For the scraper conveyor, the sprocket shaft group plays an important role in the drive system. As an important part of sprocket shaft set, the sprocket shaft of scraper conveyor is the key to the stable operation of the whole drive system. Today, Henan shuanzhi will introduce the sprocket shaft of the scraper conveyor "hard core" processing technology for you.
Henan Shuangzhi, as a coal machine accessories manufacturer, has a mature, fixed and systematic processing process for sprocket shaft. The processing process is as follows: blanking â?? forging blank model â?? heat treatment â?? finishing (lathe and milling) â?? milling spline teeth at both ends â?? quenching â?? shaping â?? assembly with other parts of sprocket â?? test bench operation â?? inspection â?? painting â?? packaging.
Henan Shuanzhi precision machining process using CNC machine tools, especially the cutting of advanced equipment tools, constantly improve the processing efficiency and processing quality. The main power of sprocket wheel comes from sprocket shaft. In the nc machining of sprocket shaft, the chain socket is nc machined to improve the quality of sprocket shaft.
The sprocket shaft set of scraper conveyor and its accessories are the superior products of Henan Shuanzhi. Henan Shuanzhi starts from the product materials and technology, and constantly improves the product performance. The following models of scraper conveyor sprocket shaft are popular: 72/4LL-1 sprocket shaft, 124SJ0101-01 sprocket shaft, 123SA010102-01 sprocket shaft, 100/06LL-3 sprocket shaft, 1LZ38-1 sprocket shaft, more product models, you can contact us for verification.
A conveyor belt is a looped belt that is driven by and wrapped around one or more pulleys. It is powered by an electric motor and supported by a metal plate bed or rollers upon which the conveyor belt rests. The pulley that powers a conveyor belt is referred to as the drive pulley and has an unpowered idler pulley.
Scraper gear track is also called pin rail, located in the middle of the scraper slot on the upper part, is the shearer walking track. It is designed to change the manufacturing process of pin rail from split welding, forging welding and integral casting to integral die forging. Can be selected according to the needs of the shearer, forging gear rail relatively long service life. Today we will learn about the plate scraper forging gear rail. The heat treatment process of forging gear rail is annealing + normalizing + tempering. Through heat treatment, the impact toughness, tensile strength and elongation of the material have been greatly improved, and the performance index has exceeded the design requirements, and the effect is good. The gear track of the scraper produced by Henan Shuangzhi includes: 11TXG147-6, 1CGT-1, TY-45, 1CGIII03, 3TY-72, 115S-01, 123s-01, 07txG126-6, 11TXG147-6, 3S001-00/7, DXB125*5, etc., welcome new and old customers to inquire.
Sprocket wheel is an important component of sprocket assembly. Sprocket assembly is composed of sprocket wheel, sprocket shaft, bearing, bearing housing, sealing ring, etc. Sprocket material is made of 42CrMo, and its mechanical and other aspects of performance are better than other materials. Sprocket wheel of sprocket assembly is mainly produced by forging and quenching process to improve sprocket wear resistance, of course, there are other processing equipment finishing. The processing requirements of sprocket assembly sprocket wheel shall first ensure that the surface of sprocket wheel forgings of sprocket assembly is free from cracks, interlayers, folds, forgings, slag inclusion, crust and other defects, and check to ensure that there is no crack in the middle of the sprocket body. Secondly, the tempering hardness of the sprocket wheel of the sprocket assembly reaches HRC250-280, and the tooth surface is quenched. The quenching hardness of the tooth surface of the sprocket is HRC50-55, and the hardening layer depth is 10mm, so as to improve its wear resistance and extend the service life of the sprocket assembly. Through to the sprocket chain wheel body component processing, can also see that double of henan for scraping machine sprocket components such as all kinds of machine parts production strictly, made of high quality products, customer satisfaction products, has been a double the execution of the standard, we use good products, in exchange for your trust, if you need a scraper conveyor sprocket, welcome to contact us, double of henan look forward to cooperation with you!
