Low temperature alloy casting
Category Titanium alloy casting
Low temperature alloy casting can be used as an important material for the low-temperature structure of hydrogen-oxygen engines. Common grades are TC4 etc.
Product Description
Low temperature alloy casting can show stronger mechanical properties at low temperature.At present, it has been used in the field of liquid rocket engines, mainly as structural materials such as hydrogen storage tanks for hydrogen-oxygen engines, hydrogen pump impellers, etc., which greatly improves the comprehensive performance of liquid rocket engines.
Low-temperature titanium alloys refer to titanium alloys that can work normally under low temperature conditions. They are generally divided into three categories, alpha titanium alloys, beta titanium alloys and alpha-beta titanium alloys. Typical low-temperature titanium alloy products are suitable for working at 253C as a storage container for liquid fuel, and some alloys have good low-temperature plasticity and fracture toughness.
The strength of low-temperature titanium alloys can be increased as the temperature decreases, and the toughness remains basically unchanged, making it easy to weld. It has high specific strength, corrosion resistance and low thermal conductivity. It can not only be used as a storage container for low-temperature objects, but also can be used as low-temperature structural parts for the aerospace industry
Raw melting material - aluminum scraps, cans, engine waste etc.
Output capacity - 5-30 tons/h, customized
Automation - Full automatic/ half automatic (based on output requirement and investment budget
Ingot type - ADC12 (7.5kg/ 10kg / customized)
1. After cleaning the oil and grease of waste aluminum, manually put it into the furnace with a forklift;
2. Ignition for melting furnace .Heat up to 680C, and input appropriate proportion of alloy elements. Heat up to 800C, melt and stir evenly, then fetch samples to the spectrometer for testing.
Every lot of production need to do testing .
3. Put A tool that attracts iron into the furnace by forklift, to suck away the iron in the aluminum water.
4. Put the slag agent into Alu liquid to remove the slag. After slag removed , put the slags into Aluminum ash separation machine , and let the aluminum water and ash separate. The proportion of slag agent and aluminum liquid is 1:500
5.Open the drain valve and the aluminum water flows automatically to the ingot production line After the ingot casting is completed, the ingot stacking robot will stack the ingots, which means the production is completed.
High temperature alloy casting
Category:Titanium alloy casting
High temperature alloy casting is made by moulding, forming shells, sintering, pouring and post-processing. Common grades are Ti60 etc.
Product Description
High temperature alloy casting is an important structural metal developed in the 1950s.It is one of the key materials of modern aero-engines, mainly used for forging parts such as aero-engine air pressure discs and blades.
High-temperature titanium alloys, also known as heat-resistant titanium alloys, refer to titanium alloys with high strength at 400-600 C, which are mainly used to manufacture aero-engine compressor discs and rotor blades. Common grades are TC4, Ti60, TC17 and so on.
High temperature titanium alloys have high strength in the entire working temperature range, good plasticity at room temperature, good creep resistance and good thermal stability. It has good fatigue resistance at high temperature and room temperature. According to the structure
Aluminum-zinc alloy casting
Category:Aluminum alloy casting
Aluminum-zinc alloy casting has good processing performance, and there are common grades such as AC1A and ZA43.
The mechanical properties of aluminum-zinc alloy are similar to brass, and it has good machining properties and can be processed into small metal parts. Common grades are AC1A, ZA43, etc., and the surface treatment effect is good, can adapt to a variety of electroplating processes, and has good corrosion resistance.
The mechanical properties of aluminum-zinc alloy are similar to brass, and it has good machining properties and can be processed into small metal parts. Common grades are AC1A, ZA43, etc., and the surface treatment effect is good, can adapt to a variety of electroplating processes, and has good corrosion resistance.
The aluminum-zinc alloy alloy has excellent processing performance, the overall comprehensive performance is close to that of lead brass, the surface treatment effect is good, and it has good electrical conductivity. It can be widely used in electronic and electrical industries. The lower one is added, and it is an environmentally friendly material, which can meet most environmental protection requirements.
The third-generation Hastelloy alloy alloy20 is one of the more commonly used components in the C series. Due to its low nickel content, low cost, excellent mechanical and corrosion resistance, it is widely used in pump flow components where corrosion and wear coexist. The solubility of hardness in the ferrite phase reaches its maximum at 850, and as the temperature increases, the solubility increases rapidly and is much smaller than that of the austenite phase. The Cu content in c-276 has exceeded the high solubility in the ferrite phase.
