Upvc Submersible Pipe Suppliers and Manufacturers

More than 750,000 submersibles have been successfully installed using Sudarshan uPVC Submersible Pipe upto depths of 1150 feet. Sudarshan uPVC Submersible Pipe is manufactured in different Dia – 1” to 4” in various ranges suitable for different depths and different pump delivery pressure. We manufacture Sudarshan Submersible Pipe using double stage bi-axial orientation technology & thread using CNC machines to ensure high precision. Stringent on-line quality checks, rigorous testing in our laboratory and continuous R&D activities over a decade helps us provide our customers with unmatched quality. Sudarshan uPVC Submersible Pipe unique feature is that it can sustain submersible pump high hydrostatic pressure, which is maximum in the bottom most pipes connected to the pump and can withstand the high tensile load of pump and entire submersible filled with water, which is maximum in the top most pipes. Sudarshan uPVC Submersible Pipe is most suitable for submersible pump and a perfect alternative to conventional G.I pipes. SEPL is marketing its submersible pipe all over India through a 240 distributor network and successfully exporting to GCC and Africa. Features: Square threads – Made on CNC Machines for high precision. They enable tension free grip & easy fitment. These are high friction threads on load which do not open even on constant forward and reverse torque of the pump. Rubber Gasket & Profile ‘O’ Ring – Permanent side is fitted with rubber gasket & temporary side with profile ‘O’ Ring to absorb pump vibration & to make it leak proof. ‘O’ Ring Locking System – Provides permanent lock between coupler and pipe as well as absorbs tension from torque generated by pump, providing incredible grip. Thick & Thin – Ends of the pipe are thicker than the barrel of the pipe so that even after threading there is maximum strength in the pipe. Biaxial Orientation Technology – Provides higher tensile strength and impact resistance Comparative Performance of uPVC Submersible Submersible Pipes. Criteria SEPL uPVC Submersible Pipe G.I. / M.S Pipe HDPE Pipe Life Span Long Life-Estimated life designed for 30 years; Pipes & its square threads do not deteriorate due to corrosion or rusting; and are designed to have high load capacity 5 to 10 years Pipes and its threads get damaged due to rusting and corrosion. Very Limited life Low strength, gets damaged under high pressure in span of 2 – 3 years Energy & Fuel Consumption; & Flow of Water Smooth Inner Surface leads to low frictional loss, providing higher output & Low energy and fuel consumption Rough inner surface leads to higher frictional loss; Hence consumes more energy and fuel, & gives higher water output Relatively Rough inner surface – lower output, higher energy consuption. Maintenance : Low Maintenance Very high maintenance; Rusting of threads needs periodic removal for rethreading of pipes and cleaning rust deposits Relatively High Maintenance Leakage Rubber ‘O Ring Locking System’ and rubber seals at the joints makes it completely leak proof Always Leaks – Pipe joints are not pressure tight, rusting of joint threads Pressure can cause leakage in pipes Installation: Light weight 3 metres length pipes are easy to install & remove Pipes are very heavy and difficult to handle, requiring great efforts in installation & removal Easy to install Advantages of Sudarshan uPVC Submersible/Submersible Pipe: Long life span upto 30 years Lower investment - 30% cheaper than GI Pipe 30% Lower operational cost – smooth inner walls give higher output and save power Suitable for Food Grade – GI pipe is unfit as it contaminates water due to rusting No corrosion or rusting No maintenance required Easy to install and uninstall No bacterial growth Physical & Mechanical Properties: Property Unit Standard Specific Gravity 1.4gms/cm3 - Vicat