When selecting a proppant for hydraulic fracturing, understanding the density of ceramic materials is crucial. The ceramic density directly impacts the performance and efficiency of the ceramic proppant in maintaining well stability and enhancing resource extraction. Our custom ceramsite sand is designed to meet specific needs, offering an optimal balance of strength and ceramics density to ensure superior results in various applications. If you're looking for a tailored solution with the right ceramic density, contact us to explore how our products can meet your exact requirements.
Reasons why ceramsite sand shows different colors
Mainly due to the craftsmanship and materials used in its production. Color changes of ceramsite sand
1. Raw materials: The raw materials of ceramsite sand, such as clay, shale, coal gangue, etc., may contain different minerals and trace elements. These components will change during the high-temperature firing process, thus affecting the quality of ceramsite sand. color.
2. Firing temperature: The temperature at which ceramic sand is fired will affect its color. When fired at high temperatures, the minerals and trace elements in the ceramsite sand will react chemically, causing the color to change.
3. Firing atmosphere: The environment (atmosphere) in which ceramic sand is fired will also affect its color. For example, ceramsite sand may be darker in an oxidizing environment and lighter in a reducing environment.
4. Surface treatment: In order to improve certain properties of ceramsite sand, such as wear resistance, corrosion resistance, etc., surface treatment is usually performed on it. These treatments, such as coating, impregnation, etc., may also change the color of the ceramsite sand.
5.Other factors: In addition to the above factors, there are other factors such as mixture, fuel type, firing time, etc., which may affect the color of ceramsite sand.
The main application areas of ceramic fracturing proppants are: Ceramic fracturing proppant is widely used in oil, natural gas, chemical industry, construction and other fields because of its unique physical properties and wide application fields 1. Oil and Gas extraction: Ceramic fracturing proppants are widely used in oil and gas extraction to increase the production of oil and gas Wells. By injecting ceramic fracturing proppant into oil and gas Wells at high pressure, propping fractures can be formed to increase the permeability of oil and gas Wells and increase oil and gas production. 2. Chemical field: Ceramic fracturing proppants are also widely used in the chemical field. For example, in the process of preparing catalysts, adsorbents, molecular sieves and other chemicals, ceramic fracturing proppants can be used as carriers or substrates to provide stable structure and porous properties, thereby improving the performance of chemicals. 3. Construction field: Ceramic fracturing proppants are mainly used as lightweight aggregates and insulation materials in the construction field. Lightweight aggregates can reduce the weight of buildings and improve the thermal and sound insulation properties of buildings. Thermal insulation materials can be used for heat preservation and insulation of buildings, improving the energy efficiency of buildings. 4. Other fields: In addition to the above application fields, ceramic fracturing proppants can also be used in environmental governance, agriculture, electronics and other fields. For example, in environmental remediation, ceramide fracturing proppants can be used for soil remediation and water treatment. In agriculture, ceramic fracturing proppants can be used as fertilizer carriers and soil amendments. In the electronics field, ceramide fracturing proppants can be used to manufacture electronic components and batteries. In conclusion, ceramide fracturing proppant, as a kind of high performance building material and functional material, has a wide range of applications. With the continuous development of science and technology, its application prospects will be broader. AnYiCheng produces high-quality fracturing ceramic proppants that meet international API and domestic SY/T5108, SY/T6302 standards, with an annual output of 100,000 tons. Our key advantage over domestic competitors lies in our advanced combined grinding, automatic pelletizing, and precise firing technology. We use a fully automated batching system and real-time temperature monitoring to ensure consistent, high-quality products. Strong partnerships with research institutes and a team of experts allow us to adjust production based on customer needs. We prioritize environmental protection with advanced dust control and desulfurization systems, and offer customizable packaging to enhance brand recognition.
