Technical Data Breaking Strength at Room Temperature 900Mpa Fracture Toughness at Room Temperature 6.0-8.0 Mpa.m1/2 Volume Density 3.20-3.4g/cm3 Volume Resistivity at Room Temperature 1014Ω.cm Relative Dielectric Constant at Room Temperature 6-7 Heat Conductivity 23-25W/m-k Thermal Expansion Coefficient 3.110-6/ Hardness HRA92-94 Main Performance Indexes of Silicon Nitride Ceramics: Performance Reactive Sintering Silicon Nitride Normal Pressure Sintering Silicon Nitride The Companys Hot Pressed Sintering Silicon Nitride Volume Density g/cm3 2.21 3.15 3.2~3.3 Bending StrengthMpa 137.3 490.3 900 Fracture Toughness (Mpa·m1/2) 2.17 4.71 6.0~8.0 Hardness (HRA) 87.0 92.0~94.0 Heat Conductivity Coefficient (W/m·k) 5.44 12.56 23~25 Thermal Expansion Coefficient 10-6 (RT~1200) 3.2 3.2 2.95~3
The main application areas of ceramic fracturing proppants are: Ceramic fracturing proppant is widely used in oil, natural gas, chemical industry, construction and other fields because of its unique physical properties and wide application fields 1. Oil and Gas extraction: Ceramic fracturing proppants are widely used in oil and gas extraction to increase the production of oil and gas Wells. By injecting ceramic fracturing proppant into oil and gas Wells at high pressure, propping fractures can be formed to increase the permeability of oil and gas Wells and increase oil and gas production. 2. Chemical field: Ceramic fracturing proppants are also widely used in the chemical field. For example, in the process of preparing catalysts, adsorbents, molecular sieves and other chemicals, ceramic fracturing proppants can be used as carriers or substrates to provide stable structure and porous properties, thereby improving the performance of chemicals. 3. Construction field: Ceramic fracturing proppants are mainly used as lightweight aggregates and insulation materials in the construction field. Lightweight aggregates can reduce the weight of buildings and improve the thermal and sound insulation properties of buildings. Thermal insulation materials can be used for heat preservation and insulation of buildings, improving the energy efficiency of buildings. 4. Other fields: In addition to the above application fields, ceramic fracturing proppants can also be used in environmental governance, agriculture, electronics and other fields. For example, in environmental remediation, ceramide fracturing proppants can be used for soil remediation and water treatment. In agriculture, ceramic fracturing proppants can be used as fertilizer carriers and soil amendments. In the electronics field, ceramide fracturing proppants can be used to manufacture electronic components and batteries. In conclusion, ceramide fracturing proppant, as a kind of high performance building material and functional material, has a wide range of applications. With the continuous development of science and technology, its application prospects will be broader. AnYiCheng produces high-quality fracturing ceramic proppants that meet international API and domestic SY/T5108, SY/T6302 standards, with an annual output of 100,000 tons. Our key advantage over domestic competitors lies in our advanced combined grinding, automatic pelletizing, and precise firing technology. We use a fully automated batching system and real-time temperature monitoring to ensure consistent, high-quality products. Strong partnerships with research institutes and a team of experts allow us to adjust production based on customer needs. We prioritize environmental protection with advanced dust control and desulfurization systems, and offer customizable packaging to enhance brand recognition.
