Sintered Metal Porous Filter Elements

What Is Sintered powder filter ? is a process in which a metal powder is passed through a special mold and is formed by high-temperature sintering. By adjusting the particle size of the powder, the process conditions, etc., it is possible to produce a porous metal sintered filter element having a wide range of filtration precision. Main Material ss316 316L and Titanium.. Micron Size 0.2um to 200um Thick-ness 2mm 2.5mm 5mm to 20mm or customized

The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break. Product parameters Material: stainless steel 304 or 316L; Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable); Filtration accuracy: 2um-300um; Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer. Features 1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear. 2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments. 3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications. 4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments. 5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications. Application aspects and industries Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break. Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.

Sintered Porous Filter Element Feature 1. Sintered porous filter element is surface filtration 2. Sintered porous filter element is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth 3. Sintered porous filter element has uniform pore size distribution 4. Wire mesh will not shed in filtration process 5. High compression strength 6. High mechanical strength 7. High rigidity 8. High abrasion resistance 9. Good durability against most liquids, gases and aggressive steam 10. High temperature resistance 11. High filter rating accuracy 12. High filter efficiency 13. Good corrosion resistance 14. Washable and Cleanable 15. Reusable 16. Long service life Sintered Porous Filter Element Technical Parameter Raw Material: SS 316L, SS 304 Filter Media: ZWEN Sintered Wire Mesh Filter Rating: 0.5-300 Microns Filter Efficiency: > 99.99 % Operation Temperature: â?¤ 816 Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others Gasket: PTFE, Viton, Silicone, Buna-n, EPDM Connector: 1. DOE 2. 220 3. 222 4. 226 5. Thread (NPT,BSP,G,M,R) 6. Flange 7. Special customization Application Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry

Polished stainless steel powder filter elements are manufactured using high-quality stainless steel powder that has been processed using advanced technology. These filters have a uniform structure with high porosity and pore diameter ranging from 0.2�¼m to 100�¼m, and porosity between 35% to 60%. Polished stainless steel powder filter elements are available in various shapes and sizes, including cylindrical and disc-shaped. The cylindrical filter elements have a diameter ranging from 10mm to 1000mm, while the disc-shaped filter elements have a diameter ranging from 5mm to 300mm. The filter elements generate uniform filtration and have low resistance, which reduces energy consumption. Products Parameters Material: S304/SS316L Outer diameter: 5~300mm Length: 10~1000mm (more than 1000mm can be welded) Filtration accuracy: 0.2um~100um Surface treatment Polished Inlet/outlet connection Screw thread, flange Features durability, corrosion resistance, and high-temperature tolerance can be cleaned and reused multiple times Additionally, the polishing process helps to create a smoother surface, which can improve the filter's efficiency and reduce the risk of clogging. Compatibility: Polish stainless steel filters are compatible with a wide range of liquids and gases, including corrosive and high-temperature fluids. They are also resistant to many chemicals, making them suitable for use in harsh environments. Products Applications Food Industry: Polish stainless steel filters are commonly used in the food industry to remove contaminants such as bacteria, yeast, and sediment from liquids. They are used in various applications, including filtering wine and beer, filtering cooking oil, and clarifying juices and syrups. Pharmaceutical Industry: In the pharmaceutical industry, Polish stainless steel filters are used to remove impurities and particles from liquids used in drug production. They are also used in sterile filtration to remove microorganisms and other contaminants from pharmaceutical solutions. Water Treatment: Polish stainless steel filters are used in water treatment to remove impurities and particles from water. They are commonly used to filter drinking water, wastewater, and industrial process water. Compatibility with Extreme Temperatures: Polish stainless steel filters are compatible with extreme temperatures, making them suitable for use in high-temperature applications. They can withstand temperatures up to 1000 F (538 C) and are commonly used in applications such as high-temperature gas filtration.

