LEON-HD-FINISH is a full automatic horizontal handle attaching, border measuring and border cut and close machine.
LEON-HD-FINISH feeds pre-made handles from the roll, it automatically pulls the handle, cuts, folds and puts on the handle sewing head, sews the handle and the border is pulled to the next handle or cutting position.
The versatile design not only offers premade handles roll feed but also one by one handle feeding (for embroidered handles).
High labor, time and space savings
Touchscreen controller
Ability to work with other border machines
Easy border program creation
Reliable positioning thanks to servo motor driven pulling system
Heavy duty auto border cutting and closing
Optional border marking system
Automatic Border Measuring, Handle Setting, Eyelet Hole Drilling, Border Cutting and Border Closing
Quick Changeover of Feeding Rolls for Border and Handle
Lockstitch sewing head for closing with needle positioner, automatic thread trimmer and footlift
Automatically detects and cuts out splices and defects
Automatically stops when any of the material is over
Stores up to 100 mattress styles
Programmable recipe system
Self-diagnostic software
Heavy-duty feeding module with urethane rollers
The leon-pt mattress border side stitching machine is designed to make luxurious hand-stitched borders. Unlike the machines in the market, leon-pt offers not only hand-stitched border but also circle, rectangle, plus shape, s shape, and various different figures to be stitched.
The leon-pt4 can make one mattress border less than 3 minutes according to number of tacks and mattress size. It offers unlimited positioning of tacks as 2-3-4-5-6 tack on each row. It offers ability to create different tack designs using the touch screen panel.
No quilt repair machine: ability to continue sewing from the stop or desired point
Servo motor driven motion control system
Reliable jukä° lk 1900 tacking heads
Automatic bobbin finish detector
Smooth movement of the border for accurate and straight tacks.
Leon-3d is the multineedle 3d border machine. It is used to add decorative secondary materials such as ribbons, 3d spacer, zippers. With the functional folder, it offers various types of border combinations.
The heavy duty servo motor driven puller system eliminates the slipping fully and provides excellent stitch quality not only for single piece pre-quilted borders, but also while joining multiple layers of fabric, foam, polyester fiber, ribbons, nonwoven, etc.
Various optional folders for special borders
Ability to make handle with optional folder
Servo driven puller cylinders
Ability to sew zippers, 3d spacer and ribbons
Ability to feed pre-quilted border or separate layers of border
LEON-L - Single Needle Lock Stitch Border Vertical Stitch Machine
High quality reliable lock stitch PFAFF 335 sewing head - Lock-stitch or Chain-stitch sewing head Threar break detection sensors Low amount of material warning system Unlimited number of linear pattern storage and creation NC axis control system Automatic needle up positioning Ergonomic design for thread recovery No operator requirement with auto stop-alert system Touchscreen Control Panel Full automatic process with PLC Max. Sewing speed: 2300 rpm Max. Sewing width: 26.5 cm (10.5 inches) Max. Stitch length: 6 mm Capacity of pattern numbers: 400 pcs Auto border roller Auto stop at preset yardage Smooth operation with PLC control Custom pattern programming with touchscreen Ability to sew limitless 180° linear patterns Weight: 500 kg Power requirement: 2.5 kW
TIGON Single Needle Continuous Mattress Quilting Machine
TIGON is a full automatic feeding system high speed single needle quilting machine for high end luxury mattress, home textile and upholstery works. TIGON performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length.
With the ability of quilting very different products, TIGON offers perfect quilting quality for all the products from very thin garment products to thick materials for mattress industry with multiple layers including foam, visco, memory foam, latex, polyester fiber, non woven, jacquard fabric, knitted fabric, leather and down fill.
Your mattresses, headboards, comforters will overtop among others with the aspects of stitch quality, pattern designs, sustaining quality as well as your efficiency.
Full automatic feeding, tensioning, quilting and cutting
Minimum bobbin change with XXL spools (Durkopp Adler)
Automatic thread cutting in less than 0,5 second
Standard length & sides cutters
High human security systems
Brushless servo motors
Automatic fabric measure control system with great accuracy
Remote & Smartphone production monitoring system
Electronic position controlled fabric width adjustment
Easy pattern adaptation
Flexible and user friendly software : EtQuilt.
High quality sewing head: Durkopp Adler
Max. Sewing speed: 3400 RPM // 21 m/min (according to the material filling)
Max. Jumping Speed: 60 m/min
Max. Stitch area: 2.20 x 2.60
Max. Fabric width: 2.45 m
Suggested needle size: 120-160 (material dependent)
Number of feeding rolls: 5 (options are available upon request)
Stitch length: 1-10 mm (may change according to the material filling)
Automatic upper and lower thread cutting system
Max. Thickness: 9-10cm (material compressibility dependent)
Stitch type: Lock-stitch
Automatic integrated panel cutter in length
Advanced Side Cutters
Automatic lubrication for the sewing head as hook and needle part
Statistical production graphics
Immediate error solving with visual error display
Online consultation with ElektroCARE system
Reliable OMRON controllers
Optical barriers for human safety
Durable FESTO pneumatic system with low air consumption
No need for repair machine thanks to ability to start from the desired point.
