This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites. Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature. Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts. PREPARATION OF FURANE MORTAR : Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life. Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.
Furan is a good electric-rich aromatic heterocyclic ring
Ood leads to less casting defects & good dimension. 10. Silane addition during sand mixing not requried Furan resin 0.8%-1.5% of sand weight Hardener (i.E. Catalyst) 30%-70% of resin weight Packed in 230 kg, 240 kg plastic drum or iron drum , packed in 1000 kg ibc plastic tank , packed in iso-tank of 21 metrict tons net each, or as per customers¡¡¥ request.
(FOUNDRY REISN) It is a cold curing furan resin by hardener acid (Para Toluene Sulphonic acid) with pure sand for making cores and moulds for gray cast iron and ductile iron, cast steel iron and non -ferrous light heavy metals Properties:- 1. appearance : clear yellow - brown liquid 2. Solid content : 85+ 2 % 3. furfural alc : ( 85+2)% 4. storage life : 6 months at least 5. N2 Content : Zero ( as require ) 6. Free Formaldehyde : 0.5% max Galvanized Steel drums Capacity 250 kg
Packing - 180 kg Barrel
Product : No-bake Furane Resin Cas No. : 25212-86-6 Molecular Formula : C5h6o2 Model : F N0 Appearancered Brown Transparent Liquid Purity% : 55%-90% Density G/ml1.12-1.16 Moisture(%) 9 N% : 0 Free Formaldehyd % 0.4 Viscosity Mpa.S 20 Ph Value7¡à0.5 Normal Temperature Tensile Strength Mpa¡ý : 2 Shelf Lifeone Year Applicable Scopelarge Steel Casting, Alloy Casting. 230kg/drum.
We are the manufacturer of Furan Resin Cement, Furan Base Mortar, Furan Mortar, Furan Cement, Furan Resin mortar
We, Imperial trade have years of industrial experience and we have been capable of serving our valuable buyers with an extensive variety of Furan Resin Mortar which is extensively used for lining and joining works. This mortar is proper for a company's tanks, floor, chemical reaction vessels, drain and neutralization pit etc. We suggest array which is in demanded in factories, paper, textile and different industry. Granted mastic mortar is obtained from some of the famed exporters of the market. Furan resin mortar is a special mortar which is used for the lining of acid examine bricks and tiles. It is not a particular stock but available in two parts. When these liquid and powder ingredients are combined, the outcoming result is known as Furan mortar. After initiating the furan becomes impermeable and deeply rebellious to different types of acids, alkalis, mineral oils and solvents. Imperial World Trade is one of the greatest furan resin mortar commodities manufacturers in India.
2-Ethyl Furan(CAS:3208-16-0)
5 tons per hour mixing capacity single arm resin sand mixer Product Description 1.Description: Foundry Sand Mixing Machine is mainly used for large and medium-sized foundry sand mixed system, mold can be mixed dry sand, since the hard sand, sand and core sand surface can also be used for glass, ceramics , refractories and other industries a variety of mixed powder granular materials. Principle of Foundry Sand Muller : foundry sand mixer is equipped with low-speed scraper with the best combination of rotor speed, sand volume, mixing ability, good overall performance sand. Foundry Sand Mixing Machinery is equipped with diabase cast stone, tungsten carbide surfacing, fillers and other new materials, greatly improving the life of wearing parts Foundry Sand Mixing Machinery is equipped with latest rotary discharge door open and flexible, reliable and completely solved the problem of sand at the bottom drain. Foundry Sand Mixing Machinery is equipped with symmetric access door opened very convenient for maintenance and cleaning. Foundry Sand Mixing Machine is used very easy and install steel base. Technical Parameter: Model S255A S2512D S2515A S2520A S2530A S285A S2812C S2820A Productivity (t/h) 5 10-12 15 20 30 5 10-12 20 Arm radius of gyration (mm) 2000 3000 3000 4000 4000 2000 3000 4000 Arm rotation angle (degrees) 180 180 180 180 180 90 90 90 Forearm radius of gyration (mm) 950 1300 1600 1652 1660 950 1300 1652 Forearm rotation angle (degrees) 270 270 270 270 270 270 270 270 Sand mouth height 1250 1600 1800 1880 1600 1250 1600 1880
Product Brand:SETERUY CAS Number:326-90-9 MDL:MFCD00020935 Molecular Formula: C8H5F3O3 Molecular Weight:206.12 M.P: 19-21 Appearance ColorColorless to Brown Appearance FormLiquid Purity: 98 %GC Storage Temperature:2-8
Refractory bricks, high alumina bricks, acid proof bricks, tiles and castables, all mortars and fire clay, low cement castables, insulating castables, conventional dense refractory bricks, insulation bricks, cold face, hot face insulation bricks, hot face insulation bricks, acid resistant bricks/components, membranes, acid resistant cement, construction chemicals, class 1 ar tiles and bricks 38mm and 75mm, 4457 vitrified ar tiles with 0% water absorption, 20mm & 25m, primer, mastics, pot. silicate cement, coerce cement, furnace based cement, crushed refractory boiler bed material, acid resistant tiles, acid resistant brick fireclay type, acid resistant brick red shale type, bitumen primer, epoxy resin & hardner, furan powder and syrup solution,.
