Sintered Porous Filter Element Feature
1. Sintered porous filter element is surface filtration
2. Sintered porous filter element is good for backwash because the pore passage of zwen sintered wire mesh aperture is very smooth
3. Sintered porous filter element has uniform pore size distribution
4. Wire mesh will not shed in filtration process
5. High compression strength
6. High mechanical strength
7. High rigidity
8. High abrasion resistance
9. Good durability against most liquids, gases and aggressive steam
10. High temperature resistance
11. High filter rating accuracy
12. High filter efficiency
13. Good corrosion resistance
14. Washable and Cleanable
15. Reusable
16. Long service life
Sintered Porous Filter Element Technical Parameter
Raw Material: SS 316L, SS 304
Filter Media: ZWEN Sintered Wire Mesh
Filter Rating: 0.5-300 Microns
Filter Efficiency: > 99.99 %
Operation Temperature: â?¤ 816
Outside Diameter: 10 mm, 15 mm, 25 mm, 30 mm, 50 mm, 60 mm, 63.5 mm, 65 mm,100 mm,150 mm, 250 mm, 380 mm, 500 mm or others
Length: 40 mm, 90 mm, 127 mm, 254 mm, 508 mm, 762 mm, 1016 mm or others
Gasket: PTFE, Viton, Silicone, Buna-n, EPDM
Connector:
1. DOE
2. 220
3. 222
4. 226
5. Thread (NPT,BSP,G,M,R)
6. Flange
7. Special customization
Application
Polyester filtration, polymer filtration, high viscosity filtration, fuels and lubricants filtration, oil filtration, steam filtration, high temperature gas filtration, high temperature liquid filtration, steam filtration, potable and process water filtration, beverages filtration, detergent filtration, solvents filtration, pharmaceutical industry, chemical industry, chemical fiber industry, food industry
TOPTITECH's 30" SUS 316L Sintered Alloy Porous Filter Elements are crafted from premium SUS 316L stainless steel alloy, ensuring durability and reliability in demanding environments. The sintered alloy construction provides excellent resistance to heat, corrosion, and physical wear, making them ideal for challenging filtration applications. The linked pores in the porous structure of the 30" SUS 316L Sintered Alloy Porous Filter Elements facilitate the effective removal of pollutants. The large surface area facilitates optimal particle capture, ensuring high filtration efficiency while minimizing pressure drop. With customizable configurations available, TOPTITECH can tailor the pore size, thickness, and shape to meet specific filtration needs. Parameter Material: SUS 316L Length: 30â?? Diameter: 30mm Pore size: 15 um Wall thickness: 2.5mm Connector: 1/2â?? NPT Features Exceptional Durability: Our 30" SUS 316L Sintered Alloy Porous Filter Elements are constructed using high-quality SUS 316L stainless steel, ensuring unmatched strength and stability. These filter elements are designed to withstand demanding environments, offering long-lasting performance and reliability. High Filtration Efficiency: With a porous structure and interconnected pores, these filter elements provide efficient contaminant removal. The large surface area facilitates optimal particle capture, resulting in high filtration efficiency while minimizing pressure drop. This ensures effective filtration and maintains the overall efficiency of industrial processes. Robust Heat and Corrosion Resistance: The sintered alloy material of these filter elements provides excellent resistance to heat and corrosion. They can operate reliably in high-temperature environments and withstand the corrosive effects of chemicals, ensuring prolonged service life and consistent filtration performance. Customizable Configurations: We offer customizable configurations for our filter elements, allowing for adjustments in pore size, thickness, and shape to meet specific filtration requirements. This customization ensures that the filter elements are tailored to the unique needs of each application, optimizing filtration performance and achieving desired results. Wide Range of Applications: The 30" SUS 316L Sintered Alloy Porous Filter Elements find extensive use across various industrial sectors. Whether in petrochemical, pharmaceutical, food and beverage, or water treatment applications, these filter elements deliver reliable filtration solutions. Their robust construction and superior filtration performance make them a trusted choice for critical filtration tasks, ensuring clean and purified fluids while maintaining process efficiency.
Fe3al filter element Product material and specifications 1. This filter element is formed by isostatic pressure and vacuum sinter. In order to get high filtration precision and permeability at the same time, composite structure is designed, one is supporting layer with high intensity, big pore and low resistance drop. The other is membrane layer with small pore and low resistance drop. 2. Two layers are all fe3al, so there is good bond strength after vacuum sinter. 3. Maximum length is 1500mm, a longer one can get with weld. 4. Widely used in coal chemical industry because of its good sulfur corrosion resistance Main performance indicators 1. Filtering accuracy 0.3-3m 2. Heat resistance: it can be used under 700 for long term: 3. Corrosion resistance: the product has excellent high temperature oxidation resistance and resistance to sulfur corrosion. Main products 1) high temperature high pressure fly ash filter system; 2) lock hopper filter; 3) discharge tank filter; 4) high pressure co/nfilter; 5) medium/high pressure nfilter; 6) fly ash discharge tank filter; 7) fly ash gas stripping tank filter; 8) fly ash storage tank filter.
