Rubber Mixing Mill Suppliers and Manufacturers

Rubber mixing mills manufactured by our company have the models xk-160-xk-550(560), and we also manufacture refiner and gel breaker;classified by the perspectives of product standard and technical progress, the open mills manufactured by our company are coexisting with three generations of products: The traditional models of national reserved standards, that is, single output axis, which is driven by big and small gears and the differential motion of front and rear rollers are realized by speed ratio gears. National latest standards, that is, the output of reducer is double-axis output, and the roller is directly coupled by the universal coupled by the universal coupling. As for the double-axis output models have the disadvantages of high costs, we have developed the single-axis output open mills with a relatively lower cost, and such a model is an exclusive model of our company and is favored by the consumers

Rubber kneader rubber mixer rubber mixing mill .Rubber Kneader with complete sealed condition; .National Patent for the dust-proof seal; . ISO 9001-2000 Certification;   1.Rubber kneader with completely sealed condition,materials are mixed or plasticated under certain pressure,controllable temperature ,which makes high production effciency and obtains excellent quality.  2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly.  3.Surface where is contacted with the materials are all platedwith hard chromium and polished,which is corrosion-resistantand wear-resistant.  4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology. 5.Feeding from back door on the frame (or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the frond rotors to discharge and is easy for changingpigments and cleaning the chamer.

Continuous Operating Mixing Machine Function Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , We have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow: It is efficient as it works long; It does not result in power wasting as there is no idle-running; It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine; It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer. It takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically. It is a new type of mixing machine which is highly recommended in rubber product processing.

Rubber kneader rubber mixer rubber mixing mill .Rubber Kneader with complete sealed condition; .National Patent for the dust-proof seal; . ISO 9001-2000 Certification;   1.Rubber kneader with completely sealed condition,materials are mixed or plasticated under certain pressure,controllable temperature ,which makes high production effciency and obtains excellent quality.  2.Spiral angle and over lapping length of the blades of the rotors are of reasonable design and make the materials to bedispersed uniformly.  3.Surface where is contacted with the materials are all platedwith hard chromium and polished,which is corrosion-resistantand wear-resistant.  4.Jacket construction is adopted in parts that surfaces contactwith materials to achieve excellent water-cooling or steamheating effect and fit in with the needs of plastics and rubberprocessing technology. 5.Feeding from back door on the frame (or a separate top door)is convenient for continuous process operation in aproduction line. The mixing chamber is able to turn forward by 140 aroud the frond rotors to discharge and is easy for changingpigments and cleaning the chamer. 6.Programmable logic controller (PLC) is adopted in theelectric-control system,which has reliable control function andalarm function,and interlock safety-protection function and itis procded with serial interface of net.          Type X (S)N35 X(S)N55 X(S)N75 X(S)N110 Total Volume of mixing chamber(L) 75 125 180 250 Working Volume of mixing chamber(L) 35 55 75 110 Driving motor power(KW) 55 75 110 185 Tilting motor power(KW)   5.5 5.5 5.5 7.5 Tilting angle 110 110 110 110 Rotational speed of the rotor(front/rear) 36/30 36/30 36/30 30/24.5 Pressure of compressed air(Mpa) 0.6-0.8 0.6-0.8 0.6-0.8 0.6-0.8 Cooling wate presssure (Mpa) 0.3~0.4 0.3~0.4 0.3~0.4 0.2~0.4 Size:lengthÃ?WidthÃ?Height 3150Ã?1900Ã?2880 3280Ã?2120Ã?3090 3250Ã?2210Ã?3250 4075Ã?2712Ã?3580

The machine main uses are following in rubber product factory: natural rubber refining, raw rubber and compound mixing. Rubber beating mixing and rubber tab letting. This machine is double roller opening to be used for rubber mixing. It consists of seat, frame, rubber, driving device, lubricator and cooler, range adjusting device of roller. Safety brake. Motor and reducer, etc. The roller is made from safety cooled and hard cast steel, smooth surface is polished. In term of different case. Saturated steam and cooling water can be inputted in the empty roller to adjust speed of roller. Colloidal particles are drawn into the gap of the two rollers which make relative rotation in different velocity to mix rubber.

Two roll rubber mixing machine open rubber mixing mill There are many speeds and speed ratios available, which can satisfy most customers' formula and processing requirements. Frame, frame cap and base, looking very nice, are welded and treated by annealing for stress relieving. Chilled alloy cast iron roll is abrasion resistant with long service life. The speed reducer is the hard-tooth surface gear reducer of Class 6 precision, which has long service life and low noise. Perfect emergency stop device can ensure the safety of personnel and equipment. The seal structure with special design can eliminate the leaking phenomenon of lubricating oil. Stock pan is easy to clean up with dislodging device. Human nature designed operating system reduces labor intensity. Modular structure offers various structures for customers' option. The flexible design system can satisfy customers' special design requirements within the shortest time. A load test running will be made to the assembled equipment in our company to save debugging time for customers.

