Titanium bipolar electrolyser plate in electrolysis is a special electrode for electrolysis, usually made of pure titanium. In electrochemical processes, electrodes are usually divided into anodes and cathodes, each responsible for the flow of electrons and the flow of ions. A bipolar plate is an electrode that has both anodic and cathodic properties.
Parameters
Material: Gr1 titanium
Size: Customized according to the drawing
Application: Fuel cell
Features
1.Good electrical conductivity: Titanium bipolar plates have excellent electrical conductivity and can withstand high voltage and high current density, thus effectively promoting electrochemical reactions.
2.Good corrosion resistance: Titanium bipolar plates have good corrosion resistance and can be used in harsh environments such as strong acid, strong alkali, high temperature and high pressure, and are not easily corroded and worn.
3.Good mechanical properties: Titanium bipolar plates have high strength and rigidity, can withstand large forces and pressures, and are not easily deformed and broken.
4.Lightweight: Titanium bipolar plates have a lower density and are a lightweight material that can reduce the weight of the entire electrolytic cell and improve overall efficiency.
Methods of coatings for Ti bipolar plates
A number of methods are used to deposit coatings onto metallic bipolar plates. Processes include physical vapor deposition techniques such as electron beam evaporation, sputtering and glow discharge decomposition, chemical vapor deposition techniques, and liquid phase chemical techniques such as electroplating and electroless deposition, chemical anodizing/oxidation coatings and painting.
Processing
Titanium bipolar plates can be manufactured by CNC machining, hydraulic forming and stamping, and photochemical etching.
2mm GR1 Seamless Titanium Capillary Tube for Medical is a small, thin-walled tube made of titanium metal. It is mainly used in applications requiring high corrosion resistance, high strength and light weight.
Parameter:
Material: Pure titanium
Grade: GR1
Outer diameter:2mm
Wall thickness: 0.4mm
Length: Max. 6000mm
Surface treatment: polished
Certificates: ISO9001:2015
Features
1.Capillary effect: Due to the very small diameter of the titanium capillary, the liquid will exhibit a capillary effect in it. This means that liquids can exhibit special flow behaviors in pipes, such as self-priming, condensation, and lifting. The capillary effect makes titanium capillaries very useful in specific applications, such as microfluidics, liquid chromatography and analytical chemistry.
2.Corrosion Resistance: Titanium is a metal with excellent corrosion resistance. Titanium capillaries are resistant to a variety of corrosive media, including acids, bases, salt water, and oxides. This makes titanium capillaries versatile for applications involving corrosive environments or chemicals.
3.Strength and Lightweight: Despite titanium's excellent strength, its relatively low density makes titanium capillary a lightweight tubing choice. This enables it to reduce overall weight in applications that require strength and rigidity, such as structures and equipment in the aerospace sector.
4.Biocompatibility: Titanium is a biocompatible material that is well tolerated by human tissues and organisms. This makes titanium capillaries widely used in medical devices and biomedical fields, such as artificial joints, implantable devices and biosensors.
Platinum-coated porous titanium plates are essential components used in electrolyzers for diverse industrial applications such as hydrogen production, water treatment, and energy storage. These plates play a critical role in facilitating efficient and reliable electrochemical reactions.
Specifications:
Material: porous Titanium plate
Coating: Platinum (usually 0.2-5 microns thick)
Porosity: 30%-40%
Thickness: 0.6-20 mm
Dimensions: Customizable based on specific electrolyzer requirements
Surface Area: Varies based on design and application, usually 50-100 cm�²
Features:
Catalytic Efficiency: The platinum coating on the porous titanium plates provides exceptional catalytic activity, enabling rapid and efficient electrochemical reactions. This results in improved performance and higher reaction rates, contributing to the overall efficiency of the electrolyzer.
Corrosion Resistance: Titanium is inherently resistant to corrosion, and the platinum coating further enhances this property, ensuring the longevity and stability of the plates even in harsh operating conditions. This resistance to corrosion guarantees the durability and reliability of the electrolyzer system.
Enhanced Mass Transfer: The controlled porosity of the titanium plates facilitates effective gas diffusion and reactant accessibility. This feature enhances mass transfer, allowing for faster reaction kinetics and improved overall electrolyzer performance.
