AYC Ceramic Proppant had been certificated by API, and we will adjust its size and crush rate based on your specific requirements. Ceramic proppants, manufactured from premium materials like high-quality bauxite and coal, undergo ceramic sintering to attain their superior properties. Their high strength makes them a preferable alternative to low-strength proppants like natural quartz sand, glass beads, and metal balls. The ceramic proppants have gained recognition for their capacity to significantly enhance oil and gas production.
Advantages of Ceramic Proppants
In the ever-evolving landscape of exploration ventures, the quest to reach greater depths in well bores demands proppants of unparalleled strength. While traditional frac sand may crumble under pressure, ceramic proppants emerge as the beacon of durability. Boasting a remarkable crush strength of up to 10,000 psi, these ceramic particles empower drillers to penetrate previously inaccessible shale formations.
Conductivity stands as a pivotal factor in ensuring the seamless flow of petroleum products within rock fissures. Ceramic proppants redefine industry standards by offering not just adequacy but superior conductivity. Their elevated uniformity in size, shape, and sphericity paves the way for a smooth flow of natural gas or oil within the wellbore. Additionally, the stable thermal and chemical nature of ceramic proppants acts as a shield against undesirable deposits, ensuring the sustained efficacy of fracturing pathways.
The manmade nature of ceramic proppants bestows upon them a level of precision that traditional sand products often lack. Producers can meticulously choose proppants based on various engineered characteristics, tailoring solutions to the unique requirements of each well site. The categorization into Lightweight Ceramic, Intermediate Density Ceramic, and High-Density Ceramic further facilitates the selection of proppants adept at withstanding diverse stress levels.
The transformation of ceramic proppants from raw materials to high-performance particles unfolds through a meticulous production process. Commencing with the crushing of raw materials into powder, followed by pelletizing and drying, each stage contributes to the development of proppants with unmatched qualities. Critical steps, such as sintering in a rotary kiln and subsequent cooling in a rotary cooler, elevate these particles to a level of excellence.
Advantages of 30/50-69MPA Low Density Ceramic Proppant Enhanced Conductivity Thanks to its uniform shape and low-density composition, this proppant facilitates enhanced fluid flow within the fracture network, optimizing conductivity and reservoir drainage. This translates to higher production rates and improved hydrocarbon recovery, driving operational efficiency and profitability. Extended Well Life The exceptional crush resistance and chemical stability of 30/50-69MPA Low Density Ceramic Proppant contribute to prolonged well life and sustained productivity. By mitigating proppant embedment and fracture closure, it ensures uninterrupted hydrocarbon flow, maximizing the lifespan of the well. Cost-Effectiveness While offering superior performance, this proppant remains highly cost-effective, delivering unparalleled value to operators. Its longevity, coupled with minimal maintenance requirements, translates to reduced operational costs and enhanced profitability over the life of the well. Environmental Sustainability With a focus on environmental sustainability, 30/50-69MPA Low Density Ceramic Proppant offers a greener alternative to traditional proppant materials. Its inert composition and minimal environmental footprint make it an eco-friendly choice for hydraulic fracturing operations, aligning with evolving regulatory standards and industry best practices.
Intermediate Density Ceramic Proppant These proppants strike a balance between strength and density, making them versatile for use in a wide range of reservoir conditions. They offer moderate crush resistance and are suitable for fractures subjected to moderate closure stresses. These tiny particles, often overlooked, play a crucial role in hydraulic fracturing. Among the myriad options available, intermediate strength proppant emerges as a standout choice for various reasons. Proppants with intermediate strength offer a compelling advantage in environments characterized by high pressures and temperatures. Their ability to withstand extreme conditions promotes higher fluidity, facilitating efficient operations in HPHT settings. The heart of the matter lies in the unique properties of intermediate strength proppants. Their high compressive strength and thermal stability not only ensure durability but also enhance the flow of oil in challenging HPHT environments. One of the standout features of these proppants is their exceptional conductivity and permeability. This characteristic plays a pivotal role in optimizing the flow of oil, ultimately leading to increased production rates.
The main application areas of ceramic fracturing proppants are: Ceramic fracturing proppant is widely used in oil, natural gas, chemical industry, construction and other fields because of its unique physical properties and wide application fields 1. Oil and Gas extraction: Ceramic fracturing proppants are widely used in oil and gas extraction to increase the production of oil and gas Wells. By injecting ceramic fracturing proppant into oil and gas Wells at high pressure, propping fractures can be formed to increase the permeability of oil and gas Wells and increase oil and gas production. 2. Chemical field: Ceramic fracturing proppants are also widely used in the chemical field. For example, in the process of preparing catalysts, adsorbents, molecular sieves and other chemicals, ceramic fracturing proppants can be used as carriers or substrates to provide stable structure and porous properties, thereby improving the performance of chemicals. 3. Construction field: Ceramic fracturing proppants are mainly used as lightweight aggregates and insulation materials in the construction field. Lightweight aggregates can reduce the weight of buildings and improve the thermal and sound insulation properties of buildings. Thermal insulation materials can be used for heat preservation and insulation of buildings, improving the energy efficiency of buildings. 4. Other fields: In addition to the above application fields, ceramic fracturing proppants can also be used in environmental governance, agriculture, electronics and other fields. For example, in environmental remediation, ceramide fracturing proppants can be used for soil remediation and water treatment. In agriculture, ceramic fracturing proppants can be used as fertilizer carriers and soil amendments. In the electronics field, ceramide fracturing proppants can be used to manufacture electronic components and batteries. In conclusion, ceramide fracturing proppant, as a kind of high performance building material and functional material, has a wide range of applications. With the continuous development of science and technology, its application prospects will be broader. AnYiCheng produces high-quality fracturing ceramic proppants that meet international API and domestic SY/T5108, SY/T6302 standards, with an annual output of 100,000 tons. Our key advantage over domestic competitors lies in our advanced combined grinding, automatic pelletizing, and precise firing technology. We use a fully automated batching system and real-time temperature monitoring to ensure consistent, high-quality products. Strong partnerships with research institutes and a team of experts allow us to adjust production based on customer needs. We prioritize environmental protection with advanced dust control and desulfurization systems, and offer customizable packaging to enhance brand recognition.
