Bedline series automatic mattress finishing line
Bedline series is automated production line which is fully designed and implemented according to you production variables such as capacity, level of mattress versatility, general categories of mattresses, layout, existing machines, labot cost, etc.
Bedline series pr ovides neat and efficient pr oduction by eliminating handling, damage or dirt on the mattresses during the handling, operators fatigue, the volatility of the operators efficiency and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses.
Versatility� is the k eyword for the design of bedline series. Increased competition and incr eased requirements of your customers makes it inevitable to have a flexible setup. Bedline series is completely designed for least volatility of production efficiency with respect to flexibility of your mattress types.
Accurate edge gluing with servo driven nozzles
Center gluing: center gluing with 4x4 moving nozzles
Standart robatech ag (swiss) hotmelt application system
Auto size recognition (width-length-height): whatever you give to the system (without entering any input) is recognized, processed and sent to where it should be
High-speed press and conveyors: 40 m/min
Additional layer - felt ramp:
Auto releasing system
Auto pressing cylinder to strengthen the bonding
Pneumatic width adjustment of boxspring assembly tables for your single beds
High speed tape edge station (kyk-s)
Placing flexibility of the line on your floor plan with buffer and cross conveyors
Automatic high speed and high quality packing with fullpack
45 seconds is enough for one standart mattress with 4-bridge gluing combination
Various automation solutions from 100 pcs to 2000 pcs daily production.
KYK-S is the one of the highest speed tape edge machine in the market with heavy duty, smooth PFAFF 5625 sewing head which is simply the strongest in the world. The reduced training time and operator fatigue makes the tape edging operation much easier with the day long performance stability. The motorized belt and the synchronized mattress rotating arm makes the operator stands stationary and brings easy cornering. Even the heavy premium mattresses are flipped within seconds thanks to heavy duty flipping system. The adaptable continuous mattress flow system brings the mattress to the machine and takes it out to the next stations after tape edging is done. The continuous flow system lets the operator sew all the time and reduce a great deal of labor cost. - Easily produces 200-250 mattresses in 8 hours (190cm x 90cm) - Standard PFAFF 5625 chainstitch sewing head - Ergonomic design that allows high capacity even for heavy mattresses - Comfortable cornering thanks to slippery conveyor metarial - Full automatic proccess with a single foot pedal (All the speeds are auto - adjusted according to pressing amount) - Automatic head lowering at the corners - Minimum operator fatigue - Full automatic parametric corner turning system - Automatic foot lift - Interpolated driven 90° mattress turning arm - No deformation on the conveyors thanks to the arm load hanger system
Product Application ET-ROLL-311 is a full automatic mattress wrap, compress, fold and roll machine. After compression it can fold the mattress to half and roll afterwards to minimize the shipping, storage and operation costs and maximize the profit and competitiveness. Thanks to unique design of ET-ROLL-311 it gives possibility to work as wrap-only, wrap-compress, wrap-compressroll and wrap-compress-fold-roll without adding any extra turning or 90° transfer conveyors. Moreover, with all these options it offers the smallest footprint (installation area) compared to competing machines. Rotating, Folding, 90° and Straight Transfer Operations on a single station Easily Folding the Heaviest Mattresses with the Unique Folding Mechanism Perfect for Boxing Mattresses and E-Commerce Shipping Working Modes Roll-Only Wrap Only Wrap-Compress, Wrap-Compress-Roll Wrap-Compress-Fold-Roll
Auto Mattress Compressing Machine With buffering table 1.Machine size: L7000xW3350xH3600mm 2.Suitable packing material: PE film 3.Thickness of packing film: 0.08~0.10mm 4.Mattress max.length: 2100mm 5.Mattress max.width: 2000mm 6.Height of packing mattress: 430mm 7.Pressure: 60T 8.Voltage: 3Phase 380V 50HZ 9.Total power: 34KW 10.Air supply: 0.8Mpa 11.Weight: 7000KG
Applications Quilting processed goods: clothing, sleeping bags, summer quilts, mattresses, bedspreads, seat cushions, etc. Service@mayaemb.Com Features Integrate computerized quilting and embroidery Automatic color change, arbitrary head for quilting and embroidery Continuous quilting of independent pattern, skip quilting function Unlimited and continuous quilting and embroidery in y direction, front and rear automatic tensioning systems 3.5 inch floppy disk generally used for common embroidery machine, support usb flash memory, readable tajima, barudan, zks, swf embroidery format. Independent presser foot operation to make the product have three-dimensional aesthetics Rolling shaft design in y direction, cloth can be continuously sewn or quilted Simple, convenient and feasible operation Rotating speed control, power-off protection, power-off memory function Broken line detection, rollback quilting and embroidery Advance and retreat function at a high or low speed Trimming system, trimming length control. Line drawing concentration system, stability and reliability
Supplier: Industrial and household sewing machines, embroidery machines, knitting machines, presser, iron, steamer, fusing machine, finishing line, and oem parts and motor, table, stand and accessories
Automatic color change: Preceding the color change manually or automatically according to computer settings (max. Set-up is 99times). Feedback control function Make the needle & presser hoopí»s movement more precisely & up to the most stable embroidery effect. Low noise design: Most mechanical parts are adopting mini model motors, which combines with high electronic technique & realizes the low noise expectation. Automatic raising function: Needle & fabric presser shaft will be up 27mm automatically after embroidery finishing, which ensure the easy operation of changing frames. Alternate embroidery type machine change It is very efficient to just select flat embroidery or chenille embroidery, without changing embroidery machines you can realize which embroidery you want to do. Automatic chenille & chain stitch change: Automatic chenille & chain stitch change can be set up by the operation panel to choose manual change or automatic change (can set up 99 times). Automatic chenille needle stitch height adjustment According to the embroidery design, can make 10 specifications of height of the chenille stitch manually or automatically, which can realize the different chenille embroidery effects. Mixed embroidery function Can make automatic change between flat heads & chenille heads during mixed embroidery design working process, make it easy to do mixed type embroidery job. Stitch length: 0.1~12.7 mm.