The Hastelloy alloy alloy20, formed by a large amount of Ni element composition, is used in industries such as chemical engineering, pharmaceuticals, seawater, fertilizers, and other industries for projects with high corrosion resistance requirements due to its unique characteristics that lie between ferrite and austenite structures, and its resistance to intergranular corrosion. In recent years, the nuclear power industry has developed a corrosion-resistant ability in the operation of power station equipment, which cannot be replaced by other materials. Containing a large amount of Cr component, with high oxidation resistance.
The molybdenum element in stainless steel materials is only about 2%, which is far less than the molybdenum content of Hastelloy alloy alloy20. Therefore, high concentration acidity requires the use of materials well. Mainly used, it has the following corrosion resistance properties in oxidation and reduction, and excellent corrosion resistance to most corrosive media. In this oxidizing environment, such as in sulfuric acid manufacturing and solutions containing a large amount of oxidizing ions, it has excellent resistance to pitting corrosion, crevice corrosion, and stress corrosion.
Product name
ALLOY 20 STAINLESS STEEL
Thickness range
0.3mm-3.0mm,
Width range
600mm-1500mm
Length
2000mm, 2438mm, 3048mm
Size
1000mm*2000mm, 1219mm*2438mm, 1219mm*3048mm, or as required
Interior/exterior/architectural/bathroom decoration, elevator decoration, hotel decoration, kitchen equipment, ceiling, cabinet, kitchen sink, advertising nameplate
Warehouse Storage
Shandong Jintuo Metal Materials Co., Ltd is located in Liaocheng City, the capital of steel tubes. It is a large enterprise specializing in the sales of carbon steel, stainless steel, galvanized color coated products, and copper and aluminum.Our company adopts a flexible business approach and management mechanism to provide good services to customers, while also considering the interests of the owner and the project, in order to ensure the quality of the project.
We supply high-purity Zinc Alloy for industrial applications, ensuring exceptional quality and performance. Our material features a Zinc (Zn) content of 99.999%, with extremely low levels of impurities, making it suitable for critical uses across multiple industries.
Applications:
This high-purity zinc alloy is ideal for:
Electronics and semiconductors
Galvanization processes
Specialty coatings
Advanced alloy manufacturing
Research and development
With our stringent quality controls and reliable delivery network, we ensure that your specific requirements are met with excellence. Contact us for further information or to request a quote.
Incoloy 825 is a nickel iron chromium alloy, which is widely used in petroleum, natural gas and chemical processing industries. It has good corrosion resistance and can operate at higher temperatures than most stainless steels. Incoloy 825 is a completely austenitic nickel iron chromium alloy, stabilized by titanium and added with copper and molybdenum. Incoloy 825 is a general engineering alloy, which is resistant to acid and alkali metal corrosion in oxidation and reduction environments.
The Incoloy825 has the following functions:
Good resistance to stress corrosion cracking.
Good resistance to pitting and crevice corrosion
Good oxidation resistance and non oxidative thermal acidity.
It has good mechanical properties at room temperature and high temperature up to 550
Certification of pressure vessels with manufacturing temperatures up to 450 C
Incoloy 825 metallographic structure:
Incoloy 825 alloy has a stable face centered cubic structure. Chemical composition and appropriate heat treatment ensure that the corrosion resistance will not be weakened by sensitization.
Incoloy825 Corrosion resistance:
Incoloy825 is a general engineering alloy, which is resistant to acid and alkali metal corrosion in oxidation and reduction environments.
Incoloy825 is widely used in various industrial fields where the working temperature is no more than 550.
Typical applications include:
Heating pipes, containers, baskets and chains for sulfuric acid pickling plants.
Seawater cooling heat exchanger, marine product pipeline system, acid gas environment pipeline.
Heat exchanger, evaporator, washing, immersion tube, etc. In phosphoric acid production.
Air heat exchanger in petroleum refining
Food Engineering
chemical process
Flame retardant alloy for high-pressure oxygen
Product name
INCOLOY Alloy 825
Grade
INCOLOY Alloy 825
Thickness range
0.3mm-3.0mm,
Width range
600mm-1500mm
Length
2000mm, 2438mm, 3048mm
Size
1000mm*2000mm, 1219mm*2438mm, 1219mm*3048mm, or as required
Category:Aluminum alloy casting
Cast aluminu-silicon alloys is a process in which aluminum-silicon alloys are processed into products that can be directly used through a casting process. Common grades are A356.0, A413.0 and so on.