No need to draw again for scaling, rotating and arraying
Motorized width adjustment of the clamps for different fabric width
Automatic measuring of the physical maximum area of sewing to double check with the active pattern design
Pattern Design Preparing Software is Included.
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BFP-100 is a full automatic foam block compression and mattress packaging machine. It increases the manufacturing capabilities by reducing the required warehouse. Thanks to BFP-100, 4 times more buns, foam layers, rails can be shipped or stored with the same volume
Increased shipping capability by reducing the volume down to 25%
Minimized distortion on the foam by having flat pack only
Increased storage and manufacturing capabilities
Capable of packing buns of foam or large stacks of foam sheets
Maximum product protection with advance compression control system
Hydraulic compression system at infeed and outfeed sections
Upper and lower conveyor at the pressing units to move the product under compression
Less plastic consumption and tighter packs thanks to infeed compression system
Moving infeed part of the machine with hydraulic cylinder to bring the compressed product to the outfeed section
Double sealing lines for all sealers
The highest consistency of sealing thanks to upper and lower heating system for all sealers
Unique heat transfer system throughout the whole length of the sealing wires
Advanced heat control system for the sealers
Automatically adjusted sealer height according to compressed product height
Advanced data collection and remote troubleshooting with OMRON Controllers (EtherCAT)
Adjustable timings for each sealing process for perfect seal with respect to different thickness of tilm and compression amount
Ability to give multiple foam pieces such as foam rails, layers, etc.
Motorized hoist for easy plastic change.
ET-ROLL-110 is a roll pack machine without compression unit. Although it does not have a compression unit, it can easily roll most of your light to medium mattresses, toppers, pet beds and wedges.
Ability to roll foam, latex and memory foam mattresses
Hydraulic exit system
Adjustable diameter for the exit roll
Additional sealing for stronger rolls
Additional plastic film reserves
Full automatic process
Ability to work with or without additional plastic film
Simple user-friendly touchscreen menu
ET-ROLL-210 is a cost-effective press and roll pack machine with 50 tons heavy duty hydraulic pressure mechanism. The mattress is given to the machine after hand bagging, the machine automatically fulfils all the operations of compression, sealing and rolling with a wide range of adjustable exit diameter.
50 Tons hydraulic pressure mechanism
Robust structure for the durability
Hydraulic exit system
Adjustable diameter for the exit roll
Ability to manually fold the mattress after the compression and send to roll pack
Additional sealing for stronger rolls
Additional plastic film reserves
KYK-S is the one of the highest speed tape edge machine in the market with heavy duty, smooth PFAFF 5625 sewing head which is simply the strongest in the world.
The reduced training time and operator fatigue makes the tape edging operation much easier with the day long performance stability.
The motorized belt and the synchronized mattress rotating arm makes the operator stands stationary and brings easy cornering. Even the heavy premium mattresses are flipped within seconds thanks to heavy duty flipping system.
The adaptable continuous mattress flow system brings the mattress to the machine and takes it out to the next stations after tape edging is done. The continuous flow system lets the operator sew all the time and reduce a great deal of labor cost.
- Easily produces 200-250 mattresses in 8 hours (190cm x 90cm)
- Standard PFAFF 5625 chainstitch sewing head
- Ergonomic design that allows high capacity even for heavy mattresses
- Comfortable cornering thanks to slippery conveyor metarial
- Full automatic proccess with a single foot pedal (All the speeds are auto - adjusted according to pressing amount)
- Automatic head lowering at the corners
- Minimum operator fatigue
- Full automatic parametric corner turning system
- Automatic foot lift
- Interpolated driven 90° mattress turning arm
- No deformation on the conveyors thanks to the arm load hanger system
Bedline series is automated production line which is fully designed and implemented according to you production variables such as capacity, level of mattress versatility, general categories of mattresses, layout, existing machines, labot cost, etc.
Bedline series pr ovides neat and efficient pr oduction by eliminating handling, damage or dirt on the mattresses during the handling, operators fatigue, the volatility of the operators efficiency and the mess inside the factory. The decreased number of employees brings less headache of management and decreases the cost of your mattresses.
Versatility� is the k eyword for the design of bedline series. Increased competition and incr eased requirements of your customers makes it inevitable to have a flexible setup. Bedline series is completely designed for least volatility of production efficiency with respect to flexibility of your mattress types.