What is ceramic proppant used for? Ceramic proppant are the indispensable materials used in acid fracturing and hydraulic fracturing of new and existing natural gas and oil wells, which can increase the output and extend the service life of oil & gas wells. A study of production rates published by the Society of Petroleum Engineers has shown that the additional strength and uniform size and shape of ceramic proppant provide higher performance than other types of proppant. How does ceramic proppant work? The hydraulic fracturing process consists of pumping fluids down a well at pressures sufficient to create fractures in the hydrocarbon-bearing rock formation. Ceramic proppant is transported in the fluid to fill the fracture at a very high pressure. After flowback, the proppant-filled fracture creates a permeable channel through which the hydrocarbons can flow more freely, thus increasing both production rate and service life. Where is ceramic proppant from? As known to all, there is abundant superior bauxite in China .The ceramic proppant is sintered from this bauxite and other additives by the rotary kilns with a temperature more than 1300¡ãC. Its mineral composition is aluminum oxide, silicate and iron ¨C titanium oxide. Why people choose the TOP Ceramic Proppant? Quality Guarantee: API Q1& ISO 9001:2008 certificated, Stim-Lab &Frac-Tech tested. Professional Qualification: more than 10 years¡¯ production and export experience. Stable Supply: annual output over 210,000MT. Reliable Logistics: senior qualified team, highly efficient transportation. Comprehensive Service: spot offer available in North America, and we provide 24/7 service. Our Top Ceramic proppant can be classified as followed: 1. by bulk density: Light density, medium density and high density. 2. by compression strength: 52MPa (7500psi), 69MPa (10000psi), 86MPa (12500psi), 103MPa (15000psi). 3. by specifications: 6-12 mesh, 8-16 mesh, 12-18 mesh, 12-20 mesh, 16-20 mesh, 16-30 mesh, 20-40 mesh, 30-50 mesh, 30-60 mesh, 40-60 mesh, 40-70 mesh, 70-140 mesh, etc. Moreover, we can produce proppants with different specifications according to your particular requirements. Quality is our life! We pay more attention to our technological innovation and quality control. Our company has got the ISO 9001-2008 and API certifications and our TOP CERAMIC PROPPANT meets and exceeds ISO and API standards. It has passed the tests of Frac Tech and Stim- Lab. Our TOP CERAMIC BEADS wins the high evaluations from our customers both at home and abroad, such as CNPC, SIONPEC, etc. Different specifications are available according to customers¡¯ requirement. 1.5MT/bag
Zirconia ceramic ball High hardness, self-lubrication and low density of ceramic balls make it being much smoother than the common ones. Bearing manufacturer and related accessory distributor, valve and pump manufacturer, chemistry and medicine factory 100/1000pcs
He company engaged in the production of the alumina powder materials since 1996. And we nowadays have an output of quality alumina powder materials 1500 tons per year. Taking advantage Of our raw materials of alumina powder materials, our quality armor alumina ceramics are well-known by the stable And reliable quality, goods consistency and small tolerances. The ceramics density can be above 3.88g/cm3, and Bending strength abobe 35ompa , hardness reach 1500kgf. We produce alumina ceramics of various shape and size.It is customorizable.
Ceramic Shaft Sleeve for Slurry Pump and gravel pump is a kind of inorganic nonmetallic material. Its wear-resisting performance is 5 times of high chrome with Mohs hardness 8.9, only after Diamond and Cubic Boron Nitride. Compare with similar products, ceramic density is about 5% higher than others, and double flexural strength higher at normal temperature. Ceramic Slurry Pump spare parts is a kind of inorganic nonmetallic material. Its wear-resisting performance is 5 times of high chrome with Mohs hardness 8.9, only after Diamond and Cubic Boron Nitride. Compare with similar products, ceramic density is about 5% higher than others, and double flexural strength higher at normal temperature. The Ceramic Slurry Pump Parts mainly included impeller, Liners, Throat bush, Volute, Shaft Sleeve etc., the abrasion resistance of ceramic slurry pump parts are 5 times as wearable as high chrome slurry pump parts. However, the weight of ceramic spare parts is only 1/3 of chrome spare parts. Slurry Pump Ceramic Shaft Sleeve which has undergone destructive field tests for over 18 months, has proved to extend part life several times that of steel shaft sleeves on the same pump, same service. Total maintenance costs and downtime were reduced accordingly. slurry pump ceramic shaft sleeves are precision formed of high-density alumina, fired, and ground to size. The hardness of ceramics (9.0 to 9.5 MOH Scale) resists this destructive action, In addition, the ceramic coated sleeve surface is highly polished which, together with its lower coefficient of friction, results in extended sleeve life and long service from the packing. offers part codes for ceramic shaft sleeves include: B075J04, B075J05, C075J04, C075J05, CH075J04, CH075J05, CH076J04, CH076J05, D075J04, D075J05, E075J04, E075J05, F075J04, F075J04, FAM075J04, FAM075J05, FAM076J04, FAM076J05, PE075J04, PE075J05, PF075J04, PF075J05, G075J04, G075G05, SH075J04, SH075J05, SH076J04,SH076J05, GH075J04, GH075J05, GH076J04, GH076J05.
