are a manufacturer of super fine grade of crumb rubber powder like
30,
40,
60,
80 mesh powder with low ash content and 99% free from fiber and metal content.
