Pistons are made from aluminium with high silicon content, resulting in a very abrasive material.
High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy.
In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD.
Description: Pistons are made from aluminium with high silicon content, resulting in a very abrasive material. High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy. In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD. Details (1) The hardness of PCD can reach as high as 8000HV, which is 8 to 12 times of cemented carbide. (2) The thermal conductivity of PCD is 700W/mk, 1.5 ~ 9 times of cemented carbide,even higher than PCBN and copper alloy; (3) The friction coefficient and expansion coefficient of PCD are small; (4) PCD and non-ferrous metals and non-metallic materials, the affinity between small; (5) Sharp edge and blade surface roughness Applications of PCD Grooving Tool for Pistons: The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron. PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc. Application Cases of PCD Grooving Tool for Pistons: Advantages of PCD Grooving Tool for Pistons: Enables high-speed machining while maintaining longer tool life. Provides consistent products, simplified quality control, and lower cost. Maximum stability. Maximum economy. Maximum feed/speed. Suitable for general and optimized final machining Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: ISO9001:2008 FOB Port: Shanghai Qingdao Guangzhou
PCD grooving tools are used for finishing processing ring grooves of piston. Specification More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs. Applications of PCD grooving tools: Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces. Advantages of PCD grooving tools: * The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing. * PCD grooving tools with high precision, good wear resistance. * The PCD ring grooving tools' precision can reach 3 -4 �¼m . * Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process. * The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools. * Ewag precision Manual grinding machine * Technical team with over 10 years experience
Brief Introductions: Type: PCD slotter Application: Grooving Specification: Customized Brand Mark: Moresuperhard Trade Terms: FOB Packages: Hard carton Delivery Time: 15 workdays by express Introductions of Moresuperhardâ??s PCD slotter More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi-functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs. Advantages of Moresuperhard PCD slotter The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing. PCD grooving tools for piston PCD grooving tools with high precision, good wear resistance. The PCD ring grooving tools' precision can reach 3 -4 m. Piston is made of aluminum alloy containing more than 17% silicon, has strong wear resistance that needs more high wear resistant PCD tools to process. The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools Ewag precision Manual grinding machine Technical team with over 10 yearsâ?? experience Service: Detailed Specifications can be customized! Provide after-sales service. Technical support on usage. Return and exchange of products for non-human reasons. About us: MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries. With innovative and creative development conception, MORESUPERHARD is tirelessly striving to provide excellent design, superior quality and perfect service to world-wide customers. More than 1000+ customers benefit from our professional technical services.
PCD forming tool is your professional and accurate tool in batch processing. Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications. It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency. With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used. Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production. Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD forming tool is your professional and accurate tool in batch processing. Imported PCD tool head material and imported tool shank are selected. The diamond is processed into special Angle, radian and geometric shape by professional cutting, grinding and grinding technology, and inserted and welded on the handle body of certain specifications. It is convenient to use in the process of processing products, which saves the grinding time, reduces the cost, ensures the processing quality and improves the production efficiency. With the rapid development of automobile parts manufacturing industry, air conditioning manufacturing industry and motor manufacturing industry, the application of straight shank, HSK, BT connected PCD tools in its industry is also more widely used. Its high precision customization, suitable for high speed cutting, there is more reliable stability, rigidity, the realization of the processing production. Mainly used in: automobile engine cylinder block, cylinder head, valve guide, base hole and guide hole, cone surface of seat, gearbox shell, gear, output shaft and other processing.