Accurate edge gluing with servo driven nozzles
Center gluing: center gluing with 4x4 moving nozzles
Standart robatech ag (swiss) hotmelt application system
Auto size recognition (width-length-height): whatever you give to the system (without entering any input) is recognized, processed and sent to where it should be
High-speed press and conveyors: 40 m/min
Additional layer - felt ramp:
Auto releasing system
Auto pressing cylinder to strengthen the bonding
Pneumatic width adjustment of boxspring assembly tables for your single beds
High speed tape edge station (kyk-s)
Placing flexibility of the line on your floor plan with buffer and cross conveyors
Automatic high speed and high quality packing with fullpack
45 seconds is enough for one standart mattress with 4-bridge gluing combination
Various automation solutions from 100 pcs to 2000 pcs daily production.
LEON-3D is the multineedle 3D border machine. It is used to add decorative secondary materials such as ribbons, 3D spacer, zippers. With the functional folder, it offers various types of border combinations.
The heavy duty servo motor driven puller system eliminates the slipping fully and provides excellent stitch quality not only for single piece pre-quilted borders, but also while joining multiple layers of fabric, foam, polyester fiber, ribbons, nonwoven, etc.
Various optional folders for special borders
Ability to make handle with optional folder
Servo driven puller cylinders
Ability to Sew Zippers, 3D Spacer and Ribbons
Ability to feed pre-quilted border or separate layers of border
LEON-3DS-CS2 is designed for specialized borders with 3 independent sewing heads. It is capable of sewing multiple borders and gives you possibility to draw your own designs. It can make various borders with ribbons, 3D tape, zipper while being capable of hemming the border edges. Double head CNC border quilting part provides unique designs and makes you special in the market.
Advanced fabric pulling and guiding systems provide the maximum precision even with the most elastic materials
The highest precision of designs thanks to fully servo driven motion system
Easy Border Design Creation
Robust Sewing Heads with Automatic Lubrication
Various attachments for special borders
The leon-vr is a high speed double border serger with right and left heavy duty pegasus overlock heads. With the versatile structure it is able to work from 5 cm to 50 cm wide borders.
Leon-vr can be stand alone serging machine or it may be coupled with border mark and cut station, border tack and jump machine, handle attaching machine, etc.
Servo motor driven puller system
Robust pegasus sewing heads
Yardage counter
Independent sewing drives: no mechanical transmission
Touchscreen controller
Optional over/under double border serger with juki heads leon-vr-l
One of the most time consuming part of mattress production is flanging the quilted panel.
With the higher demand on thicker mattress panels, overlocking of the panels became inevitable, because it becomes impossible to sew the thick panel by the tape edging. However, the conventional flanging process brings a lot of labor and inaccurate end sizes of the panel.
Full automatic process
Two Working Modes: Synchronized with your existing quilting machine
Feeding the roll of quilt
Side and Length Cutting and Sewing
4 needle double chain-stitch heavy duty sewing unit (right and left sew ing head)
4 needle double chain-stitch heavy duty sewing unit (cross sewing head)
Adjustable width and length of the quilt
Adjustable distance between left and right head with motor
Wide range of quilt thicknesses
Material exit with conveyor
Automatic thread cutting
Accurate finishe measures of the quilts
Automatic side-waste removal system to the reserve
High safety systems
Servo driven system
User-friendly software
Easy tape edging of the quilt after closing
Online maintenance and training service
One HEMMER has the capacity of 5 flangers.
There is no panel cutter needed
The finish size of panel after flanging may end up with high tolerances while it is always accurate with the HEMMER
Ability to use as panel cutter only
Unlike conventional panel cutters; with the new HEMMER, there is no possibility of skipped stitches at the cutting edge, since the hemming is before the cutting
Your tape edging is more fluffy with the HEMMER. The overlocking completely closes the edge of the material while hemming keeps your panel edge open to make the tape fluffy
Ability to adapt the HEMMER with any existing multineedle quilter.
