2 this pipe machine use the dry cast material, there will no waste cement mud, then it wont pollute the environment. 3 during the production, the noise is low, it is about 80-90 db 4 the concrete pipes are with high pressure load and with high production efficiency. Working principle This machine use the roller to support the pipe mould, and produce the roller force to concrete in the mould. When the roller rotate at a high speed, the concrete in the mould will spread in the inner wall of the pipe mould and form a cement pipe with the centrifugal force, and when the mould with the inner concrete pass on the roller, the concrete between the mould and the roller will be compacted solid to form a pipe. According to customer requirement!!
Concrete pipe making machine
ZIM A2000 machine can make concrete pipe, square culvert and other concrete materials between 800mm-2000mm diameter and 2000mm-3500mm lenght. In this machines mortar stocking and filling operations are done by mortar conveyor band with bunker. Materials which produced in this machine are transferred to drying area via crane. Our machine is making production on steel pallets. Produced material is carried to drying area with outer mould. After discharging the ready material to drying area, outer mold is movingto main machine for new production. Our Machine is working with hydraulic press and vibration systems. Vibration system of the machine is special design of ZIM Engineers. Vibration system which have oil cooling system and special oil unit. Special designed strong chassi of the machine enables long live producing without errors. Vibration table is made on high precision CNC machines.
Working Principle: LWC series is the traditional Hume Concrete Pipe making machine,the most popular equipment to produce the reinforced concrete pipes over the 20 years. Supporting wheels will be driven by the motor,High speed rotation will produce centrifugal acceleration,the concrete mixture will be congregated into the inner wall of mould and becomes density and solid at the function of the centrifugal force.Exhausting the extra water and air,the concrete will form the standard quality concrete pipe. Features: 1. Easy to operate,good performance, 2. High rate of final pipes,smooth surface of pipe, 3. Capacity :200-2000mm,Length 2-4m 4. Pipe end Joint:Flat,tongue&groove,Spigot&socket, 5. Application:Concrete pipes Water Drainage,Storm Water,Sewage pipes, 6. Agricultural Irrigation,Road Culvert,Power Plant Water treatment.
Core Vibration Concrete Pipe Making Machine Core vibration concrete pipe machine produces wide range of dry cast Reinforced Concrete Pipes with soft liner (PVC and PE), Hard Liner (GRP) and Unlined. Core vibration concrete pipe making machine produces a high quality standard Concrete Pipes (Spigot/Socket Joint) and Jacking Concrete Pipes (Steel collar Joint) for Microtunneling application. Core vibration concrete pipe making machine has the characteristics of high automation, high efficiency, labor saving, safe and reliable as well as environmental friendly. Its technical features are as follows: 1. High efficiency for vibration transfer; 2. Uniform concrete distribution; 3. Core Vibrator with hydraulic oil cooling system to give best vibration performance; 4. Patented technology for vibration source to guarantee vibration at 4,000 times/minute; 5. Special technology for expanding loading area on bearing to prolong working life of the machine; 6. Easy and friendly operating and Maintenance Techniques; 7. the machine is completely computer controlled by touch screen. Models: KX-I Core vibration concrete pipe making machine (600-2400mm) KX-II Core vibration concrete pipe making machine (1200-3000mm)