PCD inserts can be used for cutting other non-ferrous metals such as aluminum alloys and non-metals such as fiber-reinforced plastics (GFK and CFK), hard rubber, wood, fiberboard, melamine resin polymer materials and fiber-reinforced metals (MMC). Using cutting tools with diamond coating, you can get faster cutting speed and longer tool life, and the quality and accuracy of the surface of the processed material will be higher. Specification 95%-99% of the components of PCD (polycrystalline diamond) are carbon isotope C12, and its thermal conductivity is 50% better than natural diamond and 2 times faster than copper. Diamond is a hard material, using a special high temperature and high pressure process, a tight layer of polycrystalline diamond can be pasted on the cemented carbide substrate
More SuperHard PCD cutting tool blanks in the size of 5�¼mã??10�¼m and 25�¼m can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic,intensified planks and non-farrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm. PCD Cutting Tool Blanks Application Recommendation * W5 fine grain size(excellent surface finish) Characters: Average grain size: 5�¼m, High diamond content over90%, Laser cutting ,wire EDM cutting Applications:Aluminum, Brass/Copper,Precious metals, Wood composites,Plastic * W10 medium grain size (excellent resistance, good surface finish) Characters:Average grain size: 10�¼m, High diamond content over 90%, Laser cutting ,wire EDM cutting Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides * W25 coarse grain size(Long life, extremely high wear resistance) Characters:Average grain size: 25�¼m, High diamond contentover 90%, Laser cutting ,wire EDM cutting.
PCD cutting tool blanks, PCD blanks Size: 62mm PCD blanks, 58mm PCD blanks, 51mm PCD blanks, 48mm PCD blanks, etc. Type: Triangle, Cylindrical, Square, Flake, etc. Application: PCD blanks are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. Details More SuperHard PCD cutting tool blanks in the size of 5μmã??10μm and 25μm can be used in super-fine processing and fine. They are applicable to the processing of non-metal materials as wood, ceramic, intensified planks and non-ferrous material as copper and aluminum. We can supply all kinds of PCD cutting tool blanks that diameter can reach 62mm PCD Cutting Tool Blanks Application Recommendation * W5 fine grain size (excellent surface finish) Characters: Average grain size: 5μm, High diamond content over90%, Laser cutting, wire EDM cutting Applications: Aluminum, Brass/Copper, Precious metals, Wood composites, Plastic * W10 medium grain size (excellent resistance, good surface finish) Characters: Average grain size: 10μm, High diamond content over 90%, Laser cutting, wire EDM cutting Applications:ï¼?14% Si/Al alloys, Copper alloys, Graphite and graphite composites, Green ceramics and carbides * W25 coarse grain size (Long life, extremely high wear resistance) Characters: Average grain size: 25μm, High diamond content over 90%, Laser cutting, wire EDM cutting Applications:14% Si/Al alloys, metal matrix composites, Bi-metals(aluminum/ castiron), sintered ceramics and carbides
Name: PCD Cutting Tool Blanks Brief IntroductionMore SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. Type: Triangle, Cylindrical, Square, Flake, Etc Details More SuperHard PCD Cutting Tool Blanks In The Size Of 5μm�10μm And 25μm Can Be Used In Super-Fine Processing And Fine. They Are Applicable To The Processing Of Non-Metal Materials As Wood, Ceramics,Intensified Planks And Non-Farrous Material As Copper And Aluminum. We Can Supply All Kinds Of PCD Cutting Tool Blanks That Diameter Can Reach 58mm . Model Product No Ang Diameter (Mm) Thickness (Mm) MoreD30 360 30 1.6, 2.0, 3.2 MoreD42 360 42 1.6, 2.0, 3.2 MoreD48 360 48 1.6, 2.0, 3.2 MoreD51 360 51 1.6, 2.0, 3.2 MoreD58 360 58 1.6, 2.0, 3.2 Note:The Products Can Be Manufactured Per Customer Request As Non-Standard Shapes Such As Rectangular, Square, Triangle, Rhombus, Sector And So On. Advantages: 1. High hardness, abrasion resistance and impact resistance 2. High speed, good surface finish, long life and high efficiency 3. Cutter layout is force balanced to drill a precise round hole and reduce bit whirl 4. Gauge pads have tungsten carbide inserts for maximum wear resistance 5. The diamond layer with thickness over 1 mm increases abrasion resistance of PDC cutter Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also produces a series of diamond and CBN tools, welcome to consult and choose at any time