Intermediate Density Ceramic Proppant These proppants strike a balance between strength and density, making them versatile for use in a wide range of reservoir conditions.They offer moderate crush resistance and are suitable for fractures subjected to moderate closure stresses. For more information you can contact us directly. Understanding proppant intensity is key to optimizing hydraulic fracturing operations. A proppant is a material used to keep fractures open in the rock formations, allowing oil and gas to flow more freely. In the ceramic proppant market, ceramic proppants are favored for their high strength and conductivity under pressure. The ceramic proppants market continues to grow as demand increases for efficient fracking solutions. So, what is a proppant? Itâ??s an essential component in the fracking process that ensures the successful extraction of resources, with ceramic proppant being one of the most effective options available. Contact us to learn more about the right proppant for your needs.
Plastic bag for inner packaging, woven bag for external packaging
Our products ceramic proppant can be divided into: A. By compressive strength: 52MPa (7500psi), 69MPa (10000psi), 86MPa (12500psi), 103MPa (15000psi); B. By bulk density: low density, medium density, high density; C. By specifications :16-20 mesh ,16-30 mesh ,20-40 mesh ,30-50 mesh ,30-60 mesh ,40-60 mesh ,40-70 mesh ,70-140 mesh, etc. We can also develop and produce different proppant according to your requirements. 1.Low acid solubility 2.High permeability 3.Superior quality and competitive price 4.High crushing strength 5.Superior thermal stability 6.High conductivity 7.Passed authentications of ISO9001:2008 ; API RP56. Plastic bag for inner packaging, woven bag for external packaging.
SEPPE PETRO is a professional supplier and manufacturer of ceramic proppant such as Ultra lightweight, light weight proppant, Intermediate strength proppant , Ultra-High density sintered bauxite proppant that are used in the exploitation of hydraulic fracturing in gas&oil fields. Our company is the largest and most technologically advanced high-tech enterprises of ceramic proppant in China. The company has own independent mining resource, modern production technique and advanced technical force. Our proppants have good sphericity, smooth surface, high compressive strength, and perfect long term conductivity, which have fully exceeded the standards of ISO13503-2 and API RP60. We follow the business concept of Trust, Innovation and Development and provide our clients with professional and individual service in logistics transport.
What is ceramic proppant used for? Ceramic proppant are the indispensable materials used in acid fracturing and hydraulic fracturing of new and existing natural gas and oil wells, which can increase the output and extend the service life of oil & gas wells. A study of production rates published by the Society of Petroleum Engineers has shown that the additional strength and uniform size and shape of ceramic proppant provide higher performance than other types of proppant. How does ceramic proppant work? The hydraulic fracturing process consists of pumping fluids down a well at pressures sufficient to create fractures in the hydrocarbon-bearing rock formation. Ceramic proppant is transported in the fluid to fill the fracture at a very high pressure. After flowback, the proppant-filled fracture creates a permeable channel through which the hydrocarbons can flow more freely, thus increasing both production rate and service life. Where is ceramic proppant from? As known to all, there is abundant superior bauxite in China .The ceramic proppant is sintered from this bauxite and other additives by the rotary kilns with a temperature more than 1300¡ãC. Its mineral composition is aluminum oxide, silicate and iron ¨C titanium oxide. Why people choose the TOP Ceramic Proppant? Quality Guarantee: API Q1& ISO 9001:2008 certificated, Stim-Lab &Frac-Tech tested. Professional Qualification: more than 10 years¡¯ production and export experience. Stable Supply: annual output over 210,000MT. Reliable Logistics: senior qualified team, highly efficient transportation. Comprehensive Service: spot offer available in North America, and we provide 24/7 service. Our Top Ceramic proppant can be classified as followed: 1. by bulk density: Light density, medium density and high density. 2. by compression strength: 52MPa (7500psi), 69MPa (10000psi), 86MPa (12500psi), 103MPa (15000psi). 3. by specifications: 6-12 mesh, 8-16 mesh, 12-18 mesh, 12-20 mesh, 16-20 mesh, 16-30 mesh, 20-40 mesh, 30-50 mesh, 30-60 mesh, 40-60 mesh, 40-70 mesh, 70-140 mesh, etc. Moreover, we can produce proppants with different specifications according to your particular requirements. Quality is our life! We pay more attention to our technological innovation and quality control. Our company has got the ISO 9001-2008 and API certifications and our TOP CERAMIC PROPPANT meets and exceeds ISO and API standards. It has passed the tests of Frac Tech and Stim- Lab. Our TOP CERAMIC BEADS wins the high evaluations from our customers both at home and abroad, such as CNPC, SIONPEC, etc. Different specifications are available according to customers¡¯ requirement. 1.5MT/bag
Ceramic petroleum (fracturing proppant) with high conductivity, crush resistance, and thermo stability. 1.5 t/bag.