Working Principle: This XG series Concrete pipe machine is with simple structure, the Suspended roller passes through the pipe mould. Driving by the motor, the transmission shaft will drive the roller rotating at the regulated speed. Because of the friction force between the roller and Stop Ring at the two ends of mould, the pipe mould will be drove rotating at the same direction as the roller. By manual feeding concrete or conveying machine, the concrete mixture into the mould will be adhere to the inner wall of mould, and become solid, intensity at major function of the roller compressing force and Centrifugal force, and form the standard quality pipe. Features: 1. Wide Production Range: Inner Diameter from 200-2500mm, length 1-4 meter; 2. Different Pipe end joint: Flat end; Male&Female end; Spigot&Socket end; 3. High efficiency, short production time, every pipe needs several minutes; 4. With hard dry casting concrete, high intensity, and better strength; 5. No polluted slurry discharge, environment friendly, also lower noising; 6. Our CO2 Arc Welding, and Plasma Cutting machine promise higher quality. Technical Details Item XG600 XG1500 XG2000 Pipe Diameter 300-600mm 800-1500mm 1500-2000mm Pipe Length 1-4 m 1-4 m 1-4 m Roller Diameter 118mm 227mm 325mm Roller Material 45# Seamless Steel tube with wall thickness 40-100mm Motor Power VF-15-23 KW VF-37-55 KW VF-75-132 KW Rotation Speed 140-230 r/min 100-200 r/min 80-120 r/min Production time 3-5 mins 6-10 mins 10-15 mins 1. Wide Production Range: Inner Diameter from 200-2500mm, length 1-4 meter; 2. Different Pipe end joint: Flat end; Male&Female end; Spigot&Socket end;
Vertical vibration concrete pipe machine is regarded as a replacement of the traditional manufacturing facilities with powerful mandrel vibrator, the highest frequency of pipe machine, these make the machine could produce almost any dimension of products from 300mm to 1600mm, and length could up to 2.5 meters Take dry-cast concrete as the aggregate, the mould could be removed instantly after production. Vertical Vibration Casting pipe making Machine is one of the most advanced Concrete pipes making technology in the world , which integrate the technology of Mechanical, electric, Hydraulic, and the Automatics. The vertical vibration concrete pipe making machine with new design could Reinforced Concrete pipes, Steel Jacking pipes, Lined PVC /HDPE pipes, Manhole, Box Culvert, Concrete Wells All these pipes are widely used in the Road Culvert, Agricultural irrigation, Water Treatment, Power plant, Public works, Water Drainage. Core Vibration system The powerful vibrator in this vertical vibration concrete pipe machine, maximizes the density and strength of the concrete. The vibration force of up to 398KN, and the maximum frequency of 4000rpm, makes the concrete flow like liquid in the mold, forming a perfectly shaped pipe with a smooth surface. Automatic control Steel mould is significant to make precast concrete Box Culvert, High-quality mould could assure the finished product as accurate as designed. BM concrete box culvert mould can be made as wet-casting and dry-casting. Out mould set on rails which makes easy to open and shut. Inner core mould is collapsed made demoulding easier and faster than traditional design. BM mould provides tongue and groove joint and flat joint as options. The strict QC system assures the error of the mould no more than 1 mm. Varies dimension, the largest size could up to 11 meters. UNLIMITED FEATURES 1) We adopt the technology of high frequency vibrating, which vibrates the concrete material thoroughly and distributes uniformly. The finished concrete pipes are with good performance of Density and structure, smooth appearance. 2) We adopt the technology of immediately mould releasing, each diameter pipe just need one set of mould. This helps to reduce the mould investment compared with other pipe forming machine, and also save a lot time and labor to assemble and disassemble moulds. Higher production efficiency and better quality 3) With half-dry casting concrete, low ratio of cement-water, only need the natural curing, it will save the steam curing cost. 4) . High automation, with 360 degree automatic concrete feeding system, the vibrator core rod is Variable frequency controlled, the exciting force will be adjustable to satisfy different diameter and length pipe production. The hydraulic system provide enough power to the plant, and the oil cooling system, and lubricating system promise the longer running life.
