Pcd Slotter For Workpiece Grooving

PCD grooving tools are used for finishing processing ring grooves of piston. Specification More Superhard grooving tools are successfully used in many automobile and engineering industries for grooving aluminum and non-ferrous and ferrous metals. With high precision and multi functional capabilities, reducing grooving time, increasing productivity and reducing through-put time with lower tooling costs. Applications of PCD grooving tools: Grooving aluminum alloy pistons and non ferrous parts. The PCD external grooving tools are used to groove and cut various materials including copper, aluminum,copper alloy, aluminum alloy, tungsten carbide and nonmetal work pieces. Advantages of PCD grooving tools: * The special carbide substrate and high wear resistance of PCD material, effectively overcome easily cutting knife in the processing. * PCD grooving tools with high precision, good wear resistance. * The PCD ring grooving tools' precision can reach 3 -4 �¼m . * Piston is made of aluminum alloy containing more than 17% silicon , has strong wear resistance that needs more high wear resistant PCD tools to process. * The service Life of the welding PCD grooving tools is 10 -15 times that of carbide tools. * Ewag precision Manual grinding machine * Technical team with over 10 years experience

Pistons are made from aluminium with high silicon content, resulting in a very abrasive material. High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy. In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD.

Description: Pistons are made from aluminium with high silicon content, resulting in a very abrasive material. High-silicon aluminum alloy has higher hardness and wear resistance than other aluminum alloys. When cutting, the cutting tool alternately cuts soft aluminum-based and hard silicon particles, the carbide insert are easy to wear and also easily produce BUE, which will affect the roughness and processing accuracy. In order to avoid the BUE and work hardening, the cutting edge must be sharp and the cutting edge must be smooth. PCD tool just meets all these requirements.Machining such material requires high wear resistant tooling, such as cutters and inserts made of PCD. Details (1) The hardness of PCD can reach as high as 8000HV, which is 8 to 12 times of cemented carbide. (2) The thermal conductivity of PCD is 700W/mk, 1.5 ~ 9 times of cemented carbide,even higher than PCBN and copper alloy; (3) The friction coefficient and expansion coefficient of PCD are small; (4) PCD and non-ferrous metals and non-metallic materials, the affinity between small; (5) Sharp edge and blade surface roughness Applications of PCD Grooving Tool for Pistons: The idea for machining hard ferrous metals, such as hardened steels, and gray cast iron. PCBN inserts are widely used to machine brake discs, engine cylinder liners, engine blocks, break drumsticks, valve seats & guides, gears, and mold, etc. Application Cases of PCD Grooving Tool for Pistons: Advantages of PCD Grooving Tool for Pistons: Enables high-speed machining while maintaining longer tool life. Provides consistent products, simplified quality control, and lower cost. Maximum stability. Maximum economy. Maximum feed/speed. Suitable for general and optimized final machining Pack: Cartons and bubble wrap Payment: TT; Paypal; Delivery Time: Seven to ten days Sample: No free samples are provided Certification: ISO9001:2008 FOB Port: Shanghai Qingdao Guangzhou

PCD Wear Resistant Parts Polycrystalline Diamond is a professionally applied clear diamond thick layer which is extremely hard .Due To Extremely Low Friction And High Wear Resistant Make PCD The Ideal Material For Support And Reference Parts Submitted To Wear. PCD wear parts are used for workpiece support and reference, such as Dead Centre and Centre points, Support pads for lathe machines, Centring and positioning components, Measuring probes and points, Master gauges, others PCD wear parts Application of PCD wear resistant parts PCD Bearing, Bearing. Such As Front PlatePressure RotorLoading ShoeBacking Plate. Electronic Components. Such As Punch ToolRounded Shaped DieRectangular Shaped DieDiamond Chip Heater, Bonding Of IC Chips. Machine Tools. Such as Collet, Centerless Blad, Fixed Lathe Centres, Gauge Heads. and Support pads for lathes. Automible Industry (Camshaft, Crankshaft, spray nozzles), Measuring fixtures, Measuring probes and points, Etc.

From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming. Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine. PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.

From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming. Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine. PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.

From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. The reamer is a rotary tool with one or more teeth used to remove the thin layer of metal on the surface of the machined hole. The reamer has a rotary finishing tool with a straight edge or a spiral edge for reaming or trimming. Reamers usually require higher machining accuracy than drills due to less cutting volume. They can be operated manually or installed on a drilling machine. PCD reamer features: 1. PCD reamer has the characteristics of high processing accuracy, high processing efficiency, strong wear resistance and thermal conductivity, and strong toughness. 2. PCD reamer can realize high-speed cutting and cutting of hard materials. 3. The surface roughness of the workpiece processed by PCD reamer is better than that of ordinary cemented carbide reamer. 4. Our PCD reamer has a long service life. Its service life is 10 to 20 times that of ordinary cemented carbide reamer.

PCD wear parts are used for workpiece support and reference, such as dead centre and centre points, support pads for lathe machines, centring and positioning components, measuring probes and points, master gauges, others PCD wear parts Details Polycrystalline diamond is a professionally applied clear diamond thick layer which is extremely hard. Due to extremely low friction and high wear resistant make PCD the ideal material for support and reference parts submitted to wear Application of PCD wear resistant parts: PCD bearing, bearing. Such as front plate, pressure rotor, loading shoe, backing plate. Electronic components. Such as punch tool, rounded shaped die, rectangular shaped die, diamond chip heater, bonding of IC chips. Machine tools. Such as collet, centerless blade, fixed lathe centres, gauge heads, and support pads for lathes. Automobile industry (Camshaft, Crankshaft, spray nozzles), measuring fixtures, measuring probes and points, etc. Advantages of PCD wear resistant parts: * PCD wear parts improves your precision and makes machining to smaller tolerances possible. * surface roughness is equivalent to mirror (Ra

From More Super Hard, you can get a PCD reamer with high accurate, reliable quality and economic to solve your problems in bores machining. Simple PCD reamers, customized multiblade stepped reamers and on to customer specific special tools are all available. The reamer is a rotary tool with one or more teeth to cut the thin metal layer on the processed surface of the hole. The holes processed by the reamer can obtain accurate size and shape. The reamer is used to ream the drilled (or reamed) hole on the workpiece, mainly to improve the machining accuracy of the hole and reduce the roughness of its surface. It is a tool used for hole finishing and semi-finishing, The machining allowance is generally small. Reamers used to machine cylindrical holes are more commonly used. The reamer used to process tapered holes is a tapered reamer, which is less used. According to the use situation, there are hand reamer and machine reamer, and machine reamer can be divided into straight shank reamer and taper shank reamer. The hand type is straight-handled. Reamer: There are two kinds of coarse reamer and fine reamer. Coarse reamer has fewer blades and larger chip holding space. Meanwhile, a spiral chip dividing groove is opened on the blade to prevent excessive chip cutting and blockage in rough hinge.The number of blades of the reamer is large, and there is a small edge to ensure the quality of the taper hole.The specifications of common reamer are 1:50, 1:20 and 1:5.