BFP-100 is a full automatic foam block compression and mattress packaging machine. It increases the manufacturing capabilities by reducing the required warehouse. Thanks to BFP-100, 4 times more buns, foam layers, rails can be shipped or stored with the same volume Increased shipping capability by reducing the volume down to 25% Minimized distortion on the foam by having flat pack only Increased storage and manufacturing capabilities Capable of packing buns of foam or large stacks of foam sheets Maximum product protection with advance compression control system Hydraulic compression system at infeed and outfeed sections Upper and lower conveyor at the pressing units to move the product under compression Less plastic consumption and tighter packs thanks to infeed compression system Moving infeed part of the machine with hydraulic cylinder to bring the compressed product to the outfeed section Double sealing lines for all sealers The highest consistency of sealing thanks to upper and lower heating system for all sealers Unique heat transfer system throughout the whole length of the sealing wires Advanced heat control system for the sealers Automatically adjusted sealer height according to compressed product height Advanced data collection and remote troubleshooting with OMRON Controllers (EtherCAT) Adjustable timings for each sealing process for perfect seal with respect to different thickness of tilm and compression amount Ability to give multiple foam pieces such as foam rails, layers, etc. Motorized hoist for easy plastic change.
ET-ROLL-110 is a roll pack machine without compression unit. Although it does not have a compression unit, it can easily roll most of your light to medium mattresses, toppers, pet beds and wedges. Ability to roll foam, latex and memory foam mattresses Hydraulic exit system Adjustable diameter for the exit roll Additional sealing for stronger rolls Additional plastic film reserves Full automatic process Ability to work with or without additional plastic film Simple user-friendly touchscreen menu
ET-ROLL-210 is a cost-effective press and roll pack machine with 50 tons heavy duty hydraulic pressure mechanism. The mattress is given to the machine after hand bagging, the machine automatically fulfils all the operations of compression, sealing and rolling with a wide range of adjustable exit diameter. 50 Tons hydraulic pressure mechanism Robust structure for the durability Hydraulic exit system Adjustable diameter for the exit roll Ability to manually fold the mattress after the compression and send to roll pack Additional sealing for stronger rolls Additional plastic film reserves
KYK-S is the one of the highest speed tape edge machine in the market with heavy duty, smooth PFAFF 5625 sewing head which is simply the strongest in the world. The reduced training time and operator fatigue makes the tape edging operation much easier with the day long performance stability. The motorized belt and the synchronized mattress rotating arm makes the operator stands stationary and brings easy cornering. Even the heavy premium mattresses are flipped within seconds thanks to heavy duty flipping system. The adaptable continuous mattress flow system brings the mattress to the machine and takes it out to the next stations after tape edging is done. The continuous flow system lets the operator sew all the time and reduce a great deal of labor cost. - Easily produces 200-250 mattresses in 8 hours (190cm x 90cm) - Standard PFAFF 5625 chainstitch sewing head - Ergonomic design that allows high capacity even for heavy mattresses - Comfortable cornering thanks to slippery conveyor metarial - Full automatic proccess with a single foot pedal (All the speeds are auto - adjusted according to pressing amount) - Automatic head lowering at the corners - Minimum operator fatigue - Full automatic parametric corner turning system - Automatic foot lift - Interpolated driven 90° mattress turning arm - No deformation on the conveyors thanks to the arm load hanger system
Bedline series automatic mattress finishing line Bedline series is automated production line which is fully designed and implemented according to you production variables such as capacity, level of mattress versatility, general categories of mattresses, layout, existing machines, labot cost, etc. Bedline series pr ovides neat and efficient pr oduction by eliminating handling, damage or dirt on the mattresses during the handling, operators fatigue, the volatility of the operators efficiency and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses. Versatility� is the k eyword for the design of bedline series. Increased competition and incr eased requirements of your customers makes it inevitable to have a flexible setup. Bedline series is completely designed for least volatility of production efficiency with respect to flexibility of your mattress types. Accurate edge gluing with servo driven nozzles Center gluing: center gluing with 4x4 moving nozzles Standart robatech ag (swiss) hotmelt application system Auto size recognition (width-length-height): whatever you give to the system (without entering any input) is recognized, processed and sent to where it should be High-speed press and conveyors: 40 m/min Additional layer - felt ramp: Auto releasing system Auto pressing cylinder to strengthen the bonding Pneumatic width adjustment of boxspring assembly tables for your single beds High speed tape edge station (kyk-s) Placing flexibility of the line on your floor plan with buffer and cross conveyors Automatic high speed and high quality packing with fullpack 45 seconds is enough for one standart mattress with 4-bridge gluing combination Various automation solutions from 100 pcs to 2000 pcs daily production.
