Material: C45# steel,40Cr,20CrMnTi,20Mn,Alloy Steel, 20MnTi, Cast Iron etc. Process: Forging, Machining, Hobbing, Milling, Shaping, Shaving, Grinding, Heat treatment. Heat treatment: High frequency quenching, heat treatment, hardened teeth Surface treatment: Blacking, galvanization, chroming, electrophoresis, or customer requirement HrC: 20CrMnTi - carburization -(58~62) C45# steel - high frequency -(40~45) Performance: High precision, high wear resistance, low noise, smooth and steady, high strength Model number: Standard or nonstandard Application: Tractor , feeding machinery , harvester , mining machinery etc.
S003-0102 sprocket assembly plays an extremely important role in the whole scraper conveyer. Its performance directly affects the production efficiency, product quality and service life of the scraper conveyer. S003-0102 sprocket assembly is mainly composed of bearing cover, bearing housing, roller, sprocket, shaft, floating seal, roller bearing and so on. Power output by the reducer, through the sprocket shaft to the sprocket spline, so that the sprocket drive scraper operation. The s003-0102 sprocket assembly is lubricated by thin oil, sealed by mechanical float, and lubricated by long distance. The s003-0102 sprocket assembly can be disassembled as a whole for easy maintenance without disassembling the transmission. 7S003-0102 sprocket components in the installation and use of daily maintenance, take preventive measures in advance, to extend the service life. If you need sprocket assembly, you are welcome to contact us in time.
Sprocket assembly is the key transmission part of scraper conveyor, and its running performance has become the condition to improve the performance of scraper conveyor. Sprocket assembly is centralized with oil tank storage thin oil lubrication, lubricating oil for N320 extreme pressure gear oil. The lubricating oil enters the sprocket assembly through the hose of the oil tank, making it more convenient for refueling and extending the service life of the shaft assembly. Among them, sprocket is forged by alloy steel. In order to enhance its strength and extend its service life, it adopts tempering and surface hardening treatment. Generally after being put into use, it is recommended to replace the sprocket installation direction and change its bearing surface to extend its service life when the bearing side tooth surface is badly worn. Check whether the sprocket assembly operates normally, whether there is oil leakage, oil temperature should not exceed 90â??, whether the auxiliary oil tank oil level is insufficient, etc. Let the scraper conveyer operate normally, Henan Shuanzhi welcomes you to inspect.
The mine sprocket assembly 23Z1702 is the driving part of the coal mine scraper conveyor. It is located at the tail of the 764 scraper, which drives the scraper chain to operate in the central trough of the scraper for conveying coal. Today we will work together with Henan Shuangzhi machinery to understand the mine sprocket assembly 23Z1702. Mineral sprocket assembly 23Z1702 has high strength, strong wear resistance, can withstand impact load, and has a certain toughness; Mine sprocket assembly 23Z1702 tooth size parameters design accurate, high processing precision, so that can ensure the chain socket and chain mesh well, reduce the chain jump, chain clip phenomenon. When installing the mineral sprocket assembly 23Z1702, the two bearing pedestals are respectively placed on the left and right side plates of the tailstock, and the sprocket assembly is fixed on the tailstock through the locating pin, which is convenient and fast to install. At the same time of installation, clean the rust-proof layer of the spline at shaft end of the mine sprocket assembly 23Z1702, scrub clean and apply butter. After the assembly of the mineral sprocket assembly 23Z1702 and the tail frame, industrial gear oil is injected into the oil tank through the sprocket assembly oil filling hole to ensure the normal operation and lubrication of the sprocket assembly 23Z1702. There are two kinds of sprocket assembly structure: split type and integral type. The mine sprocket assembly 23Z1702 is a split sprocket assembly, its structural features are: when the sprocket teeth wear can only replace the sprocket body or not the whole replacement, so that the maintenance cost can be saved to a certain extent. Mine sprocket assembly 23Z1702 is just one of many sprocket assembly scraper, as a transmission component, its wear replacement is also relatively common. And Henan Shuangzhi Machinery as a plate scraper accessories manufacturers, has been committed to the production and processing of sprocket components, improve sprocket wear resistance, extend the use cycle is what we have been doing, also welcome new and old customers to consult exchanges, hope to help you.