B120 type ceramic sand for metal workpiece polishing has the following characteristics and advantages: 1. Particle Size Range The particle size range of B120 type ceramic sand is 0.063â??0.125mm, which makes it suitable for fine polishing and surface treatment. 2. Polishing Effect Polishing with B120 ceramic sand yields a smooth and uniform surface with high consistency. 3. Toughness and Durability B120 ceramic sand has good toughness and is not prone to breakage, allowing for repeated recycling and use, which extends its service life, reduces energy consumption, and lowers costs. 4. Non-polluting It does not cause pollution to the parts or products being treated, making it suitable for metal workpieces with high surface cleanliness requirements. 5. Reduced Dust The use of B120 ceramic sand can reduce dust, improve the service life of equipment, and improve the working environment. 6. Surface Strengthening B120 ceramic sand is used for shot peening, which significantly enhances the fatigue strength of metal workpiece surfaces by producing a cold-worked hardening layer, increasing their durability under high-temperature and high-humidity conditions. 7. Wide Range of Applications B120 ceramic sand is not only suitable for light metals such as stainless steel and aluminum alloys but also for polishing and surface treatment of titanium alloys and high-strength metal workpieces. 8. Environmental Friendliness Due to its high hardness and wear resistance, the use of B120 ceramic sand reduces the consumption of abrasives and waste generation, meeting environmental protection requirements. B120 type ceramic sand is an ideal choice for metal workpiece polishing due to its fine particle size, excellent polishing effect, durability, and environmental friendliness.
Intermediate Density Ceramic Proppant These proppants strike a balance between strength and density, making them versatile for use in a wide range of reservoir conditions.They offer moderate crush resistance and are suitable for fractures subjected to moderate closure stresses. For more information you can contact us directly. Understanding proppant intensity is key to optimizing hydraulic fracturing operations. A proppant is a material used to keep fractures open in the rock formations, allowing oil and gas to flow more freely. In the ceramic proppant market, ceramic proppants are favored for their high strength and conductivity under pressure. The ceramic proppants market continues to grow as demand increases for efficient fracking solutions. So, what is a proppant? Itâ??s an essential component in the fracking process that ensures the successful extraction of resources, with ceramic proppant being one of the most effective options available. Contact us to learn more about the right proppant for your needs.
When selecting a proppant for hydraulic fracturing, understanding the density of ceramic materials is crucial. The ceramic density directly impacts the performance and efficiency of the ceramic proppant in maintaining well stability and enhancing resource extraction. Our custom ceramsite sand is designed to meet specific needs, offering an optimal balance of strength and ceramics density to ensure superior results in various applications. If you're looking for a tailored solution with the right ceramic density, contact us to explore how our products can meet your exact requirements. Reasons why ceramsite sand shows different colors Mainly due to the craftsmanship and materials used in its production. Color changes of ceramsite sand 1. Raw materials: The raw materials of ceramsite sand, such as clay, shale, coal gangue, etc., may contain different minerals and trace elements. These components will change during the high-temperature firing process, thus affecting the quality of ceramsite sand. color. 2. Firing temperature: The temperature at which ceramic sand is fired will affect its color. When fired at high temperatures, the minerals and trace elements in the ceramsite sand will react chemically, causing the color to change. 3. Firing atmosphere: The environment (atmosphere) in which ceramic sand is fired will also affect its color. For example, ceramsite sand may be darker in an oxidizing environment and lighter in a reducing environment. 4. Surface treatment: In order to improve certain properties of ceramsite sand, such as wear resistance, corrosion resistance, etc., surface treatment is usually performed on it. These treatments, such as coating, impregnation, etc., may also change the color of the ceramsite sand. 5.Other factors: In addition to the above factors, there are other factors such as mixture, fuel type, firing time, etc., which may affect the color of ceramsite sand.
Advantages of 30/50-69MPA Low Density Ceramic Proppant Enhanced Conductivity Thanks to its uniform shape and low-density composition, this proppant facilitates enhanced fluid flow within the fracture network, optimizing conductivity and reservoir drainage. This translates to higher production rates and improved hydrocarbon recovery, driving operational efficiency and profitability. Extended Well Life The exceptional crush resistance and chemical stability of 30/50-69MPA Low Density Ceramic Proppant contribute to prolonged well life and sustained productivity. By mitigating proppant embedment and fracture closure, it ensures uninterrupted hydrocarbon flow, maximizing the lifespan of the well. Cost-Effectiveness While offering superior performance, this proppant remains highly cost-effective, delivering unparalleled value to operators. Its longevity, coupled with minimal maintenance requirements, translates to reduced operational costs and enhanced profitability over the life of the well. Environmental Sustainability With a focus on environmental sustainability, 30/50-69MPA Low Density Ceramic Proppant offers a greener alternative to traditional proppant materials. Its inert composition and minimal environmental footprint make it an eco-friendly choice for hydraulic fracturing operations, aligning with evolving regulatory standards and industry best practices.