Customizable Dimensions: Platinum-coated porous titanium plates can be customized to meet specific electrolyzer design requirements. The dimensions can be tailored to fit different system sizes and configurations, ensuring compatibility and versatility in various applications.
Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has a wide range of applications in hydrogen industry. In the hydrogen industry, these plates are used for hydrogen purification and separation, and they are an important component in many hydrogen-based technologies.
Ultra-thin 0.6mm titanium porous transfer layer for hydrogen has good electrical conductivity, gas permeability, liquid permeability and chemical stability. In electrochemical systems such as fuel cells, the application of porous titanium plates can improve the energy conversion efficiency and stability of electrochemical systems, thereby promoting the development and application of electrochemical systems.
Parameters
Material: Gr1 titanium powder
Purity: 99.6%
Thickness:0.6mm
Size: customized
Application: PTL GDL in PEM electrolyzer
Porosity: 35%
Pore size: 20um
Features
High conductivity: Titanium is a good conductive material, and the porous titanium plate has excellent conductivity and can effectively transport electrons.
High gas permeability: The porous titanium plate can control the parameters such as pore size and porosity to make it have high gas permeability, so that it can effectively transmit gases such as hydrogen and oxygen.
Good liquid permeability: The pore structure of the porous titanium plate can control the transmission of liquid, so that it has high liquid permeability.
High chemical stability: Titanium has good chemical stability and can operate stably for a long time in acidic or alkaline environments.
Applications
Hydrogen energy industry
Gas filtration
Oil and liquid filters
Muffler
Fuel Industry
Catalyst filtration
Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating is a material used as an anode in an electrochemical reaction, and it is usually made of pure titanium or a titanium alloy. During the electrochemical reaction, Mixed-metal Coated Titanium Anodes for Trivalent Chromium Plating absorbs electrons and is oxidized, forming an oxide coating on its surface, commonly known as titanium anodic oxide (TAO).
Parameter
Substrate material: titanium Grade 1, titanium Grade 2
Dimensions: customer drawing welcomed
Shape: Plate/Tube/Rod/Mesh shape
MMO coating: Ir-Ta coating
Coating thickness: 0.2-12m
Temperature:
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With the rapid advancement of technology, particularly in aerospace and other related industries, the demand for titanium metal has significantly increased. However, this has also resulted in a substantial amount of titanium metal scrap. As a result, the recovery of titanium metal scrap has become crucial in conserving resources and reducing costs.
Titanium scrap comes from various sources, such as during the production of sponge titanium. The upper skin, bottom, and sides of sponge titanium may be contaminated by impurities like iron, chlorine, oxygen, and nitrogen. These impurities make the titanium scrap unsuitable for manufacturing and must be recycled. Additionally, titanium ingot casting and processing titanium materials into titanium products also generate titanium scrap.
To recycle titanium metal scrap, the following methods can be employed:
High-quality uncontaminated titanium scrap can be utilized as an additive for smelting titanium ingots or mixed with sponge titanium to produce titanium blocks.
Waste titanium sponges, heads, and scraps can be utilized as alloy additives in the ferrotitanium industry or raw materials for titanium powder, depending on their purity and composition.
Waste titanium powder can be utilized as deflagration agents in the pyrotechnic sector, additives in the processing of aluminum, and raw materials for titanium products made using powder metallurgy.
Titanium scrap with numerous impurities can be processed into high-titanium iron.
What is the process for recycling titanium scrap?
The process of recycling titanium scrap typically involves the following steps:
Collection and sorting: Titanium scrap is collected from various sources, such as manufacturing facilities, aerospace companies, and medical facilities. The scrap is then sorted based on its composition and quality.
Cleaning and preparation: The titanium scrap is cleaned and prepared for processing. This may involve removing any impurities, such as oil or dirt, and cutting the scrap into smaller pieces.
Melting: The titanium scrap is melted in a furnace at high temperatures. This process helps to separate titanium from any other metals or materials that may be present.
Refining: The melted titanium is refined to remove any remaining impurities and improve its quality. This may involve adding other materials, such as aluminum or vanadium, to improve the properties of the titanium.
Forming: The refined titanium is then formed into various shapes and products, such as sheets, bars, or wire. These products can be used in a wide range of applications, including aerospace, medical, and automotive industries.