TOPTITECH's 30" SUS 316L Sintered Alloy Porous Filter Elements are crafted from premium SUS 316L stainless steel alloy, ensuring durability and reliability in demanding environments. The sintered alloy construction provides excellent resistance to heat, corrosion, and physical wear, making them ideal for challenging filtration applications. The linked pores in the porous structure of the 30" SUS 316L Sintered Alloy Porous Filter Elements facilitate the effective removal of pollutants. The large surface area facilitates optimal particle capture, ensuring high filtration efficiency while minimizing pressure drop. With customizable configurations available, TOPTITECH can tailor the pore size, thickness, and shape to meet specific filtration needs. Parameter Material: SUS 316L Length: 30â?? Diameter: 30mm Pore size: 15 um Wall thickness: 2.5mm Connector: 1/2â?? NPT Features Exceptional Durability: Our 30" SUS 316L Sintered Alloy Porous Filter Elements are constructed using high-quality SUS 316L stainless steel, ensuring unmatched strength and stability. These filter elements are designed to withstand demanding environments, offering long-lasting performance and reliability. High Filtration Efficiency: With a porous structure and interconnected pores, these filter elements provide efficient contaminant removal. The large surface area facilitates optimal particle capture, resulting in high filtration efficiency while minimizing pressure drop. This ensures effective filtration and maintains the overall efficiency of industrial processes. Robust Heat and Corrosion Resistance: The sintered alloy material of these filter elements provides excellent resistance to heat and corrosion. They can operate reliably in high-temperature environments and withstand the corrosive effects of chemicals, ensuring prolonged service life and consistent filtration performance. Customizable Configurations: We offer customizable configurations for our filter elements, allowing for adjustments in pore size, thickness, and shape to meet specific filtration requirements. This customization ensures that the filter elements are tailored to the unique needs of each application, optimizing filtration performance and achieving desired results. Wide Range of Applications: The 30" SUS 316L Sintered Alloy Porous Filter Elements find extensive use across various industrial sectors. Whether in petrochemical, pharmaceutical, food and beverage, or water treatment applications, these filter elements deliver reliable filtration solutions. Their robust construction and superior filtration performance make them a trusted choice for critical filtration tasks, ensuring clean and purified fluids while maintaining process efficiency.

Product Introduction The titanium rod filter element is made of industrial high-purity titanium powder (99.4%). No particle falling off, no secondary pollution of the original solution, in line with food hygiene and pharmaceutical GMP requirements. Good mechanical performance can be press-filtered or suction-filtered, and easy to operate. Low differential pressure, small footprint, and large flow. It can be regenerated online, is easy to clean, and has a long service life (usually several times that of membrane filter elements) Parameters Filtration accuracy: 0.22�¼m-100�¼m Porosity: 28-50% Air permeability: 0.02-20M3cm/m2h.mmH2O Compressive strength: 0.5-1.5Mpa Temperature resistance: 280�°C (wet state) Connection:M20 M30 M36 M42 215 222 226 DOE and customized Maximum working pressure difference: 0.6Mpa All specifications can be customized. Application With its unique performance, titanium rod filter element can be widely used in pharmaceutical industry, water treatment industry, food industry, bioengineering, chemical industry, petrochemical industry, metallurgical industry and gas purification fields. Typical uses include: In the pharmaceutical industry, it is used for decarbonization filtration in the concentrated preparation of large infusions, small injections, eye drops, and oral liquids, and security filtration before terminal filtration in the diluted preparations. Impurity removal and filtration in the production process of raw materials, decarbonization filtration and fine filtration of materials. Security filtration of ultrafiltration, RO and EDI systems in the water treatment industry, filtration after ozone sterilization and ozone aeration. Decarbonization filtration and precision filtration of liquid products, liquid raw materials, and pharmaceutical intermediates in the chemical industry, filtration and recovery of ultrafine fine particles and catalysts, precision filtration after resin adsorption, and impurity removal and filtration of system heat transfer oil and materials, catalysis Gas rest purification, etc. High-temperature decarbonization and white clay filtration in the dye industry.

Stainless steel pleated filters cartridge is a type of filter element that is made from stainless steel and designed with a pleated structure. The pleats increase the surface area of the filter, which provides more capacity for capturing contaminants.  Stainless steel pleated filter cartridge is known for their high strength, durability, and resistance to heat and corrosion. They are commonly used in industrial applications where high-performance filters are required for filtering fluids and gases.  parameters Material:stainless steel304, 304L, 304HC, 316, 316L, 321, 430 or as per you request. Filter rating 1-300 microns Flow rate: 80-200l/min Working pressure:1.5 bar-250 bar Working medium:The common polymer industrial, included rubber, plastic, liquid emulsion,etc. Working temperature: 600 Features 1.High Strength Against High Differential Pressures: These filters can withstand high differential pressures without loss of their filtration efficiency or structural integrity. 2.Large Surface and Filtration Area: The pleated design of these filters results in more pleats in the stainless steel filter, which means a larger surface and filtration area. This provides a greater ability to capture contaminants. 3.Washable and Reusable: The stainless steel filter element is washable and reusable, which prolongs its service life and reduces the frequency of filter replacement. This saves money and reduces waste. 4.Excellent Heat and Corrosion Resistance: These filters are highly resistant to heat and corrosion, making them suitable for use in harsh environments where other filters may fail. Applications Oil and gas production: are used in the oil and gas industry to filter out contaminants from crude oil, natural gas, and other fluids. Chemical processing: These filters are used in chemical processing to remove impurities from chemicals and solvents. Water treatment: are used in water treatment plants to remove sediment, debris, and other contaminants from the water supply. Food and beverage production: These filters are used in the food and beverage industry to filter out impurities and ensure product quality. Pharmaceutical production: are used in the pharmaceutical industry to filter out contaminants and ensure product purity. Automotive and aerospace industries: These filters are used in the automotive and aerospace industries to filter out contaminants from hydraulic fluid, lubricating oil, and other fluids used in machinery. Industrial air filtration: are used for industrial air filtration to remove dust, smoke, and other airborne contaminants from the air.