AYC Ceramic Proppant had been certificated by API, and we will adjust its size and crush rate based on your specific requirements. Ceramic proppants, manufactured from premium materials like high-quality bauxite and coal, undergo ceramic sintering to attain their superior properties. Their high strength makes them a preferable alternative to low-strength proppants like natural quartz sand, glass beads, and metal balls. The ceramic proppants have gained recognition for their capacity to significantly enhance oil and gas production. Advantages of Ceramic Proppants In the ever-evolving landscape of exploration ventures, the quest to reach greater depths in well bores demands proppants of unparalleled strength. While traditional frac sand may crumble under pressure, ceramic proppants emerge as the beacon of durability. Boasting a remarkable crush strength of up to 10,000 psi, these ceramic particles empower drillers to penetrate previously inaccessible shale formations. Conductivity stands as a pivotal factor in ensuring the seamless flow of petroleum products within rock fissures. Ceramic proppants redefine industry standards by offering not just adequacy but superior conductivity. Their elevated uniformity in size, shape, and sphericity paves the way for a smooth flow of natural gas or oil within the wellbore. Additionally, the stable thermal and chemical nature of ceramic proppants acts as a shield against undesirable deposits, ensuring the sustained efficacy of fracturing pathways. The manmade nature of ceramic proppants bestows upon them a level of precision that traditional sand products often lack. Producers can meticulously choose proppants based on various engineered characteristics, tailoring solutions to the unique requirements of each well site. The categorization into Lightweight Ceramic, Intermediate Density Ceramic, and High-Density Ceramic further facilitates the selection of proppants adept at withstanding diverse stress levels. The transformation of ceramic proppants from raw materials to high-performance particles unfolds through a meticulous production process. Commencing with the crushing of raw materials into powder, followed by pelletizing and drying, each stage contributes to the development of proppants with unmatched qualities. Critical steps, such as sintering in a rotary kiln and subsequent cooling in a rotary cooler, elevate these particles to a level of excellence.
Ceramic Membrane Ceramic membranes (Porous Ceramic Membrane & tubular ceramic membrane) are available for microfiltration, ultrafiltration and nanofiltration as single-channel or multiple-channel elements with channel diameters between 2 and 16mm. Ceramic Membrane JIUWU Ceramic Membrane Products Ceramic Membrane Element JIUWU is the largest ceramic membrane element producer and a world leader in cross flow filtration. Ceramic Membrane Module A ceramic membrane module includes the ceramic membranes, housing, feed inlet, concentrate outlet, and permeate outlet. Ceramic Membrane Machine Lab & Pilot It is particularly suitable for scientific research institutes, universities, manufacturers, which is the most effective helper for research and production. Ceramic Membrane Filtration System Skid-mounted device effectively allocates and stores machine for process and modular systems in the field of solid-liquid separation. Flat Sheet Ceramic Membrane JIUWU is a professional flat sheet ceramic membrane factory. The ceramic flat membrane is a new type of high temperature plate porous ceramic membrane, which is prepared by high temperature sintering process using inorganic materials such as alumina.
Ceramic Membrane Module A ceramic membrane module is a complete unit composed of the ceramic membranes, housing, feed inlet, concentrate outlet, and permeate outlet. The ceramic membranes are arranged in parallel and vessel with housings. Ceramic Membrane Module JIUWU Ceramic Membrane Products SS Membrane Module JIUWU hi tech could produce the extra large housing as customer demand, such as loading over 91 pcs membranes. Titanium Membrane Module The main application of titanium module is brine filtration. PVC Membrane Module For special application, JIUWU company designs the module with different material, such as PVC and FRPP. Housing is designed with standard connectors (flange, clamp, whorl coping) to attach with incoming and outgoing piping. This includes a manifold, which directs incoming flow to all ceramic membrane elements in the housing. The housings are produced from different types of stainless steel, coated steel or plastic, titanium, as required by the application. The sealing material holds elements in the weakest place in housings. A wide array of materials (EPDM, Fluoro rubber, silicon) is available by customer's needs.