Vertical vibration concrete pipe machine is regarded as a replacement of the traditional manufacturing facilities with powerful mandrel vibrator, the highest frequency of pipe machine, these make the machine could produce almost any dimension of products from 800mm to 3000mm, and length could up to 2.5 meters Take dry-cast concrete as the aggregate, the mould could be removed instantly after production. Vertical Vibration Casting pipe making Machine is one of the most advanced Concrete pipes making technology in the world , which integrate the technology of Mechanical, electric, Hydraulic, and the Automatics. The vertical vibration concrete pipe making machine with new design could Reinforced Concrete pipes, Steel Jacking pipes, Lined PVC /HDPE pipes, Manhole, Box Culvert, Concrete Wells All these pipes are widely used in the Road Culvert, Agricultural irrigation, Water Treatment, Power plant, Public works, Water Drainage. Core Vibration system The powerful vibrator in this vertical vibration concrete pipe machine, maximizes the density and strength of the concrete. The vibration force of up to 398KN, and the maximum frequency of 4000rpm, makes the concrete flow like liquid in the mold, forming a perfectly shaped pipe with a smooth surface. Automatic control Steel mould is significant to make precast concrete Box Culvert, High-quality mould could assure the finished product as accurate as designed. BM concrete box culvert mould can be made as wet-casting and dry-casting. Out mould set on rails which makes easy to open and shut. Inner core mould is collapsed made demoulding easier and faster than traditional design. BM mould provides tongue and groove joint and flat joint as options. The strict QC system assures the error of the mould no more than 1 mm. Varies dimension, the largest size could up to 11 meters. UNLIMITED FEATURES 1) We adopt the technology of high frequency vibrating, which vibrates the concrete material thoroughly and distributes uniformly. The finished concrete pipes are with good performance of Density and structure, smooth appearance. 2) We adopt the technology of immediately mould releasing, each diameter pipe just need one set of mould. This helps to reduce the mould investment compared with other pipe forming machine, and also save a lot time and labor to assemble and disassemble moulds. Higher production efficiency and better quality 3) With half-dry casting concrete, low ratio of cement-water, only need the natural curing, it will save the steam curing cost. 4) . High automation, with 360 degree automatic concrete feeding system, the vibrator core rod is Variable frequency controlled, the exciting force will be adjustable to satisfy different diameter and length pipe production. The hydraulic system provide enough power to the plant, and the oil cooling system, and lubricating system promise the longer running life.
Concrete Road Pipe Making Machine Overview: Suspension roller concrete pipe making machines are used for producing reinforced concrete pipes and Pre-stressed concrete pipe. This kind of machine is capable to make pipes with diameter from 300-2000mm and with length from 1-4meters. We can design flat end, socket & spigot end, male & female end. All the concrete pipes are widely used in urban drainage, agricultural field irrigation, road culvert and deep water well. Working Principle: This XG series Concrete tube machine is with simple structure. The suspended roller passes through the tube mould. Driving by the motor, the transmission shaft will drive the roller rotating at a regulated speed. Because of the friction force between the roller and stop ring at the ends of mould, the pipe mould will be drove rotating at the same direction as the roller. By manual feeding concrete or conveying machine, the concrete mixture into the mould will be adhere to the inner wall of mould, and become solid. Owing to the function of the Roller Compressing Force and Centrifugal Force, and then form a standard quality pipe. Features: 1. Wide Production Range: Inner Diameter form 200-2500mm, length 1-4meter. 2. Three kind of tube end joint: Flat end, Male& Female end, Spigot&Socket end. 3. High efficiency: Every pipe just need 3-5 minutes with high speed roller rotation. 4. Environment Friendly: Using dry casting concrete,no polluted slurry discharge. 5. Lower noise.
Pre-stressed concrete pipe pile making machine We are professional manufactory of pre-tensioned pre-stressed concrete pipe pile mould and spinning machine. We have engaged in this area for many years and own mature technology, full experience. Our products are in accordance with the standard gb-13476-1999, the quality is guaranteed. Our main product, gm mould series and forming sets of glcentrifugal machine sell well in guangdong, zhejiang, shanghai, jiangsu, fujian, hebei and other places in china. Pipe centrifugal machine The japanese-style pipe centrifugal machine is a new-type pipe centrifugal machine group independently designed and manufactured according to the japanese sample machine. There are two types in the group: the single-spindle type and the double-spindle type. The machine is perfect in design and excellent in structure. It is the first choices of quite a few pipe pile factories in guangdong, zhejiang, shanghai, jiangshu, fujian, hebei provice.