Rubber opening mixing mill Spec:26 Roll size(d/l): 660*2130 Line speed(m/min): 34.2 Front roll rpm: 16.5min Roll ratio(front/back): 1:1.29* Produce weight (once): 160-170kg Motor power: 160kw-6p Weight: 32000kg Price: 130000 usd/set Container volume: 55.5m3 Dimensions(lxwxh): l62400xw3350xh2670 Cooling mode: pressurized cooling rotating joint Bush: bearing type Material receiver: stainless steel material Energency stop: press button brake&foot brake Transmission: low noise gear box gear

These rolls are manufactured For ò roller flour mills ò solvent extraction plants ò rubber mixing mills ò crushing plants/sugar Plants ò biscuit plants ò confectionery (chocolate Refiners) plants ò soap plants ò paper calendaring machines ò ink plants ò paint plants ò cereal and grain milling ò food processing ò rice flaking ò oil seed crushing/flaking and malting ò pellet crumbling ò coffee grinding ò guar - gum plants ò laminated film plants ò mineral & ore grinding The rolls are double poured duplex Rolls and are manufactured by the Advance centrifugal process. Duplex Rolls have the advantage of Selecting the harder best performing Material on the working surface, Which is primarily a clear carbon Chilled cast iron or a cr-ni-mo Alloyed chill cast iron & a relatively Softer material inside. After casting The rolls are annealed to relieve the Internal stresses thus improving the Strength of the material. After heat Treatment the rolls are machined & Fitted with spindles from both sides. Fluting is also done on the roll Surface as per requirement of the Customer.

Banbury Intensive Kneader can be applied in the separate or mixing refining of raw glue, mix glue, rubber, plastic and other raw materials to manufacture various rubber products such as EVA frothing soles, rubber soles, TPR soles, rubber roller wheels, sponge, tyres, balls, rubber belts, capsules, grease seals, shockproof rubber, adhesive tapes, ink electric products and rubber products for vehicle. Easy operation, supreme functions, good mixing refining effects with automatic temperature-controlling system; Airtight mixing groove which can be dumped and is easy to clean.

Rubber machinery

Rubber machinery

Continuous operating mixing machine Sandychen: Function Mixing is one of the important parts in rubber product processing. So far, the most common technologies have been used are open mill mixing and internal mixer mixing, which are called non-continuous mixing. , we have designed the "screw mixing machine" in continuous leveling method and of high efficiency with the strong points as follow: It is efficient as it works long; It does not result in power wasting as there is no idle-running; It does not result in any working environmental impacts as the the transaction in the sealed main body of the machine; It reduces the cost and increase the profit in operation as less power and fewer workers are required compared to those for open mill or for internal mixer.  it takes low labor intensity as there is only one worker needed in material feeding on the conveyor and qualified product is processed automatically. It is a new type of mixing machine which is highly recommended in rubber product processing.

We make open mixing mill models from XK-160 to XK-610 Usage: For rubber & plastic compound mixing and sheeting Model: X(S)K-160X320 X(S)K-230X635 X(S)K-250X635 X(S)K-300X700 X(S)K-360X900 X(S)K-360X900 X(S)K-400X1000 X(S)K-450X1200 X(S)K-550X1500 X(S)K-610X1730 What are the options and configurations? 1. Driving system: Bull gear drive, single shaft output or double shaft output for your choice. 2. Roller gap adjustment: by manual or electrical (motor drive) for your choice. 3. Roller support: by nylon bush or bearing rolls for your choice. 4. Lubrication system: by grease or oil pump for your choice. 5. Stock guider: movable, fixed or hydraulic for your choice. 6. Gear reducer: ZSY harden tooth reducer. 7. Electrical components brand: CHINT, Schneider or Siemens, etc. for your choice. 8. Stock blender optional.

Old rubber mixing mill 22x60 Main roll with in anti friction bearing Unidrive mill.

in operation; due to the different revolving speeds of the two relatively rotated rollers, the temperature of the working surface is also slightly different; then the raw materials on the roller surface gradually become soft along with the increasing temperature due to the heat conduction and fiction effect of the roller, stick to the roller surface and rotate with the roller. When these raw materials enter into the gap on the working surface of two rollers, due to the small gap between the roller surfaces, and the revolving speeds on the two roller surfaces are different, the materials suffer from the strong extrusion, shear, and kneading action; due to the complex motion among the raw materials, the raw material produces a certain amount of friction heat in itself; in addition, the surface of the roller also has the conductive heat. Due to the combined action between these internal factors and external conditions, the raw materials on the roller become softened and in mixed plasticization and molten state; in addition, the operator will constantly stir up the raw materials among the rollers, so that the raw materials can be mixed and plasticized uniformly. At the moment, the raw materials can be delivered to the calendar and rolled into the products.

Product Description model no: 9 inches roll size(d/l): 230*600 line speed:11.8m/min front roll rpm: 16.5min roll ratio(front/back): 1:1.27* produce weight(once): 8-12kg motor power:15kw weight: 2800kg container volume: 2.5m3 cooling mode: pressurized cooling rotating joint bush: bearing type material receiver: stainless steel material energency stop: press button brake&foot brake transmission: low noise gear box gear price: 15000 USD/SET