Titanium foil is a thin sheet of titanium metal that is typically less than 0.1 millimeters thick.
Titanium foil is produced through a process known as rolling, which involves passing a titanium ingot through a series of rollers to gradually reduce its thickness. The resulting titanium foil is typically very thin, with a thickness ranging from a few micrometers to a few millimeters. Titanium foil is valued for its high strength-to-weight ratio, excellent resistance to corrosion, and biocompatibility with the human body.
Features
1.High strength-to-weight ratio: Titanium is known for its high strength-to-weight ratio, which means that it is strong but also lightweight. This makes it ideal for applications where weight is a critical factor, such as aerospace and sporting goods.
2.Excellent corrosion resistance: Titanium has excellent resistance to corrosion, which makes it useful in harsh or corrosive environments, such as marine or chemical processing applications.
3.Biocompatibility: Titanium is biocompatible, which means that it is not harmful to living tissue or the human body. This makes it useful for medical implants such as dental implants, joint replacements, and pacemakers.
4.Low thermal expansion: Titanium has a low coefficient of thermal expansion, which means that it does not expand or contract significantly with changes in temperature. This makes it useful in applications where dimensional stability is important, such as precision engineering.
5.High melting point: Titanium has a high melting point of 1,668C (3,034F), which means that it can withstand high temperatures without melting or degrading. This makes it useful in high-temperature applications such as jet engines and furnace components.
6.Good electrical conductivity: Titanium has good electrical conductivity, which makes it useful in electronic applications such as capacitors and batteries.
7.Ductility: Titanium is ductile, which means that it can be easily formed into different shapes without cracking or breaking. This makes it useful in applications where complex shapes are required, such as aerospace components.
Titanium sponge is an elemental form of titanium that typically appears as light grey particles or a sponge-like mass. It serves as the fundamental raw material for the production of titanium materials, titanium powder, and other titanium products. Sponge titanium is obtained by transforming titanium ore into titanium tetrachloride, which is then reacted with metallic magnesium to yield a porous, sponge-like mass.
High strength-to-weight ratio: Titanium sponge is perfect for use in aerospace and military applications where weight reduction is important because of its high strength-to-weight ratio.
Excellent corrosion resistance: Titanium sponge is highly resistant to corrosion, even in harsh environments.
Biocompatibility: Titanium sponge is biocompatible, making it an ideal material for use in medical implants and devices.
Heat resistance: Titanium sponge has a high melting point and is highly resistant to heat, making it ideal for use in high-temperature applications.
Applications
Defense and aerospace: Due to its superior corrosion resistance and high strength-to-weight ratio, the titanium sponge is frequently utilized in the defense and aerospace industries.
Chemical and Petrochemical: Titanium sponge is used in the chemical and petrochemical industries due to its excellent corrosion resistance. It is used in heat exchangers, pressure vessels, and reactors.
Medical: Titanium sponge is biocompatible, making it ideal for use in medical implants and devices, such as dental implants, joint replacements, and pacemakers.
Sports equipment: Titanium sponge is used in sports equipment, such as golf clubs, tennis rackets, and bicycle frames, due to its high strength-to-weight ratio.
Jewelry: Titanium sponge is used in jewelry making due to its unique properties, such as its light weight and corrosion resistance.
Titanium powder corrugated plates are commonly used in heat exchangers, where they help to improve the efficiency of heat transfer between fluids by increasing the contact area between the fluids and the plate surface. They are also used in the chemical and petrochemical industries, as well as in the aerospace and marine industries, due to their resistance to corrosion and high strength-to-weight ratio.
Parameter
Material: pure titanium, Ti-6Al-4V,Ti-3Al-2.5V
Length: Max. 1000mm
Width: Max.600mm
Thickness: Max. 50mm
Pore size: 0.2-60um
Wave height: 0.2mm,0.3mm or customized
Wave width: 1.2mm,1.3mm or customized
Wave pitch: 0.7mm,0.8mm or customized
The main steps for manufacturing titanium corrugated plate using titanium powder metallurgy process include:
Titanium powder preparation: First, the titanium powder needs to be prepared into appropriate particle size and shape for further processing.
Additive mixing: Mix the titanium powder with other additives such as copper, aluminum, etc. to improve the workability and mechanical properties of the titanium powder.