Scraper conveyor sprocket component and the sprocket wheel of the everyday is the same, is through the chain to realize power transmission and run, through its name can be seen that it is in the coal mine fully mechanized working face of scraper conveyor equipment accessories, located in the head, tail, so there are according to different location is called the nose wheel component, the tail sprocket components. So the sprocket assembly of the scraper conveyor can only be used on the scraper conveyor? Isn't. Scraper conveyor and reproduced machine structure is known to all, similar to that of the nose and tail sprocket components for scraper conveyor sprocket component size is the same, the nose sprocket components than the tail sprocket and reproduced machine components, but for the sprocket used component structure are the same, so the scraper conveyor sprocket components can be used in reprint machines is scraper conveyor on the nose of the tail with chain wheel component, the nose chain wheel component and the tail sprocket and reproduced machine components used two sprockets types are different, so most of the time just call, But the scraper conveyer and the transporter sometimes use the same sprocket assembly. Whether it is scraper conveyor sprocket assembly, or transfer machine sprocket assembly, as long as there is sprocket assembly figure number can be accurately implemented sprocket assembly, its name labeling does not have a great impact, so sometimes we do not too complicated name. Henan Shuangzhi Machinery as a scraper parts manufacturer, scraper conveyor sprocket assembly model and specifications are relatively complete, can help you implement the product for processing and production, let you find the right person, give you the right product, we have been working hard, welcome you to consult and cooperation.
72/06LL sprocket assembly is one of the main parts of the transmission department of SZZ764/200 transfer machine. The sprocket assembly of the head is similar to the structure of the tail, which can be assembled and disassembled as a whole. The sprocket assembly is driven by the scraper chain. The sprocket assembly can be turned for a period of time to allow even wear on both sides of the sprocket teeth. Szz764/200 transfer machine head and tail sprocket is the same size, mainly by end cover, sprocket shaft, sprocket, floating seal, bearing and so on. The sprocket is forged as a whole with 7 teeth, the tooth shape is machined and the tooth surface is quenched. The inner holes at both ends are involute splines, and the power is transferred to the sprocket through the output shaft of the reducer, so that the sprocket drives the scraper to run. The sprocket can be disassembled as a whole without disassembling the transmission device for easy maintenance. Henan Shuangzhi can be customized new and restored sprocket components, if you need more information, welcome to visit the factory.
Owing to our rich industry knowledge and high-quality product range, we have attained a huge client base all across the nation. Reasons for which we have become the foremost choice of patrons are: High-quality products Skilled team of professionals Ethical business policies Easy payment modes Transparent dealings Wide distribution network Customized packaging
Material: C45# steel,40Cr,20CrMnTi,20Mn,Alloy Steel, 20MnTi, Cast Iron etc. Process: Forging, Machining, Hobbing, Milling, Shaping, Shaving, Grinding, Heat treatment. Heat treatment: High frequency quenching, heat treatment, hardened teeth Surface treatment: Blacking, galvanization, chroming, electrophoresis, or customer requirement HrC: 20CrMnTi - carburization -(58~62) C45# steel - high frequency -(40~45) Performance: High precision, high wear resistance, low noise, smooth and steady, high strength Model number: Standard or nonstandard Application: Tractor , feeding machinery , harvester , mining machinery etc.
S003-0102 sprocket assembly plays an extremely important role in the whole scraper conveyer. Its performance directly affects the production efficiency, product quality and service life of the scraper conveyer. S003-0102 sprocket assembly is mainly composed of bearing cover, bearing housing, roller, sprocket, shaft, floating seal, roller bearing and so on. Power output by the reducer, through the sprocket shaft to the sprocket spline, so that the sprocket drive scraper operation. The s003-0102 sprocket assembly is lubricated by thin oil, sealed by mechanical float, and lubricated by long distance. The s003-0102 sprocket assembly can be disassembled as a whole for easy maintenance without disassembling the transmission. 7S003-0102 sprocket components in the installation and use of daily maintenance, take preventive measures in advance, to extend the service life. If you need sprocket assembly, you are welcome to contact us in time.
Sprocket components and scraper chain as the important transmission configuration of scraper conveyor, if there is a fault, it may affect the normal operation of underground coal mining work. So how do you deal with such situations? The sprocket components sometimes has the phenomenon of high temperature in the operation process, the cause may be the insufficient lubricating oil, or the damage of bearing and sprocket may cause the aggravation of friction, which makes the temperature rise. Then the solution is to oil the sprocket assembly, so that the amount of oil to the specified requirements, or replace the worn bearing, sprocket body to make a new replacement. The scraper chain has the condition of jumping teeth at the sprocket assembly, which is caused by many factors, such as too loose scraper chain, twisted chain segment, unequal length or elongation of double-strand chain or different number of rings, as well as the influence of excessive scraper deformation. The correct treatment method is to adjust it: re-tensioning the scraper chain, re-install the twisted chain segment correctly, check the scraper chain length and elongation if unqualified, it should be adjusted and replaced, and must use the odd ring chain, and is to replace the seriously deformed scraper. Inspect the daily maintenance of sprocket assembly and chain of scraper conveyer according to different conditions, deal with and solve the faults in time, reduce the influence of associated problems. Henan Shuangzhi production scraper transfer machine parts, crusher and reducer parts, etc. Welcome new and old customers to visit the factory.