Henan Shuangzhi machinery as henan scraping machine accessories manufacturers, especially scraping machine accessories business is quite perfect, product variety, a relatively complete, the host has zhangjiakou manufacturer, shandong, shanxi coal, mining machine, the bull run of huainan longwall, linzhou heavy industry, etc., product categories such as scraping board, e type bolt, u bolt, beams, the sprocket shaft group, dumbbell pin, card block, guard board, dial the stopper, coupling and brake disk connected sets, central trough, chain tensioner, even pick up board, lap board, elastic plate, rack, rack pin, passes, headstock, tail carriage and so on. Scratcher accessories we Henan Shuangzhi do is relatively complete, but also to meet the needs of market customers Scratcher accessories, because of focus, so the quality is guaranteed. Henan scraping machine accessories manufacturers double of henan machinery in order to develop and market needs, product business is expanding, hydraulic support accessories, crusher accessories, move the tail accessories also have involved, as manufacturing, technology and equipment is our bottom spirit and strength, the customer need, we can do, support to sample processing, drawing processing, cooperative diversity, just to give customers a better service!
The chain tensioner of the scraper or the chain tensioner of the transfer machine is divided into manual chain fastener and hydraulic chain fastener. By applying certain pre-tightening force to the chain of the scraper, the scraper conveyor can operate safely. When tightening the chain, fix one end of the chain scraper on the side plate of the nose frame or chain chute, and bypass the other end of the chain wheel of the head to make the chain wheel reverse, and then the chain scraper is strained. When the chain tension of the chain scraper is appropriate, the chain scraper will brake to prevent the chain of the chain scraper back loose. After the two chain heads are connected, the chain scraper will remove the brake. The working principle of the chain tensioner is very simple to look at and easy to operate. It is also the spare parts of the scraper that can be purchased in the daily life of coal mine. Henan Shuangzhi Machinery focuses on the production and processing of scraper conveyor parts, more scraper parts welcome to pay attention to us!
The chain fastener of the scraper or the chain fastener of the transfer machine is divided into manual chain fastener and hydraulic chain fastener. By applying certain pre-tightening force to the chain of the scraper, the scraper conveyor can operate safely. When tightening the chain, fix one end of the chain scraper on the side plate of the nose frame or chain chute, and bypass the other end of the chain wheel of the head to make the chain wheel reverse, and then the chain scraper is strained. When the chain tension of the chain scraper is appropriate, the chain scraper will brake to prevent the chain of the chain scraper back loose. After the two chain heads are connected, the chain scraper will remove the brake. The hydraulic chain controller is composed of two parts: the gearbox and the hydraulic control system. It is installed on the connecting cover barrel between the main engine reducer and the motor. When adjusting the hydraulic control valve set during installation, please note: 1. Carefully observe the pressure gauge when adjusting the hydraulic control valve group. As soon as the pressure gauge is out of range, cut off the pressure source quickly to prevent damage to the gauge. 2. The adjustment should be patient and meticulous, and the recommended amount of each adjustment should not exceed 0.5mpa. 3. The hydraulic control valve set should be handled with care to prevent knocking and scratching the anti-rust layer. 4. After adjustment, lock the handle of the pressure reducing valve.
Sprocket wheel is an important component of sprocket assembly. Sprocket assembly is composed of sprocket wheel, sprocket shaft, bearing, bearing housing, sealing ring, etc. Sprocket material is made of 42CrMo, and its mechanical and other aspects of performance are better than other materials. Sprocket wheel of sprocket assembly is mainly produced by forging and quenching process to improve sprocket wear resistance, of course, there are other processing equipment finishing. The processing requirements of sprocket assembly sprocket wheel shall first ensure that the surface of sprocket wheel forgings of sprocket assembly is free from cracks, interlayers, folds, forgings, slag inclusion, crust and other defects, and check to ensure that there is no crack in the middle of the sprocket body. Secondly, the tempering hardness of the sprocket wheel of the sprocket assembly reaches HRC250-280, and the tooth surface is quenched. The quenching hardness of the tooth surface of the sprocket is HRC50-55, and the hardening layer depth is 10mm, so as to improve its wear resistance and extend the service life of the sprocket assembly. Through to the sprocket chain wheel body component processing, can also see that double of henan for scraping machine sprocket components such as all kinds of machine parts production strictly, made of high quality products, customer satisfaction products, has been a double the execution of the standard, we use good products, in exchange for your trust, if you need a scraper conveyor sprocket, welcome to contact us, double of henan look forward to cooperation with you!