Pressing and forming: Put the mixed titanium powder and additives into a mold for pressing and forming. This process needs to be carried out under high pressure, usually between 100MPa to 2000MPa.
Sintering: Sinter the pressed and formed titanium powder at high temperature to make it into an integrated titanium corrugated sheet. This process needs to be carried out in an inert atmosphere to avoid oxidation.
Heat treatment and surface treatment: After sintering, the titanium powder corrugated sheet needs to undergo heat treatment and surface treatment to improve its mechanical and corrosion resistance properties.
Features
1.Stability under high temperature and high pressure: Titanium powder corrugated sheet can maintain stability and strength under high temperature and high pressure, and can therefore be used for filtration and separation in harsh environments such as high temperature, high pressure, and strong corrosion.
2.High filtration efficiency: The corrugated structure of titanium powder corrugated sheet can increase its surface area, thereby improving its filtration efficiency and capture capacity, especially suitable for applications that require high-efficiency filtration and separation.
3.Good mechanical properties: Titanium powder corrugated sheet has high strength, high hardness, and good ductility, and can withstand large mechanical stress and deformation.
4.Good corrosion resistance: Due to the use of titanium powder metallurgy process in the manufacture of titanium powder corrugated sheet, its material composition and structure can be controlled, thereby improving its corrosion resistance.
5.Easy to clean and maintain: The corrugated structure of titanium powder corrugated sheet can increase its surface area, making it easy to clean and maintain, reducing maintenance costs and time.
Constituent part an electrolytic circuit board and two electrodes (a cathode and an anode) which consists of a system that uses electricity to break water into hydrogen and oxygen in a process called electrolysis.
Electrolytic circuit board: Patented medical grade electrolytic water technology can accurately control the current.
Electrodes: Gr1 Titanium, nano-coating and high sintering, coated with Platinum, Iridium, Ruthenium. Superior corrosion resistance and high electrolytic rate.
Titanium Gr 2 seamless pipe has light weight, high strength and superior mechanical properties. It is widely used in heat exchange equipment, such as tube heat exchangers, coil heat exchangers, serpentine tube heat exchangers, condensers, evaporators and transportation pipelines.
In an electrolyzer, why not utilize a carbon-based Gas Diffusion Layer?
Using a carbon-based gas diffusion layer (GDL) in an electrolyzer can pose several challenges. The presence of oxygen ions and voltage on the anode side of the electrolyzer can cause the carbon in the GDL to be oxidized, resulting in the generation of CO2 gas. While this can initially lead to a lower electrolysis voltage, the consumption of the carbon GDL is a short-lived phenomenon. As a result, the stack compression decreases, leading to higher resistance and lower performance. Therefore, it is not advisable to use a carbon-based GDL in an electrolyzer.
Parameters
Place of origin: Baoji, China
Brand: TOPTITECH
Filtration precision:0.2um-100um
Material: titanium
Working temperatureï¼?â?¤ 300â??
Length: 30-1000mm(More than 1000mm can be welded)
Thickness: â?¥0.5mm
FEATURES
High corrosion resistance: Titanium is a highly corrosion-resistant material, making it suitable for use in harsh environments.
High strength-to-weight ratio: Porous titanium plates are lightweight yet strong, making them ideal for applications where weight is a concern.
High porosity: The porous nature of titanium plates allows for efficient diffusion of gases, making them well-suited for use in electrolyzers and fuel cells.
Customizable properties: The pore size and distribution of porous titanium plates can be tailored to meet specific application requirements, allowing for greater flexibility in design.
Excellent thermal conductivity: Titanium has a high thermal conductivity, which allows for efficient heat transfer and thermal management in fuel cells and electrolyzers.
Long service life: Due to its corrosion resistance and durability, porous titanium plates have a long service life, reducing maintenance and replacement costs.
Ease of manufacturing: Porous titanium plates can be manufactured using a variety of techniques, including sintering, powder metallurgy, and electrochemical etching, making them easy to produce in large quantities and at a reasonable cost.
The Porous titanium round plate Diffusion Layer Hydrogen Electrode is made from a porous titanium material that allows the hydrogen gas to diffuse through the material and collect at the surface of the electrode. This diffusion layer helps to increase the efficiency of the hydrogen generator, as it allows for a greater surface area of the electrode to be exposed to the electrolyte, which in turn increases the amount of hydrogen that can be generated.