Softening Temperature 87.3 C as per ASTM D 1525 Technical Specifications of Sudarshan Submersible / Riser Pipe for Submersible Pump : Sl Size & Type OD - Outside Dia ND - Nominal Dia Ultimate Breaking Load (Kgf) Suitable Load (Kgf) safe allowable hydrostatic Pressure (Kgf/Cm2) Maximum Installation depth (Feet) Maximum Installation depth (Meters) OD: 33mm (1") ND:25 mm 1 Deluxe 1200 720 21 700 210 2 Super Deluxe 1800 1080 30 950 300 OD: 42mm (1.25") ND:32 mm 3 Deluxe 1800 1080 21 700 210 4 Super Deluxe 2500 1500 27 900 270 5 Heavy 3000 1800 35 1100 350 OD: 48mm (1 1/2") ND:40 mm 6 Deluxe 2500 1500 21 700 210 7 Super Deluxe 3000 1800 27 900 270 8 Heavy 4000 2400 35 1100 350 OD: 60mm (2") ND:50 mm 9 Super Deluxe 3750 2250 21 700 210 10 Gold 4500 2700 27 900 270 11 Heavy 4800 2880 27 900 270 12 Super Heavy 5700 3420 35 1150 350 OD: 75mm (2 1/2") ND:65 mm 13 Super Deluxe 4800 2880 17 550 170 14 Gold 6000 3600 21 700 210 15 Heavy 7200 4320 27 900 270 16 Super Heavy 9000 5400 35 1150 350 OD: 88mm (3") ND:80 mm 17 Super Deluxe 6900 4140 17 550 170 18 Gold 8100 4860 21 700 210 19 Heavy 9600 5760 27 900 270 20 Super Heavy 12600 7560 35 1150 350 OD: 113mm (4") ND:100 mm 21 Super Deluxe 9900 5940 17 550 170 22 Gold 12600 7560 21 700 210 23 Heavy 16000 9600 27 900 270 24 Super Heavy 20500 12300 35 1150 350 NOTE: We manufacture other pressure rating pipes & pipes of OD: 140mm (5") ND: 125mm on request WEIGHT CARRYING CAPACITY OF SUDARSHAN UPVC SUBMERSIBLE PIPE WITH PRESSURE RATING OF 21KGF/CM2, SUITABLE FOR SUBMERSIBLE PUMP INSTALLATIONS UPTO 210 METRES (700 FT) DEPTH Size & Type PIPE WEIGHT (Kg) For 210m Length Submersible Water Weight (Kg) For 210m Length Pump Set Weight (Kg) Approx. Cable Weight (Kg) Approx Total Weight (Kg) Max Load Capacity (Kg) For Pulling with Chain Pully Or Crane Ultimate Breaking Load (Kg) 1'' Deluxe 123 105 65 55 348 720 1200 1.25'' Deluxe 140 193 85 55 473 1080 1800 1.5'' Deluxe 182 266 130 55 633 1500 2500 2'' Super Deluxe 273 455 200 75 1003 2280 3800 2.5'' Gold 483 711 270 75 1539 3600 6000 3'' Gold 647 1022 350 95 2114 4860 8100 4'' Gold 1015 1733 500 145 3393 8100 13500 Selection of Pipes The pipe should be selected such that the pump delivery pressure does not exceed the hydrostatic allowable pressure of the pipe. Example: Pump Delivery pressure: 24kg/cm2 Pipe outlet Size & Pipe Size: 2’’ (50mm) Nominal Diameter 2’’ Super Delux recommended permissible pressure: 21kg/cm2 2’’ Heavy recommended permissible pressure: 27kg/cm2 In such case, 2’’ Heavy pipe should be selected. INSTALLATION PROCEDURE 1. First connect the male end of C.I/ M.S/ S.S bottom adaptor to submersible borewell pump using chain wrench. 2. Join the Sudarshan Pump Guard to the bottom Adaptor along with M.S/ S.S flange rod. 3. Now connect the first pipe to the female end of the pump guard. 4. Before connecting the pipes and pump guard, clean the threads with clean water and check for proper fitment of rubber sealing. 5. While fitting of pipe hold the coupler by hand / wrench. 6. Tighten the pipes by hand, until the rubber sealing in the pipe end completely enters into the coupling. However for better grip strap wrench can be used to hold/ tighten the pipes. 7. At the time of lowering the pump into submersible, the clamp must be fastened only to the portion marked as “Clamp Here”, i.e. just below the coupler. 8. Then all the other Sudarshan Submersible pipes can be connected the same way. Pipe wrench should not be used for support. 9. Once the top submersible pipe reaches the ground level, connect the top adaptor with male end connection. 