SY Series Tube Machines are ideal equipment for producing concrete tubes, now Concrete Pipe Making Machine (SY1000): Technique Parameter: 1)Rated Power: 5.5-22kw 2)Standard: GB11836-89 3)Tube Specification: 200-1000mm 4)Concrete tube and pipe making machinery Intrduction of SY1000 Concrete tube making machinery SY Series Tube Machines are ideal equipment for producing concrete tubes, now. It is reasonable in design, beautiful in appearance, reliable in performance and convenient in operating. Its quality is up to State Standards of GB11836-89. With this series of machines, the concrete tubes with specifications of 200 -1000mm can be produced by using pulverized coal ash, slag, sands and crushed stone pulsing little quantity of cement. The tubes produced with this series machines are even in their wall thickness, smooth on surface, high in compression strength, convenient and firm in connection, and excellent in anti-seeping, which are widely used in agricultural irrigation and draining projects in cities.
This machine uses the rotation of roller axle and steel mould to produce rolling pressure and Roller hanging type concrete pipe machine is a kind of machine to produce concrete pipes and Pre-stress concrete pipe. This machine use the roller to support the pipe mould,and produce roller force to the concrete in the mould. When the roller rotate at a high speed, the concrete in the mould will spread in the inner wall of the pipe mould and form a cement pipe with the centrifugal force. And when the mould with the inner concrete pass on the roller, the concrete between the mould and roller will be compacted solid to form a pipe(This machine uses the rotation of roller axle and steel mould to produce rolling pressure and centrifugal force and makes the mixed cement material shape into a pipe).It can make pipes with diameter from 300-2400mm and with length from 2000-5000mm. We can design many kinds of pipe joint, including flush joint(flat mouth type), groove joint, socket and spigot joint(socket and plug mouth type) ect. And all the concrete pipes are widely used in admistrative drainage, agricultural field irrigation, rood culvert and deep water well . 4000x200x1800mm 4000kg
The cement pipe manufacturing machine of roller hanging type xg series utilizes the rotation of roller axle and steel mould to produce rolling pressure and centrifugal force and makes the mixed cement material shape into a pipe. Through steam or nature maintenance, make the shaped pipe up to the standard intensity. Our company can produce the armored concrete pipe of 300-2400mm in internal diameter and 1000-5000mm in length. The average efficiency is one section/10 minutes. This machine is simple in operation, rotates steadily.
KMS 1400 New Generation Concrete Pipe Machine; It produces Concrete Pipes from 300mm to 1400mm in line with the demands of our customers, from minimum 1000mm to maximum 2500mm in length in accordance with Iller Bank TSE 821 specification. It is manufactured in a way to make double or triple production according to customer demands. Three molds for300mm Concrete Pipe, two molds for 400, 500, 600mm Concrete Pipes and one mold for other diameters can be connected at the same time. â?¢ Molds and Pallets with Integrated Gasket or Drop Section Gasket are produced in line with the demands from �?300mm to �?1400mm. â?¢ It provides the possibility of mass production from �?300mm to �?1400mm without crane, it produces 2 times more than the system with crane. Vibration system of the machine is with liquid oil closed circulation system. Automatic lubrication system is activated with machine operation. SKF or FAG bearings resistant to high cycles and heat are used in the vibrator. Pallets; It is produced on CNC lathes according to its dimensions and by pressing method. Manufactured Concrete Pipes are transported to the Drying area by Forklift.
KMS 800 Triple System Concrete Pipe Machine; It produces Concrete Pipes between 150mm and 800mm in minimum 1000mm and maximum 2000mm lengths in accordance with Seller Bank TSE 821 specification. Three molds for 150mm and 200mm Concrete Pipes, two molds for 300mm Concrete Pipes and one mold for other diameters can be connected at the same time. Molds and Pallets with Integrated Gasket or Drop Section Gasket are produced in line with the demands from �?150mm to 800mm. Vibration system of the machine is with liquid oil closed circulation system. Automatic lubrication system is activated with machine operation. SKF or FAG bearings resistant to high cycles and heat are used in the vibrator. â?¢ Pallets; It is produced on CNC lathes according to its dimensions and by pressing method. Manufactured Concrete Pipes are transported by forklift and shipped to the Drying area. Triple System Concrete Pipe Machine has been designed to produce concrete pipes in the fastest and fastest way.