Description: Ceramic grade tools are typically classified into three general categories: oxide, nitride, and matrix ceramics. Oxide ceramics are alumina-based and are generally used in roughing and finishing applications of the cast and gray irons. Increasingly, oxide ceramics are being used in dry machining applications at high speeds. This is due to the advancements within materials science, including the incorporation of whisker-based materials. Nitride ceramics exhibit extremely high fracture toughness and are used for roughing and semi-roughing of cast irons under harsh conditions, such as when there is considerable starting and stopping that would typically increase fracturing. CMCs contain ceramics mixed with other hard materials like cemented and titanium carbides. They can also contain reinforcing whiskers and other materials to increase wear resistance and toughness under hot machining conditions. These are commonly referred to as SiC-whisker reinforced. Alumina reinforced with SiC whiskers is the toughest and most resistant to thermal shock of the oxide-based ceramics due to the extremely high tensile strength of the SiC whiskers. It offers the additional benefit of being able to be run without coolant, thus making dry machining a common application while also being able to offer an increase in machining rates up to 800%. Applications of Ceramic insert, Ceramic Cutting Tools : 1. Auto parts processing 2.Bearing machining 3.Hard cast iron processing 4.Other fields 5.Bearing machining
Ceramic Proppant for Oil and Gas is a cutting-edge product engineered to optimize hydraulic fracturing operations in the oil and gas industry. Crafted from high-quality ceramic materials, this proppant offers unparalleled strength, conductivity, and reliability, ensuring maximum reservoir recovery and production efficiency. Environmental Sustainability: Ceramic Proppant for Oil and Gas aligns with environmental sustainability goals, as it is manufactured using environmentally friendly processes and materials. Versatility in Application: Our proppant's versatility allows it to be applied in various well conditions, providing tailored solutions for optimal fracture design and reservoir contact. Quality Assurance: With premium raw materials like high-quality bauxite and coal, our Ceramic Proppant undergoes rigorous quality control measures to ensure consistent performance and reliability. Cost-Effectiveness: Despite its advanced properties, Ceramic Proppant for Oil and Gas offers cost-effective performance, contributing to significant savings over the well's lifespan. In summary, Ceramic Proppant for Oil and Gas sets a new standard for hydraulic fracturing operations, offering unmatched strength, conductivity, and reliability. Trust our product to optimize your reservoir development strategies and unlock the full potential of your oil and gas assets.
Intermediate Density Ceramic Proppant These proppants strike a balance between strength and density, making them versatile for use in a wide range of reservoir conditions. They offer moderate crush resistance and are suitable for fractures subjected to moderate closure stresses. These tiny particles, often overlooked, play a crucial role in hydraulic fracturing. Among the myriad options available, intermediate strength proppant emerges as a standout choice for various reasons. Proppants with intermediate strength offer a compelling advantage in environments characterized by high pressures and temperatures. Their ability to withstand extreme conditions promotes higher fluidity, facilitating efficient operations in HPHT settings. The heart of the matter lies in the unique properties of intermediate strength proppants. Their high compressive strength and thermal stability not only ensure durability but also enhance the flow of oil in challenging HPHT environments. One of the standout features of these proppants is their exceptional conductivity and permeability. This characteristic plays a pivotal role in optimizing the flow of oil, ultimately leading to increased production rates.