Advantages of 30/50-69MPA Low Density Ceramic Proppant Enhanced Conductivity Thanks to its uniform shape and low-density composition, this proppant facilitates enhanced fluid flow within the fracture network, optimizing conductivity and reservoir drainage. This translates to higher production rates and improved hydrocarbon recovery, driving operational efficiency and profitability. Extended Well Life The exceptional crush resistance and chemical stability of 30/50-69MPA Low Density Ceramic Proppant contribute to prolonged well life and sustained productivity. By mitigating proppant embedment and fracture closure, it ensures uninterrupted hydrocarbon flow, maximizing the lifespan of the well. Cost-Effectiveness While offering superior performance, this proppant remains highly cost-effective, delivering unparalleled value to operators. Its longevity, coupled with minimal maintenance requirements, translates to reduced operational costs and enhanced profitability over the life of the well. Environmental Sustainability With a focus on environmental sustainability, 30/50-69MPA Low Density Ceramic Proppant offers a greener alternative to traditional proppant materials. Its inert composition and minimal environmental footprint make it an eco-friendly choice for hydraulic fracturing operations, aligning with evolving regulatory standards and industry best practices.
Product Application: Ceramic salt cores are primarily used in the casting process of liquid forging aluminum alloy pistons. By forming cavities inside the piston, ceramic salt cores help achieve an internal cooling structure for the piston. Features: High Strength: By adding ceramic additives, ceramic salt cores achieve high strength, enhancing their ability to withstand high temperatures and pressures of aluminum liquid. High Density: Multiple granulation techniques are employed to achieve high density in ceramic salt cores, contributing to the overall quality of the castings. Low Linear Expansion Coefficient: Through innovative sintering techniques, ceramic salt cores achieve a low linear expansion coefficient, reducing the impact of thermal expansion on aluminum alloy pistons. Ceramic salt cores are typically used in the casting of liquid forging aluminum alloy pistons. Compared to traditional salt cores, ceramic salt cores meet the requirements of high-pressure casting processes for salt cores by increasing ceramic additives, using multiple granulation techniques, and innovative sintering techniques to achieve high strength, high density, and low linear expansion coefficient performance.
