Weld trimming machine / Weld shear machine used in Aumino-Thermic welding process. Hydraulic operated double shearing head, shearing force : 18 ton, Petrol engine operated robust machine is ideal solution for weld shearing. available ex-stock. guarantee
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Manufacture and Supply of Alumino Thermit Welding Kits for 52kg, 60kg, 60E1, R260, 1080HH, Combination Joint 60Kg/60E1 to R260, 115RE, 54kg, 45kg, 45E1, P43, P65, BS80, BS100, 37kg, CR100, CR120, other Crane rail & Metro rail and many more for private sidings as well as we have capability to develop Kits for other rails, includes
Alumino Thermic welding Portion
3-Piece Dry Mould
Single Shot Crucible with auto tapping thimble or Multishot crucible
Luting sand / luting paste
Igniter
Also, manufacturer and supply :
Welding Equipments and consumables
Small track machines (Engine, Battery, Electric, manual)
Ultrasonic Flaw Detection (USFD) machines
Rail Cutting disc and grinding wheels
4. With a welding current monitoring system, the welding current can be monitored in real time, effectively solving the phenomenon of virtual welding and false welding.
Description-
Laser marking system is an industrial marking tool integrated with laser marking software to control the galvanometer scanners that produce relative motion between the laser spot and the work-piece.
Laser and optics are heart of the machine, control marking mechanisms system.
Industrial Marking can be done almost too various products and applications with variety of combinations characters and graphics, logos, unique serialised alphanumeric, or one of a number of different bar-code designs. Which are used for all kinds of products for its tractability, anti-counterfeiting, material, batch or manufacturer identification etc.
Laser marking is a device for marking physical surfaces, without physical contact, using laser energy. Laser marking enable editing the mark data (letters and graphics) on a computer, using graphic utilities. In addition to marking, they are also used widely for drilling holes, cutting, trimming, and detailed processing.
Laser markings are used in a variety of industries, such as printing 2D codes on automotive parts, logos on electronic components/electrical devices, lot numbers, Automotive parts, Electronic components/ electrical devices, Machines/tools, Semiconductors/LCDs, Molded parts, Medical instruments
MOPA Fiber Laser
Common fiber lasers and solid-state lasers use mirrors to resonate and amplify the laser. The laser is output by Q-switching. Using this technology, it is difficult to produce a reliable, durable laser with high quality and -flexibility. MOPA all-fiber laser eliminates the resonator structure, and enables a high quality beam with stability, durability and â?? flexibility.
Features-
Attachments like Rotary, On-Fly, Auto Trace available based on customer requirement.
Permanent Marking Processing / Online- Marking Process.Laser marking is perfect for products which are manufactured and requires store record, identify record, process management, and other critical information.
It will not wear off or peel off, because it is marked directly into the product.
Direct marking process with no contact with material minimize damage to the product and enhance the fine quality in detail processing and Marking.
Laser marking is high speed process marking faster for large production industry is adopted in large scale.
Less Operating Cost, zero maintenance cost. The electric bill is really just about the only operating cost.
Wide Range of Materials and processing some possible materials include metals, plastics/resins, plastic film, and so on.
Labelling data can include logos, graphics, model numbers, serial numbers, 2D codes, and more.
Environment-friendly Processing/Marking There is no ink, and therefore no solvent; no adhesive label, and therefore no backing paper, no waste disposal.
Technical Specifications-
Model SIL Accuwrite F 20/30/50/60/100 Watts
Power 20 W to 100 W
Wavelength 1063 ±3 nm
Beam quality
Description-
SILROBOWELD it is modern 2 to 6 kw laser welding delivers high quality, high precision weld that is not possible with conventional CO2 welding.
Fiber laser technology allows to processes different types of thickness and materials, including similar and different material.
SILROBOWELD operates in standard laser safety booth to protect user from shorter wavelength emitted by fiber laser.
SILROBOWELD its takes higher level of precision and productivity using fiber laser processes material such as brass, copper, and aluminum.
Fiber laser technology is with unmatched beam quality and electrical saving, due to this requires less maintains to oscillators to generate beam.
In SILROBOWELD teaching is done with inline CCD camera which is easy , fast and accurate teaching of welding path.
Another key features are rotating mirror in welding head, which helps to rotate beam direct path of welding, it can make any shape of laser beam like 8, O, line (vertical or horizontal)
Description-
The handheld laser welding machine combines quality of laser with flexibility of traditional welding to users advantage. The handheld laser welding machine is very easy to operate, which offers perfect welding seam without usage of any consumables at a fairly fast welding speed. The handheld laser welding machine can replace the traditional argon welding and electric welding.
Features-
High laser energy density, small thermal effect area, no deformation, less or minimal subsequent processing.
Easy spot welding and continuous welding.
Non-contact processing, stress free, noiseless, no pollution to the environment,
Good welding quality, smooth and beautiful appearance, high welding speed, high strength.
Weld strength and toughness equivalent or stronger than the base metal.
Advantages-
Fast welding speed, 2~10 times faster than traditional welding.
The welding seam is smooth & beautiful, small taper, doesnâ??t need polish, save time.
No deformation or welding scar, firm welding of the work piece.
Laser welding has no consumables, low power consumption and long service life.