Alumina ceramics are a common special ceramic with alumina as the main component. They have the advantages of high hardness, high strength, high heat resistance, high insulation, high chemical stability, and corrosion resistance. The melting point of alumina ceramics is 2072�°C, the Rockwell hardness is 80-90, the compressive strength is 2000-2160MPa, the bending strength is 280-310 MPa, the thermal conductivity is 20-30 W/mK, and the thermal expansion coefficient is 7-8x10^-6/°C. Alumina ceramics are widely used in high-temperature ceramics, such as making high-temperature crucibles, refractory furnace tubes, special wear-resistant materials, circuit substrates, transparent armor, missile hoods, radar covers, etc.
Zirconia ceramic (ZrO2 ceramic) possesses outstanding properties compared to other ceramics. It has a high melting and boiling point and hardness and acts as an insulator at room temperature while exhibiting conductivity at high temperatures. With phase transformation toughening characteristics, zirconia ceramic is predominantly used in consumer electronics. Features: Wear resistance, super strength, super hardness, high-temperature resistance, corrosion resistance, never rust, oxidation resistance, insulation
Ceramic Balls : We are the pioneers in manufacturing high-grade Common Ceramic Balls used as a grinding medium in the ceramic industry. They are highly strong and non-reactive to acids and alkali. The products have been made with good quality ingredients. We are well equipped for handling bulk orders and are prompt with deliveries.
Ceramic crockery
EAS bio-soluble ceramic fiber rope is dense and tight material from bio-soluble ceramic fiber yarn formed as packing in round or square shape. It has certain biodegradability in natural environment. Because of ceramic fiber, the ceramic rope is an ideal material for high temperature sealing.
Color Tiles - White, Rubber- Black/Red Material Tiles- High Aluminia, Rubber - Natural and SBR Blended Size 250mm x 250mm x Thickness 20mm to 100mm, any custom size with suitable minimum order quantity Corrosion Proof Yes Rabbit High Wear Resistant Ceramic Liners are made from high abrasive resistant high aluminia tiles fitted in rubber with hot bonding process. High aluminia tiles gives resistance against abrasion and rubber absorbs impact of material flow. This combination gives optimum life of liner.
Size 250mm x 250mm x thickness from 20mm onwards, custom sizes and thickness can be made for bulk order Color Ceramic Tiles - White, Rubber - Black Material Natural SBR Blended, Other rubber can be given for special applicataion Thickness 20mm to 100mm Usage/Application Cement, Mining, Bulk Material Handling, Steel Plant, Chemical Industries Hardness 25 shore A to 85 shore A Rubber backed ceramic liner is specially designed for places where material falls from height. Ceramic Liner molded with rubber in back side resists wear from abrasive particles and absorbs impact load as well. Highly qualitative nitrile rubber having different hardness according to the impact load falling on high alumina wear tiles is vulcanized with elastic rubber. It provides elasticity to the liners. Features: Wear resistance Highly durable Optimum flexural strength
offers the most comprehensive range of porcelain line post insulator up to highest AC and DC system voltages with the most progressive technology, engineering and life time. Short production time, tighter tolerances, flexible design, extra-high mechanical strength and extended creepage distances are possible by isostatic process. Ceramic Post Insulator Application: Used for insulating and fixing wires in high voltage overhead transmission and distribution lines; Advantage: 1.Solid and puncture-proof: Being in an atmospheric space and exposed to pollution, rain, and other natural phenomena make them at risk of being damaged due to punctures. 2.Flexible creepage distance: The post insulators should have a reasonable creepage distance that will not endanger the integrity of the insulating path. This distance shields against tracking. 3.High mechanical strength: Post insulators are exposed to compressive, torsional and bending forces on a daily basis. Therefore, the insulator must have high mechanical properties to overcome these forces, otherwise it will just collapse and be more expensive to replace. Ceramic insulator has good chemical and thermal stability, almost no aging deterioration, and has good electrical and mechanical properties Applicable Standard: IEC, GB, BS, ANSI, AS or Customer's requirement; If you have any questions, please feel free to contact us We will provide you with the most professional answer in the shortest possible time.