Product Series: 1260ceramic fiber machine-process board HLGX-234 High-purity ceramic fiber machine-process board HLGX-334 High zirconium ceramic fiber machine-process board HLGX-534 High-purity ceramic fiber flame shield board HLGX-364D High-aluminum ceramic fiber flame shield board HLGX-464D Description ceramic fiber process board and flame shield was processed by vacuum formed technics, the intention of researching this product is to process the self-support and rigid fiber board which had excellent thermal insulation capability Ceramic fiber process board and flame shield board have more intensity than fiber blanket and vacuum formed felt, which apply to the region of requiring rigid intensity otherwise, according to apply requirement, the thermal insulation, abrasion-resistance and intensity of board need to improve more. If there have vacuum formed ceramic fiber board product with a bigger density High purity ceramic fiber flame shield apply to the mostly environment of the highest temperature is 1260 centigrade special formula make its performance reinforced under more than 1000 centigrade environment Ceramic fiber flame shield was an excellent intensity board which is processed with specially additive. This product is tenacity, excellent pressure resistance and thermal insulation &excellent self-support capability; as excellent thermal insulation materials of industrial furnace temperature section The ingredient of ceramic fiber process board and flame shield which included a little organic binder to reinforce their cooling intensity, the organic matter could be burn off at first burning approximately 200 to 300 centigrade Characteristic: low heat storage, low thermal conductivity Non-crisp material ,excellent tensile. Excellent wind corrosion capability. Excellent tenacity excellent thermal stability and thermal shock capability. Excellent sound absorb capability Rigidity, self-support board Excellent desquamate resistance capability Convenient processed or cut Technical index: Product name Huolong ceramic fiber machine-process board Huolong ceramic fiber flame shield board Classification temperature 1260 1400 1260 1400 Product code HLGX-234 HLGX-334 HLGX-534 HLGX-364D HLGX-464D Shrinkage on heating (%) 1000f¦f-24hf_-3 1100f¦f-24hf_-3 1350f¦f-24hf_-3 1100f¦f-24hf_-3 1200f¦f-24hf_-3 Academic thermal conductivity (W/m•k) (average200f¦) 0.065-0.085 0.070-0.090 0.103 (average400f¦) 0.095-0.112 0.110-0.125 0.125 (average600f¦) 0.145-0.165 0.155-0.175 0.151 dampish rate·+·-·¼ f_1 Organic Content·+·-·¼ f_5 Density (kg/m3) 280/300/320 320 specification·+mm·¼ 900/1000/1100f-500/600/700f-20/25/50 800/900f-600/700f-25/30/40/50 Package Plastic bag inside, paper carton outside Quality and environmental system authentication ISO9001-2000 ,ISO14001-1996 Application: Industry of steel :Insulation material of expanded gaps, back-lining, thermal separator sheet and mold Industry of no-ferrous: pouring basket and launder are used for casting copper or copper alloy Industry of ceramic: insulation material of light weight furnace cars structure and furnace hot surface lining, comparting and sheltering from fire in each temperature section. Industry of glass: insulation material in the molten pool back-lining, nozzle Industry of furnace construction: fire-proof material on hot surface(substitute blanket),heavy weight fire-proof material back-lining, expanded gaps Light industry: firebox back-lining of industrial and domestic furnace Petrochemical industry: Heating furnace back-lining material on surface
AYC Ceramic Proppant had been certificated by API, and we will adjust its size and crush rate based on your specific requirements. Ceramic proppants, manufactured from premium materials like high-quality bauxite and coal, undergo ceramic sintering to attain their superior properties. Their high strength makes them a preferable alternative to low-strength proppants like natural quartz sand, glass beads, and metal balls. The ceramic proppants have gained recognition for their capacity to significantly enhance oil and gas production. Advantages of Ceramic Proppants In the ever-evolving landscape of exploration ventures, the quest to reach greater depths in well bores demands proppants of unparalleled strength. While traditional frac sand may crumble under pressure, ceramic proppants emerge as the beacon of durability. Boasting a remarkable crush strength of up to 10,000 psi, these ceramic particles empower drillers to penetrate previously inaccessible shale formations. Conductivity stands as a pivotal factor in ensuring the seamless flow of petroleum products within rock fissures. Ceramic proppants redefine industry standards by offering not just adequacy but superior conductivity. Their elevated uniformity in size, shape, and sphericity paves the way for a smooth flow of natural gas or oil within the wellbore. Additionally, the stable thermal and chemical nature of ceramic proppants acts as a shield against undesirable deposits, ensuring the sustained efficacy of fracturing pathways. The manmade nature of ceramic proppants bestows upon them a level of precision that traditional sand products often lack. Producers can meticulously choose proppants based on various engineered characteristics, tailoring solutions to the unique requirements of each well site. The categorization into Lightweight Ceramic, Intermediate Density Ceramic, and High-Density Ceramic further facilitates the selection of proppants adept at withstanding diverse stress levels. The transformation of ceramic proppants from raw materials to high-performance particles unfolds through a meticulous production process. Commencing with the crushing of raw materials into powder, followed by pelletizing and drying, each stage contributes to the development of proppants with unmatched qualities. Critical steps, such as sintering in a rotary kiln and subsequent cooling in a rotary cooler, elevate these particles to a level of excellence.