Parameters
Filtration precision:0.45um 80um
Application: The hydrogen industry, Hydrogen Fuel Cell industry, instruments and apparatus, etc.
Temperature resistance:300 (wet)
Sheet dimension range:0.8-2.5mm Thickness x
Sintered porous titanium plates are a form of material made from titanium powder that has been heated and crushed to produce a particularly porous and light structure. These plates have a high strength-to-weight ratio and are resistant to corrosion and wear.
Parameters
Material: titanium
Porosity: 30%-40%
Pore size: 1um-50um
Thickness: above 1mm
DI: 1MM above
Features
1.High Strength-to-Weight Ratio.
2.Corrosion Resistance.
3.Biocompatibility.
4.Customizable Pore Size and Distribution.
5.High Temperature Resistance.
Application
Chemical Industry: Sintered porous titanium plates are used in chemical processing equipment, such as filters and catalysts, due to their resistance to corrosion and customizable pore size.
Medical Industry: Sintered porous titanium plates are used in medical implants and prosthetics such as bone substitutes and dental implants� due to their biocompatibility, strength, and durability.
Energy Industry: Sintered porous titanium plates are used in fuel cells and batteries due to their high strength-to-weight ratio and ability to conduct electricity.
Environmental Industry: Sintered porous titanium plates are used in water treatment systems and air filters due to their customizable pore size and distribution and resistance to corrosion.
Processing
The processing of sintered porous titanium plates involves several steps. First, the high purity of titanium powder will be sieved and then mold pressed into a desired shape. Then the material is heated in a furnace to sinter the titanium particles together to form a solid structure. The final product is then machined to the desired shape and size.
A porous titanium plate is a type of material made from titanium that has many small holes or pores throughout its surface. These pores can range in size from a few micrometers to several millimeters, depending on the manufacturing process and the intended use of the plate.
Porous titanium plates are commonly used in a variety of applications, including biomedical implants, filtration systems, and catalytic converters. One of their most important properties is their high surface area-to-volume ratio, which allows for efficient mass transfer and gas exchange.
Parameters
Material: titanium sponge
Porosity: 35%
Filtration rate: 0.22mm- 100mm
Thickness: above 1mm
Size: square round and customized with the drawing
Features
Versatile pore structure: The pore structure of porous sintered titanium plates can be varied to achieve different properties. For example, plates with a larger pore size may have a higher permeability, while plates with a smaller pore size may have a higher particle retention.
Customized shape and size: Porous sintered titanium plates can be manufactured in a variety of shapes and sizes to suit specific application requirements. This allows for customized designs that can optimize performance and minimize material waste.
Environmental sustainability: Porous sintered titanium plates can be recycled and reused, making them an environmentally sustainable choice. Additionally, the manufacturing process can be optimized to minimize waste and energy consumption.
Applications in energy production: Porous sintered titanium plates can be used in energy production applications such as fuel cells and batteries. The high surface area-to-volume ratio of the plates allows for efficient gas exchange and can enhance the performance of these devices.
Applications
Porous titanium plates are commonly used in a variety of applications, including biomedical implants, filtration systems, and catalytic converters. One of their most important properties is their high surface area-to-volume ratio, which allows for efficient mass transfer and gas exchange.
In biomedical applications, porous titanium plates are often used as bone implants or scaffolds to promote bone regeneration. The porous structure of the plate allows for the growth of new bone tissue into the implant, which can help to repair or replace damaged bones.
In filtration systems, porous titanium plates can be used as a high-performance filter media due to their ability to trap and remove small particles and impurities from fluids.
In biomedical applications, porous titanium plates are often used as bone implants or scaffolds to promote bone regeneration. The porous structure of the plate allows for the growth of new bone tissue into the implant, which can help to repair or replace damaged bones.
Sintered titanium plate is a kind of titanium product, which is widely used in various industries such as chemical industry, medical treatment and food processing due to its excellent corrosion resistance and high strength. The porous titanium plate produced using the sintering process is to press the titanium powder into the desired shape and then sinter at high temperature.