Scraper conveyor sprocket component and the sprocket wheel of the everyday is the same, is through the chain to realize power transmission and run, through its name can be seen that it is in the coal mine fully mechanized working face of scraper conveyor equipment accessories, located in the head, tail, so there are according to different location is called the nose wheel component, the tail sprocket components. So the sprocket assembly of the scraper conveyor can only be used on the scraper conveyor? Isn't. Scraper conveyor and reproduced machine structure is known to all, similar to that of the nose and tail sprocket components for scraper conveyor sprocket component size is the same, the nose sprocket components than the tail sprocket and reproduced machine components, but for the sprocket used component structure are the same, so the scraper conveyor sprocket components can be used in reprint machines is scraper conveyor on the nose of the tail with chain wheel component, the nose chain wheel component and the tail sprocket and reproduced machine components used two sprockets types are different, so most of the time just call, But the scraper conveyer and the transporter sometimes use the same sprocket assembly. Whether it is scraper conveyor sprocket assembly, or transfer machine sprocket assembly, as long as there is sprocket assembly figure number can be accurately implemented sprocket assembly, its name labeling does not have a great impact, so sometimes we do not too complicated name. Henan Shuangzhi Machinery as a scraper parts manufacturer, scraper conveyor sprocket assembly model and specifications are relatively complete, can help you implement the product for processing and production, let you find the right person, give you the right product, we have been working hard, welcome you to consult and cooperation.
72/06LL sprocket assembly is one of the main parts of the transmission department of SZZ764/200 transfer machine. The sprocket assembly of the head is similar to the structure of the tail, which can be assembled and disassembled as a whole. The sprocket assembly is driven by the scraper chain. The sprocket assembly can be turned for a period of time to allow even wear on both sides of the sprocket teeth. Szz764/200 transfer machine head and tail sprocket is the same size, mainly by end cover, sprocket shaft, sprocket, floating seal, bearing and so on. The sprocket is forged as a whole with 7 teeth, the tooth shape is machined and the tooth surface is quenched. The inner holes at both ends are involute splines, and the power is transferred to the sprocket through the output shaft of the reducer, so that the sprocket drives the scraper to run. The sprocket can be disassembled as a whole without disassembling the transmission device for easy maintenance. Henan Shuangzhi can be customized new and restored sprocket components, if you need more information, welcome to visit the factory.
FU chain conveyor is used for level design absorbs the domestic and foreign experience in the factory (or inclined ⤠15 ) new product conveying powdery, granular materials, the product has the advantages of novel structure, reasonable design, reliable operation, high efficiency and energy saving, long service life, the material in the sealed box body transport, dust little spillover. Conveying chain to track roller, wear less, the conveying device has been widely used in building materials, chemical, thermal power, food processing, mining and other industries, it has the characteristics of large conveying capacity, low energy consumption. The bulk of each particle exists between inner friction force and inner pressure, when the conveying chain conveyor and accessories for sport, bulk material subject to tension and conveying chain exercise the same direction in the machine, conveyor, the scattered pressure material particles within the increase, so that the friction force between the bulk material is increased. When the friction force is greater than the internal friction material and machine groove sidewall, bulk material along the conveying chain motion direction to move forward, and the internal pressure to ensure a steady state material layer, thus forming a continuous flow of the whole, like water in general. Company description: Henan Zhengzhou Mining Machinery Co., Ltd. Was founded in 1956, is designated units and the Ministry of Machinery Industry Henan Mechanical and Electronic Industry Department designated cement and washing equipment, after half a century of development, from the initial single production plants become an area of 60, 000 square meters, plant construction area of 35, 000 square meters, fixed assets of 100 million of existing research, design, development, manufacture, sale, installation, commissioning and training services for an integrated modern enterprise.
Sprocket components and scraper chain as the important transmission configuration of scraper conveyor, if there is a fault, it may affect the normal operation of underground coal mining work. So how do you deal with such situations? The sprocket components sometimes has the phenomenon of high temperature in the operation process, the cause may be the insufficient lubricating oil, or the damage of bearing and sprocket may cause the aggravation of friction, which makes the temperature rise. Then the solution is to oil the sprocket assembly, so that the amount of oil to the specified requirements, or replace the worn bearing, sprocket body to make a new replacement. The scraper chain has the condition of jumping teeth at the sprocket assembly, which is caused by many factors, such as too loose scraper chain, twisted chain segment, unequal length or elongation of double-strand chain or different number of rings, as well as the influence of excessive scraper deformation. The correct treatment method is to adjust it: re-tensioning the scraper chain, re-install the twisted chain segment correctly, check the scraper chain length and elongation if unqualified, it should be adjusted and replaced, and must use the odd ring chain, and is to replace the seriously deformed scraper. Inspect the daily maintenance of sprocket assembly and chain of scraper conveyer according to different conditions, deal with and solve the faults in time, reduce the influence of associated problems. Henan Shuangzhi production scraper transfer machine parts, crusher and reducer parts, etc. Welcome new and old customers to visit the factory.