10. Finally from the ground level regular plumbing accessories can be used to transfer water to required delivery point. Do not use oil on square threads of Sudarshan Submersible Pipes. Clean the threads with normal water and check the proper fitment of rubber sealing element INSTALLATION CONDITIONS: Full casing of bore well is recommended for long life of bore and pump. It prevents the pump from getting stuck due to lose boulders and stones. It also reduces chances of accident due to protruding stones and boulders at the time of removing the pump and pipe. In areas with loose soil & silt, Bore collapse problem may be more than in rocky areas. However, even rocky areas may have loose boulders. Hence, it is advisable to use full casing. PRECAUTIONS: Avoid Dry Run of Pump During dry run the submersible pump gets heated up and may damage or deform only the first pipe connected with the pump. Ways to avoid the dry running/ damage or deformation of the pipe: - Use timer switch to turn on or off the pump automatically as per the pre-set time. Pre-set time must be determined after assessing the bore yield to ensure pump does not run in dry condition. - Use of 3 metres of Steel Pipe between pump and SEPL uPVC Submersible Pipe will help dissipate the heat, preventing any damage or deformation. However, if the deformation is happening in any pipe other than the one connected to the pump, it is due to high pump pressure and wrong pipe selection. Prevention of Water Hammer At the time of pump stoppage, water recedes/falls at tremendous speed from a height. Especially in deep bore wells of about 500 ft & above, this creates enormous pressure and load on the pump and bottom most pipe called as water hammering. For such deep bore wells, it is recommended to make a 3mm hole in the pump NRV to protect the pump and pipe from water hammering. Handling & Storage of Pipes - Check for any visible damage to pipes during transit and inform immediately. - Avoid contact of pipe with any sharp objects. - Do not throw or drop the pipes from truck to the ground. - Store it in covered areas to avoid exposure to sunlight & UV rays - Stack pipes on even grounds with stack height not more than 7feet - Place alternate layers of pipes/bundles perpendicularly, with each layer forming a square. - Stack lighter pipes above the heavier ones, if pipes are of same diameter - Keep the stacking surface dry.

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We are pioneers in the design, manufacturing & development of high tensile, high impact, unplasticised pvc threaded pipes in sizes 1ö (inch) to 5ö (inch) for use as drop / riser pipes with submersible bore hole pumps up to depth of 1000 ft. ôashirvadö an ideal replacement of galvanized pipes (g.I) and hdpe pipes in the erection of submersible pump sets. The features in our column/ drop / raiser pipes are:- A) non corrosive, high-tech & high tensile hence long life B) easy installation & cost saver C) ôbi-ax technologyö: bi-axially oriented technology in extrusion for extra Tensile strength & impact strength D) ôwirelockö: unique collar locking systems û design registered, patent Registered in india & filed for protection in 22 countries. E) specially designed æoÆ rings for anti vibration and sealing system In bundles

We are pioneers in the design, manufacturing & development of high tensile, high impact, unplasticised pvc threaded pipes in sizes 1ö (inch) to 5ö (inch) for use as drop / riser pipes with submersible bore hole pumps up to depth of 1000 ft. ôashirvadö an ideal replacement of galvanized pipes (g.I) and hdpe pipes in the erection of submersible pump sets. The features in our column/ drop / raiser pipes are:- A) non corrosive, high-tech & high tensile hence long life B) easy installation & cost saver C) ôbi-ax technologyö: bi-axially oriented technology in extrusion for extra Tensile strength & impact strength D) ôwirelockö: unique collar locking systems û design registered, patent Registered in india & filed for protection in 22 countries. E) specially designed æoÆ rings for anti vibration and sealing system. In bundles

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