Cast aluminu-silicon alloys is a very important industrial alloy. It has important uses in the automobile manufacturing industry, high-tech electronics industry, aerospace materials and other products, and is an ideal wear-resistant material.
Aluminum silicon alloy may be a reasonably ferroalloy with aluminum and silicon because the main components. Generally, the content of silicon is 11 and atiny low amount of copper, iron and nickel are added to enhance the strength.Aluminum silicon alloy is employed to manufacture low and medium strength castings with complex shapes, like covering, motor shell, bracket, etc. it's also used as brazing solder.
When the silicon content is low (such as 0.7), the ductility of aluminum silicon alloy is sweet, which is usually used as deformation alloy.
When the silicon content is high (such as 7%), the filling property of aluminum silicon alloy melt is nice, which is usually used as casting alloy.
In the Al Si alloy with silicon content exceeding Al Si eutectic point (silicon 12.6%), when the particle content of silicon is as high as 14.5% 25%, adding a specific amount of Ni, Cu, Mg and other elements can improve its comprehensive mechanical .
Use of INCOLOY Alloy 825: 1. The heater is generally used in the oil refining unit; 2. Chemical plant equipment pipeline; 3. Fast cooling cylinder for solid solution used in textile industry; 4. Seamless steel pipe for heat exchanger and condenser. 5. High pressure seamless steel pipe for food (gb-2000) is a high-quality carbon structural steel and alloy steel seamless steel pipe suitable for chemical equipment and pipes with working temperature of - 40~400 �° C and working pressure of 10~30ma. 6. Seamless steel pipes for geological drilling and oil drilling control. 7. Cracking pipe for petrochemical industry is used to transport high-temperature and high-pressure fluid on fertilizer equipment.
INCOLOY Alloy 825
Standard
Food Grade Sanitary Tube: JIS G3447, KS D 3585, ASTM A270, EN 10357(DIN 11850), AS 1528.1, ISO 2037(NF A49-249)
Industrial pipe: ASTM A312, EN 10217-7, GB / T 12771-2008, HG 20537.3
Drinking water tube: GB / T 19228
Mechanical tube: ASTM A554, EN 10296-2
Size
Outer Diameter Range: 9.5~2000mm
Thickness Range: 0.5~20mm (Size can be customized.)
Length: Up to 11.8 meters per piece.
Shape Section
Round, square, rectangular
Usage
Sanitary tubing: for food processing industry, beverage industry, sugar mill and so on;
Heat exchanger tube: condenser, boiler, super heater, evaporator and so on;
Industiral pipe: for petroleum delivery, gas delivery, petrochemical industry, wastewater treatment, drainage system, and so on;
Mechanical tube: handrail, railings, balustrade, hence and so on.
Features:
1.Our stainless steel tubes pipes are treated by bright annealing, inside weld bead removing, precise polishing. The roughness of tubes could be under 0.3�¼m.
2.We have the non destructive testing ( NDT ), eg. online eddy current inspection and hydraulic or airtightness testing.
3. Thick welding, good appearance.The mechanical properties of tube could be tested.
4. And Our tubes are certificated by AD 2000-W0, PED 2014/68/EU, ISO 9001 : 2015.
5. Full material traceability is guaranteed during the manufacturing process.
6. Polished tube is supplied in individual plastic sleeves with capped ends ensuring optimum cleanliness.
7. Internal Bore: Tubes have a smooth, clean and crevice free bore.
We have years experience of aluminum alloy casting, since we need to produce the corrugated pipe molding blocks for our PE/PVC corrugated pipe extrusion line which is our another main business started from 1980's. and now we produce aluminum casting pieces according to customer's requests and drawings with the same superior quality as our mold blocks for our extrusion line.
The weight of casting pieces can range from 0.25kg to 1200kg.
1 Metal liquid is shaped solidly by the effect of pressure, which can raise the fluid of the metal liquid and ensure a better shape of the casting piece. This casting method is benefit to shape casting pieces with require of clear silhouette and glabrous surface, especially suitable for the casting of large pieces of thin wall.
2 The casting pieces is formed in pressure, so the shrink spot on the pieces can be filled adequately by the metal liquid. As a result, the casting pieces are made with dense texture and high mechanical performance.
3 The technical parameter of the low pressure casting can be adjusted freely within the technical range,which can ensure an even and smooth metal shape and avoid the defect of the casting piece for the purpose of improving the quality of the casting pieces.