For the scraper conveyor, the sprocket shaft group plays an important role in the drive system. As an important part of sprocket shaft set, the sprocket shaft of scraper conveyor is the key to the stable operation of the whole drive system. Today, Henan shuanzhi will introduce the sprocket shaft of the scraper conveyor "hard core" processing technology for you. Henan Shuangzhi, as a coal machine accessories manufacturer, has a mature, fixed and systematic processing process for sprocket shaft. The processing process is as follows: blanking â?? forging blank model â?? heat treatment â?? finishing (lathe and milling) â?? milling spline teeth at both ends â?? quenching â?? shaping â?? assembly with other parts of sprocket â?? test bench operation â?? inspection â?? painting â?? packaging. Henan Shuanzhi precision machining process using CNC machine tools, especially the cutting of advanced equipment tools, constantly improve the processing efficiency and processing quality. The main power of sprocket wheel comes from sprocket shaft. In the nc machining of sprocket shaft, the chain socket is nc machined to improve the quality of sprocket shaft. The sprocket shaft set of scraper conveyor and its accessories are the superior products of Henan Shuanzhi. Henan Shuanzhi starts from the product materials and technology, and constantly improves the product performance. The following models of scraper conveyor sprocket shaft are popular: 72/4LL-1 sprocket shaft, 124SJ0101-01 sprocket shaft, 123SA010102-01 sprocket shaft, 100/06LL-3 sprocket shaft, 1LZ38-1 sprocket shaft, more product models, you can contact us for verification.
The scraper produced by Henan Shuangzhi is mostly made of materials of 27SiMn, 40Cr and 40Mn2. After forging, the strength, hardness and toughness of the above three materials are all improved, and the abrasion resistance and bending resistance are also greatly improved. The specific processing technology of scraper is as follows: blanking â?? heating â?? forging blank â?? punching â?? removing burr â?? tempering â?? shot blasting â?? surface treatment â?? quality inspection. Forging process is the key of processing technology. After the blank is heated in the reheating furnace, the blank is made by forging hammer. During the forging process, the oxide skin on the blank surface is knocked off, and the depth and hardness of the hardening layer of the scraper blank are more guaranteed. Henan Shuangzhi supplies the following types of scraper: 101S-01 scraper, 150S0117-1 scraper, 5GL02-2A scraper, 1GL3-1 scraper, 43GL03-1 scraper, 77GL3-1 scraper, 3S001-00/14 scraper, 8GL04-1 scraper, etc. More scraper models can contact us for verification, provide drawings can also provide customized services. Scraper is only a small part of our business, Henan Shuangzhi machinery mainly produces and manufactures all kinds of coal parts forgings, scraper parts, transfer machine parts, hydraulic bracket parts, etc., Henan Shuangzhi all involved. If you need coal parts forgings, you are welcome to contact us. All staff of Henan Shuangzhi will serve you wholeheartedly.
No. Tech SGB420/30(40) SGB520/40 SGB620/40(55) 1 Delivery volume(t/h) 80(100) 120 150 2 Factory length(m) 100 100 80(100) 3 Head height(mm) 512(620) 620 620 4 Chain speed(m/s) 0.79(0.86) 0.86 0.86 5 Electric motors Model number JDSB30(DSB40) DSB40 DSB40(55) Power(kW) 30(40) 40 40 (55) Number of revolutions(r/min) 1470 1470 1470 Voltage(V) 380/660 380/660 380/660 6 Scraper chain Form Side double-stranded Side double-stranded Side double-stranded Specifications(mm) 14Ã?50(18Ã?64) 18Ã?64 18Ã?64 Breaking load(KN) â?¥190 â?¥320 â?¥320 7 Reducer transmission ratio 1:22.24(1:24.56) 1:24.56 1:24.56 8 Middle slot size (L x W x H) 1200Ã?420Ã?150 (1500Ã?420Ã?180) 1500Ã?520Ã?180 1500Ã?620Ã?180 9 Total weight(t) 10.3(13) 14 15 -
(1)Grade:G100(Grade C) (2)Size:10,14,18,22,26,30,34,38,42,48mm (3)Material:Steel (4)Function:Conveyor (5)Surface:Painted (6)Package:Drum on Pallet,Wooden Case (7)Our Main Products: US Standard:NACM90,NACM96,ASTM80 Standard G30,G43,G70 Germany Standard:DIN763,DIN764,DIN766,DIN5685A/C Chain British Standard Short/Medium/Long Link Chain EN818-2 G80 Chain
The sprocket of Mr. Sprocket is a durable, high-quality, precision chain and sprocket made of 1045 steel and stainless steel. This roller Chain Sprocket is manufactured with optimum performance, durability and strict quality control standards. Another thing worth noting about this sprocket is that it is fully compliant with all ANSI standards, ensuring proper contact between the roller chain and the sprocket, preventing premature wear or breakage. simplex sprocket with pilot bore, have no keyways or set screws and can be easily machined to custom sizes.usually the sprocket will match with Roller chain single strand 10-FT Box. We can also offer taper bushing sprocket, finished bore sprocket and customized sprocket. we can offer these at very good prices with fast lead times.