Product Introduction The titanium rod filter element is made of industrial high-purity titanium powder (99.4%). No particle falling off, no secondary pollution of the original solution, in line with food hygiene and pharmaceutical GMP requirements. Good mechanical performance can be press-filtered or suction-filtered, and easy to operate. Low differential pressure, small footprint, and large flow. It can be regenerated online, is easy to clean, and has a long service life (usually several times that of membrane filter elements) Parameters Filtration accuracy: 0.22�¼m-100�¼m Porosity: 28-50% Air permeability: 0.02-20M3cm/m2h.mmH2O Compressive strength: 0.5-1.5Mpa Temperature resistance: 280�°C (wet state) Connection:M20 M30 M36 M42 215 222 226 DOE and customized Maximum working pressure difference: 0.6Mpa All specifications can be customized. Application With its unique performance, titanium rod filter element can be widely used in pharmaceutical industry, water treatment industry, food industry, bioengineering, chemical industry, petrochemical industry, metallurgical industry and gas purification fields. Typical uses include: In the pharmaceutical industry, it is used for decarbonization filtration in the concentrated preparation of large infusions, small injections, eye drops, and oral liquids, and security filtration before terminal filtration in the diluted preparations. Impurity removal and filtration in the production process of raw materials, decarbonization filtration and fine filtration of materials. Security filtration of ultrafiltration, RO and EDI systems in the water treatment industry, filtration after ozone sterilization and ozone aeration. Decarbonization filtration and precision filtration of liquid products, liquid raw materials, and pharmaceutical intermediates in the chemical industry, filtration and recovery of ultrafine fine particles and catalysts, precision filtration after resin adsorption, and impurity removal and filtration of system heat transfer oil and materials, catalysis Gas rest purification, etc. High-temperature decarbonization and white clay filtration in the dye industry.
Performance feature: 1. Shape stability self-supporting structural elements suitable for high differential pressures; 2. High heat resistance and thermal stability; 3. Defined permeability and filtration properties; 4. Back-flushing and easy cleaning; Product style: plate, tube, some special structures can be obtained by welding. Materials: stainless steel, monel alloy, inconel alloy, fe3al, tial, nial, ni, ti, cu etc; Typical product: fe3al filter element
What Is Sintered powder filter ? is a process in which a metal powder is passed through a special mold and is formed by high-temperature sintering. By adjusting the particle size of the powder, the process conditions, etc., it is possible to produce a porous metal sintered filter element having a wide range of filtration precision. Main Material ss316 316L and Titanium.. Micron Size 0.2um to 200um Thick-ness 2mm 2.5mm 5mm to 20mm or customized
TOPTITECH's 30" SUS 316L Sintered Alloy Porous Filter Elements are crafted from premium SUS 316L stainless steel alloy, ensuring durability and reliability in demanding environments. The sintered alloy construction provides excellent resistance to heat, corrosion, and physical wear, making them ideal for challenging filtration applications. The linked pores in the porous structure of the 30" SUS 316L Sintered Alloy Porous Filter Elements facilitate the effective removal of pollutants. The large surface area facilitates optimal particle capture, ensuring high filtration efficiency while minimizing pressure drop. With customizable configurations available, TOPTITECH can tailor the pore size, thickness, and shape to meet specific filtration needs. Parameter Material: SUS 316L Length: 30â?? Diameter: 30mm Pore size: 15 um Wall thickness: 2.5mm Connector: 1/2â?? NPT Features Exceptional Durability High Filtration Efficiency Robust Heat and Corrosion Resistance Customizable Configurations Wide Range of Applications What is 1/2â?? NPT connector? The 1/2â?? NPT interface refers to a common standard for pipe threads used in connecting fittings and components. NPT stands for National Pipe Taper, which is a widely adopted thread standard in the United States. In this product, 1/2â?? NPT indicates that the thread size of the interface is 1/2 inch. NPT interfaces feature a tapered thread design, where the threads gradually narrow toward the end of the pipe, creating a cone shape. This design ensures a secure connection that helps prevent oil or gas leakage effectively. The 1/2â?? NPT interface finds extensive applications in various industries, including fluid and gas transfer systems, pipe connections, valves, instruments, and other equipment involving pipe connections. It is widely embraced in industrial settings due to its ease of installation, high reliability, and ability to withstand high-pressure and temperature environments. It is important to note that NPT interfaces are tapered thread standards and are not compatible with parallel threads (such as NPS). Therefore, when selecting and connecting fittings, it is crucial to ensure the use of the same type of thread to achieve tight and reliable connections.