Bronze powder sintered filter elements are created by sintering bronze alloy powder at high temperatures. They exhibit high filtration precision, good air permeability, high mechanical strength, and excellent suitability for high working temperatures and impact resistance. These elements find application in various fields, including pneumatic components, the chemical industry, and environmental protection. TOPTITECH produces porous filter tubes that can be hollow or blind, with a minimum wall thickness of 1 mm. The tubes are made by isostatic compaction of powder in a flexible mold with the negative shape of the part, followed by sintering. The pore sizes can range from 0.2 to 100 microns. These filters find used as filter cartridges or aerators for high flow rates. They can be utilized as tubes straight away or with connectors of different geometry added at the ends. Porous elements of various shapes, structures, different particle sizes, and porosity can be produced according to user requirements. Examples include covers, caps, sheets, tubes, and rod-shaped filter elements. Parameter Filter material: Bronze powder Pore size: 30 microns Porosity: 30%-50% Filter length: 80mm Outer diameter: 50mm Features Efficient filtration: The porous structure of the bronze filter allows for efficient filtration of liquids and gases. High-temperature resistance: The bronze filter can withstand high temperatures, making it suitable for use in high-temperature environments such as the chemical and petrochemical industries. Corrosion resistance: The bronze filter is highly resistant to corrosion, making it ideal for use in corrosive environments such as the marine and oil, and gas industries. Durable: The sintering process used to create the bronze filter results in a durable material that can withstand harsh operating conditions. Applications Fluidized bed: Porous bronze filters are used in fluidized bed reactors to remove impurities and maintain a consistent fluidized bed. Chemical industry: Porous bronze filters are used in the chemical industry to filter and separate chemicals for various applications. Oil and gas industry: Porous bronze filters are used in the oil and gas industry to filter impurities from crude oil and natural gas. Marine industry: Porous bronze filters are used in the marine industry to filter seawater for various applications. Automotive industry: Porous bronze filters are used in the automotive industry to filter oil and fuel for internal combustion engines.

The SUS 316L powder sintered small filter element is made of 316L powder pressed through a mold and then sintered at high temperature. It adopts its technology and strictly controls every step of the production process, including powder particle distribution, molding and sintering. It has high mechanical strength, high temperature resistance and corrosion resistance. The SUS 316L powder sintered small filter element has good, uniform pore size distribution, good air permeability, cleanable regeneration, weldable and mechanically processable, etc. By adjusting the powder particle size and process conditions, it is possible to produce porous metal sintered filter elements with a wide range of filtration accuracy. Product parameters Material: 316L, 304 Specifications: OD 8- 37mm Length 10-50mm Accuracy: 1-50 m Temperature resistance: 600 Maximum working pressure difference: 0.6Mpa Application Environment Nitric acid, sulfuric acid, acetic acid, oxalic acid, phosphoric acid, 5% hydrochloric acid, molten sodium, liquid hydrogen, liquid nitrogen, hydrogen sulfide, acetylene, water vapor, hydrogen, coal gas, carbon dioxide gas and other environments Product features 1. Good mechanical properties 2. Stable shape 3. Good air permeability 4. Good chemical stability, high temperature resistance, acid and alkali resistance, fire prevention and anti-static 5. High temperature resistance 6. Uniform bubbles, wide range of gas dispersion, no clogging Product applications 1. Catalyst recovery 2. Gas-liquid filtering and separation in the sectors of fermentation for environmental protection, medicine, beverage, food, metallurgy, and petroleum.3. Dust removal, sterilization and oil mist removal for various gases and steam 4. Noise reduction, flame resistance, gas buffer Craftsmanship The first step is to screen high-quality stainless steel 316L powder particles that meet the requirements according to the needs, and then use a custom-made mold for powder molding. After the molding is completed, put the product into a high-temperature vacuum furnace for sintering, and finally take it out for cooling and demoulding, and finally connect the interface by welding or riveting and then put into use. Filtration principle A sintered metal microporous filter element made of stainless steel is used to separate microscopic particles and filter a variety of materials. The interior is hollow and the wall thickness is uniform. The other end is open with one end shut.The material of the cylindrical cylinder wall is made of stainless steel sintered metal microporous material and make the function of filtration and separation.