Safe, easy operation and more environment friendly.
Applications-
The handheld laser welding machine can be used for welding stainless steel, copper, aluminum, gold, chromium, silver, titanium, nickel and other metals or alloys, it can also be used for a variety of welding between different materials, such as: copper â?? brass, titanium â?? molybdenum, titanium â?? gold, nickel â?? copper and so on
Handheld laser welding machine is widely used in the kitchen cabinets, staircase elevator, shelf, oven, stainless steel door, window guardrail, distribution box, medical equipment, communications equipment, battery manufacturing, craft gifts, household and other industries.
Q-switched fiber lasers are capable of providing pulse energies in the mJ range, but for materials processing applications requiring multiple Joules of pulse energy at multi-kilowatt peak powers IPG has developed the unique Quasi-CW Fiber Lasers. These fiber lasers occupy the space between kW class CW fiber lasers and Q-switched pulsed lasers. They are very similar to kW class fiber lasers with one notable difference: their peak power during ON time is up to tenfold higher than their average power in pure CW mode of operation. Thus, these lasers can provide tens of joules of energy over a long pulse, from 50 microseconds to 50 milliseconds.
Feaatures-
Laser power from 75 W to 2.3 kW.
Peak power will be ten times more than actual power.
Description-
Usage of Li-Ion battery is increasing exponentially in various sectors such as mobiles, automobile, defense, aerospace, etc.
SIL has recently developed battery welding machine for Li-Ion batteries. These batteries are made of prismatic containers having materials like Al, Al alloy, SS or OFHC Copper. These machines are used for welding can-caps, terminals, fill tubes, tabs, etc. The components can have thicknesses from 0.5 mm upto 3 mm.
Type of Lasers that can be used are either CW or QCW fiber Laser. The machine produces positioning accuracy of better than 10 µm and positioning speed > 18 m/min.
Other important features are welding process monitoring thru video camera, power ramping & pulse shaping, welding head with wobble motion, seam tracking with path compensation to name a few.
Description-
Indian railways which is the fourth largest railway network in the world by size, with 121,407 kilometres of total track over a 67,368-kilometre route and over 18million passengers and 2 million tons of freight traffic per day. On its rail network of 63,327 km, Indian Railways runs more than 200,000 wagons and 50,000 carriages pulled by more than 8,000 engines; it also runs 6,909 stations and has over 1,400,000 employees, which makes it the third biggest employer in the world.
Railway coach side walls and roofs
SIL recently commissioned an innovative SCW 2.5X25 automatic laser cutting and welding system to produce side walls and roofs for its passenger wagons. This is a sheet cut and weld system designed and customised by SIL as per clients specifications. SCW stands for Sheet Cut and Weld, 2.5 indicates the maximum weld length,25m indicates the maximum welded sheet length that the system can be handle. The machine produces semi-finished parts which is used for manufacturing railway coach sidewalls and roofs including windows and doors of the coaches.
SCW 2.5X25 machine consist of Cutting and Welding base table with gantry and dual Z-axis of cutting and welding, Machine Enclosure, Control panel, Chiller, Fume Extractor, Raw Sheet Loading Table and finally Sheet rolling table. The sheets are rolled out automatically from trimming-welding station and cutting station with the help of two rollers at both station which will sandwich the sheet and move the sheets towards sheet rolling table. This operation is done be servo motors due which we can get the exact position of the sheet without any error.
Features-
Laser welding station 2.5 x 22 m.
Laser Welding Head Includes Wobbler, Seam Tracker and Monitoring System
3 Kw Fiber Laser with Dual Beam Switch Facility.
Laser Cutting Station 2.5 x 4 Mtr.
CNC Laser Weld-Cut System up to 26 meters length.
Camera based real time part to part coordinate measurement, helping accurate cutting for long length sheets.
Technical Specifications-
Laser Power 3000/4000/6000W
Laser model IPG
Welding area size 2550mm
Laser cutting area Size 4000 X 2500 mm
Y- Axis 4050 mm
X-Axis 2550 mm
Z Axis 180 mm
Welding thickness 1-3 mm Stainless Steel (3 kwatt ) Kindly contact for 6 kwatt
Cutting thickness 0.5-25 mm MS/0.5-12 mm SS/0.5-8 mm Al
Positioning Accuracy â?¤ �± 0.1 mm/m
Max Welding Speed 15 m/min
Max Cutting area rapid Speed 80 m/min
Cutting Speed 20 m/min
Cutting Acceleration 0.5 G
Repositioning Accuracy ± 0.05 mm
Resolution 0.01 mm
Power 380 V/ 50 HZ
380 V / 60 HZ
Weight without rolling table 15 TON
Laser including 2 Fiber Cable & 2-way beam switch(Time Sharing)
Advanced welding head with seam tracker
Wobble Welding Head (Optional)
H Beam Welding Automation
we aim to develop close relations with our esteemed clients and handle rigorous market analysis to satisfy the welding requirements with innovative designs. We have highly experienced and qualified team of engineers who have made certain that our production cycle continues uninterruptedly. Our line of products lasts for quality and efficiency, as we are associated with industry leading vendors to obtain the best quality raw material and source high performing equipment from notable brands.