The multi-layer metal sintered mesh filter element is made of metal meshes with different wire diameters and meshes sorted in a certain order and sintered at high temperature. It has higher strength than stainless steel fiber felt, better permeability than metal powder products, uniform pore size distribution, good permeability, high strength, strong corrosion resistance, high temperature resistance, weldable, renewable, long life, easy to clean and not easy to break. Product parameters Material: stainless steel 304 or 316L; Size: 1000mmx500mm, 1200mmx600mm, 1000mmx1000mm (customizable); Filtration accuracy: 2um-300um; Classification: single-layer, double-layer, three-layer, five-layer, seven-layer and multi-layer metal Note: Special specifications can be customized according to the requirements of the buyer. Features 1.High strength and durability: This feature is achieved through high temperature sintering, which is a process of sintering material through heat and pressure without melting it. The high temperature sintering process enables the material to have a high level of strength and durability, making it resistant to wear and tear. 2.Anti-corrosion and heat resistance: This material can withstand high temperatures up to 600 C and is resistant to corrosion, which makes it ideal for use in harsh environments. 3.Steady filter rating: This material has a steady filter rating that ranges from 2 micron to 300 microns. This means that it can effectively filter out particles of different sizes, making it suitable for a wide range of applications. 4.Filter mesh not easy to deform: The filter mesh is protected by two layers, which makes it difficult to deform. This feature ensures that the filter mesh maintains its shape and continues to function effectively even under high pressure or high viscosity environments. 5.Versatile in manufacturing processes: This material can be cut, bent, punched, stretched, and welded, making it versatile in manufacturing processes. It can be easily customized to fit different shapes and sizes, making it suitable for a wide range of applications. Application aspects and industries Metal meshes of various wire sizes are sorted in a specific sequence, sintered at high temperatures, and used to create the multi-layer metal sintered mesh filter element. It is stronger than stainless steel fiber felt, more permeable than metal powder goods, evenly distributed pore size, strong corrosion resistance, high temperature resistance, weldable, renewable, long-lasting, simple to maintain, and difficult to break. Multi-layer metal sintered mesh filter elements have many applications in the filtration of high-temperature and high-pressure media (liquid-solid separation, gas-solid separation), including oil sand separation in oil fields, high temperature gas dust removal, beverage filtration, oil filtration, and water treatment.
The SUS 316L powder sintered small filter element is made of 316L powder pressed through a mold and then sintered at high temperature. It adopts its technology and strictly controls every step of the production process, including powder particle distribution, molding and sintering. It has high mechanical strength, high temperature resistance and corrosion resistance. The SUS 316L powder sintered small filter element has good, uniform pore size distribution, good air permeability, cleanable regeneration, weldable and mechanically processable, etc. By adjusting the powder particle size and process conditions, it is possible to produce porous metal sintered filter elements with a wide range of filtration accuracy. Product parameters Material: 316L, 304 Specifications: OD 8- 37mm Length 10-50mm Accuracy: 1-50 m Temperature resistance: 600 Maximum working pressure difference: 0.6Mpa Application Environment Nitric acid, sulfuric acid, acetic acid, oxalic acid, phosphoric acid, 5% hydrochloric acid, molten sodium, liquid hydrogen, liquid nitrogen, hydrogen sulfide, acetylene, water vapor, hydrogen, coal gas, carbon dioxide gas and other environments Product features 1. Good mechanical properties 2. Stable shape 3. Good air permeability 4. Good chemical stability, high temperature resistance, acid and alkali resistance, fire prevention and anti-static 5. High temperature resistance 6. Uniform bubbles, wide range of gas dispersion, no clogging Product applications 1. Catalyst recovery 2. Gas-liquid filtering and separation in the sectors of fermentation for environmental protection, medicine, beverage, food, metallurgy, and petroleum.3. Dust removal, sterilization and oil mist removal for various gases and steam 4. Noise reduction, flame resistance, gas buffer Craftsmanship The first step is to screen high-quality stainless steel 316L powder particles that meet the requirements according to the needs, and then use a custom-made mold for powder molding. After the molding is completed, put the product into a high-temperature vacuum furnace for sintering, and finally take it out for cooling and demoulding, and finally connect the interface by welding or riveting and then put into use. Filtration principle A sintered metal microporous filter element made of stainless steel is used to separate microscopic particles and filter a variety of materials. The interior is hollow and the wall thickness is uniform. The other end is open with one end shut.The material of the cylindrical cylinder wall is made of stainless steel sintered metal microporous material and make the function of filtration and separation.
Sintered Porous Plastic is a semi-rigid, open-cell porous material made by a process known as sintering. It is permeable to fluids, the permeability being adjustable. Porous Plastics have magnificent elasticity, high physical strength, and are lightweight providing a rugged easily handled part. Plastic materials are formed by sintering for applications that require materials of specific porosity. Sintered plastic porous components are used in filtration and to control fluid and gas flows. Our porous tube is strong at various wall thicknesses with the ability to withstand high pressure. Also, the plastic material is resistant to many chemicals and a wide range of temperatures.