Pistons are made from aluminium with high silicon content, resulting in a very abrasive material. High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy. In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD.
Description: Pistons are made from aluminium with high silicon content, resulting in a very abrasive material. High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy. In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD. Details (1) The hardness of PCD can reach as high as 8000HV, which is 8 to 12 times of cemented carbide. (2) The thermal conductivity of PCD is 700W/mk, 1.5 ~ 9 times of cemented carbide,even higher than PCBN and copper alloy; (3) The friction coefficient and expansion coefficient of PCD are small; (4) PCD and non-ferrous metals and non-metallic materials, the affinity between small; (5) Sharp edge and blade surface roughness Applications of PCD Grooving Tool for Pistons: The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron. PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc. Application Cases of PCD Grooving Tool for Pistons: Advantages of PCD Grooving Tool for Pistons: Enables high-speed machining while maintaining longer tool life. Provides consistent products, simplified quality control, and lower cost. Maximum stability. Maximum economy. Maximum feed/speed. Suitable for general and optimized final machining Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: ISO9001:2008 FOB Port: Shanghai Qingdao Guangzhou
PCD Grooving Tools Are Used For Finishing Processing Ring Grooves Of Piston. Name: PCD Grooving Tools Application: Aluminum Alloy Pistons And Non Ferrou Details Introductionï¼?More Superhard Grooving Tools Are Successfully Used In Many Automobile And Engineering Industries For Grooving Aluminum And Non-Ferrous And Ferrous Metals. With High Precision And Multi Functional Capabilities, Reducing Grooving Time, Increasing Productivity And Reducing Through-Put Time With Lower Tooling Costs. Applications Of PCD Grooving Tools: Grooving Aluminum Alloy Pistons And Non Ferrous Parts. The PCD External Grooving Tools Are Used To Groove And Cut Various Materials Including Copper, Aluminum,Copper Alloy, Aluminum Alloy, Tungsten Carbide And Nonmetal Work Pieces. Advantages Of PCD Grooving Tools: * The Special Carbide Substrate And High Wear Resistance Of PCD Material, Effectively Overcome Easily Cutting Knife In The Processing. * PCD Grooving Tools With High Precision, Good Wear Resistance. * The PCD Ring Grooving Tools' Precision Can Reach 3 -4 Î?m . * Piston Is Made Of Aluminum Alloy Containing More Than 17% Silicon , Has Strong Wear Resistance That Needs More High Wear Resistant PCD Tools To Process. * The Service Life Of The Welding PCD Grooving Tools Is 10 -15 Times That Of Carbide Tools. * Ewag Precision Manual Grinding Machine * Technical Team With Over 10 Years Experience Please don't hesitate to contact me if you have any needs:miya AT moresuperhard.com Our company also has other diamond tools series products, welcome to consult and choose
PCD grooving tools are used for finishing processing ring grooves of piston. Specification More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs. Applications of PCD grooving tools: Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces. Advantages of PCD grooving tools: * The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing. * PCD grooving tools with high precision, good wear resistance. * The PCD ring grooving tools' precision can reach 3 -4 �¼m . * Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process. * The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools. * Ewag precision Manual grinding machine * Technical team with over 10 years experience
Brief Introductions: Type: PCD slotter Application: Grooving Specification: Customized Brand Mark: Moresuperhard Trade Terms: FOB Packages: Hard carton Delivery Time: 15 workdays by express Introductions of Moresuperhardâ??s PCD slotter More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi-functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs. Advantages of Moresuperhard PCD slotter The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing. PCD grooving tools for piston PCD grooving tools with high precision, good wear resistance. The PCD ring grooving tools' precision can reach 3 -4 m. Piston is made of aluminum alloy containing more than 17% silicon, has strong wear resistance that needs more high wear resistant PCD tools to process. The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools Ewag precision Manual grinding machine Technical team with over 10 yearsâ?? experience Service: Detailed Specifications can be customized! Provide after-sales service. Technical support on usage. Return and exchange of products for non-human reasons. About us: MORESUPERHARD is a professional manufacturer of grinding, cutting, polishing and dressing tools. Thanks to abundant experience in surface treatment, we design and offer a complete grinding and dressing solution to our customers in various industries. With innovative and creative development conception, MORESUPERHARD is tirelessly striving to provide excellent design, superior quality and perfect service to world-wide customers. More than 1000+ customers benefit from our professional technical services.
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