Furfural Characture: a yellowish liquid in the shape of oil, Having the special smell similar to benzaldehyde. Specification:assay:98.5%min; Moisture:0.2max Furfural is also called furaldehyde, its molecular formule c5h4o2and its molecular weight 98.08[according to international relative atomic weight(1987)]. -fff Furfural is a light yellow to amber transparent oily liquid with an irritative smell bitter almond, becomes brown and resinified under action of air and light and can dissolve in many organic solvents, such as ethyl alcohol, alcohol, furfural acetone, diethyl ether, benzene, and carbon terachloride. -f ffff Lndustrial furfural has many usages: mainly used as selective solvent or raw material to manufacture other chemical products, such as furfural alcohlol, 2-methyfuran, oxolane, furan resin and widely used in foodstuff, medicine and dye industries. Iron drums or iso tanks
We offer a wide range of Acid proof Tiles from 10 mm to 20 mm to STD Acid Proof 40 mm Vitrified Tiles along with suitable Mortars and pointing materials. We can also provide with our highly skilled masonary team to carry out Acid proof lining work in any part of the world. Sea Worthy
Magnesia Bricks Description Magnesia Bricks are alkaline refractory materials. These products have over 90% magnesium oxide content and adopt periclase as the principal crystalline phase. Magnesia Bricks can be divided into two categories of Burnt Magnesia Bricks and Chemical Bonded Magnesite Brick. They have excellent performance of superior high temperature mechanical strength and volume stability. Magnesia Bricks can service in the high temperature of 1750.. They are ideal products for glass furnace application. Magnesia Bricks Features: It is a kind of alkaline refractory product with periclase as main phase magnesite-alumina spinel clinker as basic material. the product has such characteristics as good temperature vibration, good strength and volume stability in high temperature. Magnesia Bricks Application Basic open-hearth furnace for steelmaking Electric furnace bottom and wall Permanent lining of oxygen converter Non-ferrous metal metallurgy furnace Hyperthermia tunnel kiln Lining of rotary cement kiln Heating furnace bottom and wall Regenerative chamber of glass furnace Magnesia Bricks Properties High Refractoriness Good alkaline slag erosion resistance High apparent initial softening temperature Good thermal conductivity High thermal expansion Magnesia Bricks Manufacturing Process Burnt Magnesia Bricks are manufactured with magnesite clinker as the raw material and fired in the high temperature of 1550~1600 after smashing, burdening, mulling and molding. High-purity products can be fired in the temperature that over 1750. Chemical bonded magnesite brick is produced with certain chemical bonding through mixing, molding and drying.
Insulation Bricks
Refractory Fire Brick
* PHOSCAST Phoscast : Phosphate Bonded Castables * PURPOSE customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system. BACKGROUND * Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles. * GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates. Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion * Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected. APPLICATION Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.
Ramming mass is commonly used in metallurgy, building materials, non-ferrous metal smelting, chemical, machinery and other manufacturing industries. Ramming mass is widely used in non-core intermediate frequency furnace and core induction furnace. As an intermediate frequency furnace ramming material, refractory ramming is applied to melt gray cast iron, nodular cast iron, malleable cast iron, vermicular cast iron, and cast alloy steel; to melt carbon steel, alloy steel, high manganese steel, tool steel, heat resistant steel, stainless steel, molten aluminum and its alloys; to melt red copper, brass, white brass, bronze and its alloys, etc. Induction furnaces are used for melting cast iron, mild steel and various alloy steels in foundries and making of steel in mini steel plants using sponge iron The refined high silicon, low iron quartz sand and quartz powder are selected and the fused quartz sand is added as the refractory material., with no slag, no crack, damp proof, convenience of repair, and the corrosion resistance, thus greatly improving the furnace service life span and the economic benefit.. Silica ramming mass can safely be used up to an operating temperature of 1600 deg C. Since it expands very little, it is superior to both alumina and magnesia refractories to resist thermal shocks Acid ramming material is the premixed ramming mass of the lining material. The acid ramming mass is used to smelt a series of metal materials such as ordinary steel and carbon steel. The lining practice best suited to a particular furnace depends upon the capacity and design of the furnace, operation practice adopted during making of a heat, and furnace output.
METHOD OF APPICATION: * Mastic compound application consist of two coats of. Primer ,Primer and followed by Mastic compound in recommended thickness, ranging from min. 12mm to 25mm in one or two layers to achieve desired thickness without any pin hole and crack. 1). Surface preparation and application of Primer: Refer application method of Primer. 2). After doing necessary surface preparation and application of primer coating, area to be installed with Mastic compound should be divided in to equal no. bays. To maintain even thickness required, place wooden or aluminum batten. Mastic compound is then broken in small pieces and put it in heating pan. While heating, keep material moving to avoid burning. It is heated until it comes in a uniform consistency and then applied on the surface and works it with wooden float, to achieve uniform thickness and smooth surface free from any pinholes. CHEMICAL RESISTANCE PROPERTIES: * Mastic compound has good resistance to weak, diluted acids, alkalis salts etc. It is not recommended to use against strong acids, oxidizing acid solvents, oil and fats STORAGE & PACKING: * Keep Mastic compound away from direct sunlight, heat solvents etc. Under this condition, its shelf life is unlimited. It is supplied in cake form and approx. wt. is 10 kgs. HEALTH & SAFETY: * Handle melted Mastic compound compound very carefully . Avoid contact with skin. It is advisable to wear protective wears at the time of use of Mastic compound and all other our products. This information, given in good faith, is based on results gained from experience and tests. However, all recommendations or suggestions are made without guarantee since the conditions of use are beyond our control.