Main features & functions Suitable for cap embroidery, finished garments embroidery and flat embroidery, equipped with intelligent control system, 4 inches lcd screen, automatically trimming, both for upper and under thread, automatic color changing, intelligent thread break detect for upper and under thread, assembled with japan origin sophisticated parts, the machine has longer life span. Built-in usb slot, easily input and output designs., compatible with designs of tajima, Bermudan, ask, binary system, ternary system, etc, support monogramming pattern, can type letters and embroider directly, , spool stand with tube, avoid thread getting tangled, emergency stop, led lamp lights working area , 1000rpm high speed, built-in bobbin winder, connecting to pc by LAN slot, power input:115v/60hz or 230v/50hz available
Touch screen, advanced computerized control system which is designed and developed by richpeace provides the convenience of easy operation & powerful functions.Automatic thread breakage detection and independent automatic mending functions ensure the great productivity. Advanced gear design makes the structure more reasonable and reduces the machinery noise at the maximal extent as well as lessens the mechanical abrasion so as to prolong the available life span of the machine. 9 needle & 12 needle are available for customersí» choice according to the specific requirements;maximum steady working speed is at 700 rpm; special designed stand, thread hooking & cutting devices ensure the finished tuft stitch embroidery designs more smooth & lovely-looking. No option device can be attached.
(Single Head Computerized Cap, T-shirt, Flat Embroidery Machine) Flat embroidery area :450*350mm; Cap embroidery:270¡ã; T-shirt embroidery area: 450*290mm; Speed :200-850RPM; Stitch Length:0.1--12.7mm; Memory :1 million stitches. Max 2 million; Total Machine package size:1.0 CBM; Total Gross Weight :160KGS; Memery Format :read files in Tajima(DST); Input:USB port £» Power Source :Single Phase: 110V/60Hz or 220V/50Hz available ; Power Consumption :0.5-1KW ; Warranty: one year (we give you good quality parts for machine. so it is not easy to be broken for them. we will send you new spare parts for free if any broken; online service of solving your trouble if any, solve ways for the common questions on the User's Instruction Book); Specification : Dahao computer system ; 3.8" color LCD monitor with USB port; with automatical thread cutting and color changing; Motor :Brushless DC Motors, BLDC. Portable table and stand with wheels for easy moving around; standard spare parts and accessories, Tool kit; wooden /carton package. Cap attachment included: 2 x cap rings per head that snap into cap station for preparation then embroidery. 1 xhoop station per machine for easy snap in and snap out preparations of caps. 1 x cap driver per head that snaps into embroidery machine¡¯s bracket holder for hoops. Hoops/frames included: ¡ñ 2 x Shirt Front Round Hoop 9 cm (3.5") ¡ñ 2 x Shirt Front Round Hoop 12 cm (4.7") ¡ñ 2 x Shirt Front Round Hoop 15 cm (5.9") ¡ñ 2 x Shirt Front Round Hoop 20 cm (7.87") ¡ñ 2 x Jacket Back Square Hoop 29 x 29 cm (11.4" x 11.4") ¡ñ 2 x Jacket Back Square Hoop 45.5cm x 29.5cm (18" x 12") ¡ñ 1 x Flat-bed Sash frame Operation: English, Spanish, Portuguese, Turkish, Chinese available on the Display Screen; ENGLISH Users¡¯ Manual E-Book to show how to use it. Application£ºcan do logo, letter and other designs embroidery on Cap/hat, Cloth,Finished garments, bedspread, curtain etc. Lead Time :within 15 days for 2 sets, within 20 days for 5 sets after confirming the down payment Minimum Order Quantity£¨MOQ£©: 1 set. Payment term£ºaccording to our company rule, 30% should be paid by T/T in advance as down payment, 70% should be paid by T/T before machine delivery. Wooden /carton package.