LEON-3D is the multineedle 3D border machine. It is used to add decorative secondary materials such as ribbons, 3D spacer, zippers. With the functional folder, it offers various types of border combinations. The heavy duty servo motor driven puller system eliminates the slipping fully and provides excellent stitch quality not only for single piece pre-quilted borders, but also while joining multiple layers of fabric, foam, polyester fiber, ribbons, nonwoven, etc. Various optional folders for special borders Ability to make handle with optional folder Servo driven puller cylinders Ability to Sew Zippers, 3D Spacer and Ribbons Ability to feed pre-quilted border or separate layers of border
LEON-3DS-CS2 is designed for specialized borders with 3 independent sewing heads. It is capable of sewing multiple borders and gives you possibility to draw your own designs. It can make various borders with ribbons, 3D tape, zipper while being capable of hemming the border edges. Double head CNC border quilting part provides unique designs and makes you special in the market. Advanced fabric pulling and guiding systems provide the maximum precision even with the most elastic materials The highest precision of designs thanks to fully servo driven motion system Easy Border Design Creation Robust Sewing Heads with Automatic Lubrication Various attachments for special borders
Leon-vr double border serging machine The leon-vr is a high speed double border serger with right and left heavy duty pegasus overlock heads. With the versatile structure it is able to work from 5 cm to 50 cm wide borders. Leon-vr can be stand alone serging machine or it may be coupled with border mark and cut station, border tack and jump machine, handle attaching machine, etc. Servo motor driven puller system Robust pegasus sewing heads Yardage counter Independent sewing drives: no mechanical transmission Touchscreen controller Optional over/under double border serger with juki heads leon-vr-l
HEMMER Automatic Panel Hemming Machine One of the most time consuming part of mattress production is flanging the quilted panel. With the higher demand on thicker mattress panels, overlocking of the panels became inevitable, because it becomes impossible to sew the thick panel by the tape edging. However, the conventional flanging process brings a lot of labor and inaccurate end sizes of the panel. Full automatic process Two Working Modes: Synchronized with your existing quilting machine Feeding the roll of quilt Side and Length Cutting and Sewing 4 needle double chain-stitch heavy duty sewing unit (right and left sew ing head) 4 needle double chain-stitch heavy duty sewing unit (cross sewing head) Adjustable width and length of the quilt Adjustable distance between left and right head with motor Wide range of quilt thicknesses Material exit with conveyor Automatic thread cutting Accurate finishe measures of the quilts Automatic side-waste removal system to the reserve High safety systems Servo driven system User-friendly software Easy tape edging of the quilt after closing Online maintenance and training service One HEMMER has the capacity of 5 flangers. There is no panel cutter needed The finish size of panel after flanging may end up with high tolerances while it is always accurate with the HEMMER Ability to use as panel cutter only Unlike conventional panel cutters; with the new HEMMER, there is no possibility of skipped stitches at the cutting edge, since the hemming is before the cutting Your tape edging is more fluffy with the HEMMER. The overlocking completely closes the edge of the material while hemming keeps your panel edge open to make the tape fluffy Ability to adapt the HEMMER with any existing multineedle quilter. High quality chainstitch sewing heads Max. Speed: 20-22 seconds per panel (may change according to the filling) Max. Material thickness: 7.5 cm (may change according to the compressibility of the material) Number of sewing heads: 3 Max. Quilt width: 2.50 m Min. Quilt width: 1.40 m Min. Quilt length: 75 cm Automatic thread cutting Automatic side waste removal system Full automatic process with 4 sides cutting and hemming 4 needle chain-stitch sewing head for the transversal cutting and sewing Ability to adapt any multineedle quilter Ability to work with pre-quilted material Ability to set up timing of the looper-needle adjustment without any mechanical setting Reliable OMRON Sysmac Controller Ability to use as panel cutter only Durable FESTO pneumatic system with low air consumption Product video link : https://www.youtube.com/watch?v=aD9dB_5UONA Product video link : https://www.youtube.com/watch?v=KaPEo4Dl2U4
HYDRA Double Head Double Roll Feeding Continuous Quilting Machine HYDRA is a full automatic double feeding system, high speed double heads quilting machine for upholstery, mattress and home textile industries. It performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length. The double feeding system offers quilting two rolls at the same time while offering motorized width adjustment for single feeding mode with the exchange time of 20 seconds. The double feeding system is very useful for high capacity sofa production as well as mattress headboards. It doubles the production of sofa and headboards by quilting two rolls at the same time. On the other hand, changing the mode of feeding to single roll makes you able to quilt high end luxury mattresses as well as wide home textile products. Full automatic feeding, tensioning, quilting and cutting Minimum bobbin change with XXL spools (Durkopp Adler) Automatic thread cutting in less than 0,5 second Operation modes : symmetric ( Mirror like ) , parallel, single needle Standard length & sides cutters High operator security systems Brushless servo motors Automatic fabric measure control system with great accuracy Remote & Smartphone production monitoring system Electronic position controlled fabric with adjustment Transition between single to double roll feeding system in a minute Flexible and user friendly software