Product parameters
Filtration grade: 0.2-100um
Thickness: above 1mm
Shape: square, round, shaped
Size: 300 800mm can be customized
Pressure: 0.2Mpa
Features
1. High strength and toughness: During the sintering process, the titanium powder particles are closely combined with each other, so that the sintered titanium plate has high strength and toughness, and can withstand certain impact and pressure.
2. Excellent corrosion resistance: Titanium itself has good corrosion resistance, and a uniform microporous structure can be formed through sintering, which further improves the corrosion resistance of titanium plates.
3. Can be made into complex shapes: through the sintering process, titanium sheets of various complex shapes and pore diameters can be made to meet the needs of different industries and applications.
4. Adjustable pore size and porosity: By adjusting the sintering process parameters, the pore size and porosity of the titanium sheet can be controlled to obtain the performance required for different applications such as filtration, separation, and adsorption.
Applications
1. Used as a filter;
2. Utilize the function of its pores to manufacture porous electrodes, fire extinguishing devices, antifreeze devices, high temperature resistant nozzles, etc. Porous electrodes are mainly used in electrochemistry. The fire extinguishing device uses its anti-flow effect to prevent explosions, such as flame explosion arresters for gas welding. The antifreeze device utilizes its holes to feed preheated air or special liquid to prevent the wings and empennage from freezing. The high temperature resistant nozzle uses the principle of sweating on the surface to cool the hot surface, which is called sweating material.
3. Porous titanium is also a good porous electrode material for water electrolysis, and it can be coated with platinum, iridium, ruthenium and other metals to enhance its electrochemical performance. The current PEM water electrolysis hydrogen production equipment widely uses porous titanium plate as its anode diffusion electrode material.
How to purchase porous sintered titanium plate
A. Materials to be delivered;
B. Corrosion problems;
C. Special operating conditions involving pressure, temperature, etc.;
D. Pollutants encountered;
E. Required shape, dimensions and tolerances;
F. Required flow and pressure allowed by the filter unit.
A type of titanium fiber sintered felt with high porosity and a pore size gradient structure is known as sintered titanium fiber felt. It has a number of unique functions thanks to the fully interconnected pore structure and three-dimensional network fibers. It is frequently used in the electrolysis of water to produce hydrogen, in hydrogen-powered fuel cells, and in other applications where corrosion resistance is necessary. It is the perfect replacement for the carbon fiber gas diffusion layer in fuel cells.
Product parameters
Thickness: 0.25mm 0.4mm 0.6mm 0.8mm
Titanium purity: 99.9%
Porosity: 50-60%
Titanium fiber diameter: 30-60 microns
Features
1. Lightweight: Titanium fiber felt is light in weight and has excellent strength and rigidity, which can greatly reduce product weight and optimize product performance.
2. Stability: Titanium fiber felt has excellent high temperature, water resistance, corrosion resistance, wear resistance and other properties, not easy to deform, damage, aging, etc., and has a long service life.
3. High strength: Titanium fiber felt has high strength, good tensile, bending and extrusion properties, and can be widely used in various fields.
4. Heat insulation and sound insulation: Titanium fiber felt has excellent heat insulation and sound insulation performance, which can effectively reduce the influence of external heat and noise and improve indoor comfort.
5. Environmental protection: Titanium fiber felt is a non-toxic, harmless and non-polluting environmentally friendly material that will not have a negative impact on the environment and meets the requirements of sustainable development.
6. Easy to process: Titanium fiber felt is easy to cut, sew, staple, press, etc. It can be made into products of various shapes and sizes according to needs, and has high plasticity and adaptability.
Applications
1.Petrochemical industry: terminal filtration of petroleum products, filtration of chemical carbon-alkali liquid, filtration of alcoholic organic solution, filtration of heavy coker gas oil, filtration of hydrocracking circulating oil.
2. Fly ash filtering for the chemical sector that uses coal.
3. Decarburization, decolorization, and fine filtration of pharmaceutical intermediates; filtration and separation of precious metal catalysts; purification and filtration of catalytic gases; elimination of impurities from and filtration of raw materials in the pharmaceutical and chemical industries.
4. Filtration following ozone sterilization and ozone aeration, water purification, and removal of mechanical contaminants in the water treatment sector.
5. Clarification and filtering in the food business for milk, drinks, beer, mineral water, vegetable oil, etc.
6. Gas purification using steam, compressed air, and catalyst filtration.
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