Concrete Pipe Making Machines and Auxiliary Equipment..Manufacturer
Double-position vertical vibration concrete pipe making machine Retaining the original core vibration machine advantages of good quality, safety, environmental protection, energy saving, immediately mould releasing, Our 300- 1200 double-pipe automatic vertical vibration concrete pipe equipment adopts the unique rising core technology ,including the following advantages and features: 1. High efficiency: 300- 800 forming two pipes at the same time, producing 10 pcs per hour of 2.5M of reinforced concrete drainage pipes;1000- 1200 forming single shape, 5pcs of 2.5M tube, total 200m pipes can be produced every day. 2. Product strong adaptability: 300 800 mm diameter pipe productions can be matched randomly (European similar devices can only produce the same diameter pipes). Reinforced pipes, unreinforced pipes, flat end, tongue and Groove, socket and spigot types of pipe-shape can be produced, and the device can be used for producing lining anti-corrosion pipeline. 3. High degree of automation: using computer control system, touch-screen display, vibration frequency, the concrete feeding speed is adjusted automatically, only one operator for the machine, greatly improved the productivity, labor is 10% to 20% of centrifugal and suspended roller process. 4.Reducing investment: double automatic vertical vibrated pipe transported by forklift to complete, no need the Overhead Crane in the workshop, thus saving more than 50% civil engineering costs (such as the overhead Crane beam and rail, also the concrete foundation) and the full cost of a whole set of 16 ton Crane. If calculated by the 40Km small diameter pipe production line put into each year, overall investment is only half of the centrifugation, suspended roller process. 5. Cost savings: double automatic pressing vibrating machine concentrate the advantages of vertical vibration machine, can save labor, cement , steam and other costs. After-sales service: Documentation provided by the supplier, service content Equipment before entering the factory drawings, Services content: 1. Vertical vibrated equipment layout. 2. Vertical vibrated equipment Foundation pit construction plans, construction plans. 3. Mold trays at the end of processing the specifications chart. Drawing information provided after the equipment into the plant, service content: 1. Vertical vibrated equipment operation and maintenance manuals. 2. Vertical vibrated equipment circuit diagram. 3. Hydraulic system principle diagram. 4. Lubrication system diagram. 5. Oil reference list. 6. Operators, maintenance workers and technical training, shift instructions. 7. Provide a suitable core vibrated pipe production process parameters and assist users to pilot to production. 8. Provide spare parts list. Warranty, after-sales service content: 1. The company provides machine equipment warranty period of one year. 2. Operation for half a year, the company sent its staff to assist users with maintenance. 3. User equipment repair, 24 hours to the company maintenance personnel. 4. Our device with all kinds of spare parts. 300-800 forming two pipes at the same time, producing 10 pcs per hour of 2.5M
Reforcement Wire Cage Welding Machine for Concrete Pipe 1. Working Principle: The cage welding machine consist of 4 parts of driven systems, inclusive Master plate of Rotation, Plate of push reinforcing steel , expansion diameter part, and welding machine. The 4 parts are drived by independent electrical motor. The Full variable frequency control ensures that the span of the latitude steel and the angle of the spigot wonâ??t not change along with the welding speed. Adjustment the ratio of motor speed can change the span of latitude steel, and angel of spigot. This machine can weld different diameter cages via adjustment of location and position of the master plate and welder.cage welding machine is special-purpose welder used to produce the high-strength concrete pipe pile reinforcement cages. The welder is widely applied to reinforcement cage welding by self-stressing and prestressing pretensioning method and post-tensioning method. 1. Large diameter of weldable main reinforcement, long frame, small torsion and good integral performance; 2. Small weld strength loss; 3. Adjustable cage pitch and quick forming; 4. High-speed and stable operation and high efficiency; 5. Variable frequency control and high stability and reliability; 6. Rational structure and easy and convenient operation and maintenance. 2. Features: 1.Automatic PLC control, Man-machine interface, Touch screen. 2.Variable Frequency Speed control and inverter; 3.Pneumatic clamping system, Gear wheel chain on the main plate; 4.Transformer and electrode water cooling system. It makes up of four systems:The Main plate; Pushing Plate; Diameter changing; and Cooper welder,they are working, driven by the separate motor. The Variable Frequency Ratio speed control system will promise the spiral pitch.