The 7S001-35 hydraulic chain reducer is installed on the connecting casing between the main engine reducer and the motor, and the hydraulic motor drives the main engine reducer to achieve the purpose of tensioning the scraper chain. 7S001-35 hydraulic chain tensioning device is a kind of scraper chain tensioning device powered by hydraulic motor, which is composed of transmission box and hydraulic control system. The hydraulic control system includes control valves, filtration devices and piping, etc. Attention should be paid to the installation of 7S001-35 hydraulic chain fastener: 1. Before each tightening chain, the main engine motor cannot be powered on when the chain reducer meshing with the main engine reducer. 2. The hydraulic motor cannot be used as power transport material, otherwise it may cause premature damage to the hydraulic motor. 3. In the process of tightening chain, the materials on the main machine should be cleaned as far as possible. 4. Pay attention to the observation when tightening the chain, should understand that the scraper chain tension is increasing, remember not to make the chain too tight. The 7S001-35 hydraulic chain fastener belongs to the main engine accessories of Zheng Coal machine. When in use, please pay attention to cut off the power supply of the main engine motor and fix the scraper chain with the chain stopper. More scraper parts consultation attention Henan Shuangzhi
china coal0001 SGD-280/11 Underground Incline Scraper Chain Conveyor scraper conveyor, incline Scraper Conveyor, underground conveyor systems Introduction of SGD-280/11 Underground Incline Scraper Chain Conveyor SGD-280/11 Underground Incline Scraper Chain Conveyor applies to slow gently inclined thin coal seam working face conveyor of coal. Mining height is broken floor to 0.6 m, dip Angle of coal seam is not more than 25 degrees. SGD-280/11 Underground Incline Scraper Chain Conveyor is more suitable for hard coal, large blocks or more inner dirt band conveyor coal. Main Characteristics of SGD-280/11 Underground Incline Scraper Chain Conveyor SGD-280/11 Underground Incline Scraper Chain Conveyor has simple structure. It not only can convey in the level and vertical transmission, but also can be combined in layout, cascades transmission, does more feeding and multi-point discharge. It is more flexible in art processing. Because the shell is closed in the transportation of materials, so it can be significantly improved to prevent environmental pollution. Technical Parameters of SGD-280/11 Underground Incline Scraper Chain Conveyor modelSGB-620/40TSGB-420/30SGD-280/11SGD-320/17B Transportation volume(t/h)150803040 Design length(m)1001008080 ElectromotortypeJDSB-40JDSB-30JDSB-11JDSB-17 power(KW)40301117 rotate speed(r/min)1470147014501470 voltage(V)380/660380/660380/660380/660 Retarder ratio1:24.5641:24.9231:18.91:24.95 Scraper chainchain speed(m/s)0.8680.7380.6180.59 breaking force�320�190�127.4�190 chain link spec.(mm)18*6414*5014*4014*50 scraper distance (mm)10241000800700 middle groove dimension(mm)1500*620*1801200*420*1801200*280*1251200*3200*150 machine weight (KG)17800858131006400/6800
Scraper conveyor drive shaft belongs to the core accessories of sprocket shaft set, which mainly affects the key to the stable operation of the sprocket shaft drive system. Henan Shuanzhi main production chain wheel shaft group has many years of experience, but also a set of mature fixed processing process. The processing process is as follows: blanking â?? forging blank model â?? heat treatment â?? finishing (lathe and milling) â?? milling spline teeth at both ends â?? quenching â?? shaping â?? assembly with other parts of sprocket â?? test bench operation â?? inspection â?? painting â?? packaging. Precision machining process using CNC machine tools, especially cutting tools, to improve the efficiency and quality of processing. The main power of sprocket wheel comes from sprocket shaft. Henan Shuanzhi flagship product chain wheel shaft group, for each piece of accessories are carefully processed to meet customer needs, if you need to order, welcome to inquire.