High quality chainstitch sewing heads
Max. Speed: 20-22 seconds per panel (may change according to the filling)
Max. Material thickness: 7.5 cm (may change according to the compressibility of the material)
Number of sewing heads: 3
Max. Quilt width: 2.50 m
Min. Quilt width: 1.40 m
Min. Quilt length: 75 cm
Automatic thread cutting
Automatic side waste removal system
Full automatic process with 4 sides cutting and hemming
4 needle chain-stitch sewing head for the transversal cutting and sewing
Ability to adapt any multineedle quilter
Ability to work with pre-quilted material
Ability to set up timing of the looper-needle adjustment without any mechanical setting
Reliable OMRON Sysmac Controller
Ability to use as panel cutter only
Durable FESTO pneumatic system with low air consumption
Product video link : https://www.youtube.com/watch?v=aD9dB_5UONA
Product video link : https://www.youtube.com/watch?v=KaPEo4Dl2U4
HYDRA Double Head Double Roll Feeding Continuous Quilting Machine
HYDRA is a full automatic double feeding system, high speed double heads quilting machine for upholstery, mattress and home textile industries. It performs the whole operations of feeding with motorized rollers, quilting and cutting the quilt in length. The double feeding system offers quilting two rolls at the same time while offering motorized width adjustment for single feeding mode with the exchange time of 20 seconds. The double feeding system is very useful for high capacity sofa production as well as mattress headboards. It doubles the production of sofa and headboards by quilting two rolls at the same time. On the other hand, changing the mode of feeding to single roll makes you able to quilt high end luxury mattresses as well as wide home textile products.
Full automatic feeding, tensioning, quilting and cutting
Minimum bobbin change with XXL spools (Durkopp Adler)
Automatic thread cutting in less than 0,5 second
Operation modes : symmetric ( Mirror like ) , parallel, single needle
Standard length & sides cutters
High operator security systems
Brushless servo motors
Automatic fabric measure control system with great accuracy
Remote & Smartphone production monitoring system
Electronic position controlled fabric with adjustment
Transition between single to double roll feeding system in a minute
Flexible and user friendly software
DT-1502 Two heads embroidery machine
TOPMAYA DT-1502 (2 Heads) Multi Needles Computerized Embroidery Machine, Perfect Work on cap, T-shirt, ready garments, flats fabric and more, Extremely cost-effective and perfect embroidery performer, it is the best choice for house hold use or embroidery business.
The two heads embroidery machine offers a perfect balance of efficiency and precision for small to medium-scale production. This versatile machine is designed for businesses looking to increase output without sacrificing quality. With the ability to handle multiple items simultaneously, the DT-1502 is ideal for a wide range of applications, including apparel, promotional products, headwear, and more.
Multi-head Embroidery Machine
Meet our Multi-Head Embroidery Machine, engineered for high-volume production with speed and accuracy. This state-of-the-art machine is equipped with advanced features that allow multiple embroidery heads to work in synchronization, significantly reducing production time while maintaining exceptional stitch quality. It's designed to handle large orders with ease, making it the go-to choice for businesses seeking to scale their embroidery operations. Discover how TOPMAYA Multi-Head Embroidery Machine can boost your productivity and take your business to new heights.
Key Features
Multiple Heads for Maximum Efficiency: Available in various configurations, from 2 to 12 heads, allowing for simultaneous multi-design stitching. This significantly boosts production capacity while reducing the need for manual intervention.
High Precision and Consistency: Equipped with state-of-the-art technology, the machine ensures high accuracy and consistency, even for intricate designs and complex patterns.
Single Head Embroidery Machine
TOPMAYA Single Head Embroidery Machine, the perfect solution for businesses looking to enhance their embroidery production with precision and efficiency. Designed for both beginners and seasoned professionals, TOPMAYA single head machine offers a user-friendly interface and reliable performance. It's ideal for small to medium batch production, allowing you to create high-quality embroidery on a variety of materials. Experience the ease of operation and the consistency in stitch quality that our Single Head Embroidery Machine provides.
Key Features
High Precision and Accuracy: Equipped with advanced technology, the One Head Embroidery Machine guarantees precise stitching, fine details, and flawless embroidery on both delicate and tough fabrics.
User-Friendly Interface: Designed for ease of use, the machine features an intuitive touchscreen interface, enabling operators to navigate settings, design patterns, and adjustments with minimal effort.
Versatility in Applications: Capable of handling a wide variety of embroidery tasks, from fine threadwork on soft materials to bold, large designs on heavier fabrics, making it suitable for diverse industries like fashion, sportswear, and promotional items.
High-Speed Performance: The machine operates at a fast pace, boosting production efficiency without compromising the quality of the embroidery. This makes it an excellent choice for high-volume production settings.
DT-1504 Four heads embroidery machine
4 Head Embroidery Machine, Perfect Work on hat, T-shirt, ready garments, flats fabric and more, Extremely cost-effective and perfect embroidery performer, This machine is the ultimate choice to skyrocket your business productivity.
4 Head Embroidery Machine is designed to meet the needs of small to medium-sized embroidery businesses, providing high-efficiency and high-quality embroidery results. With its advanced features, including auto trim, auto color change, and multiple design capabilities, this machine is the perfect solution for a wide range of embroidery applications, from apparel to accessories and promotional products.
Key Features
4 Heads for Simultaneous Production: With four embroidery heads, this machine allows for simultaneous embroidery on multiple items, increasing production efficiency while ensuring consistent high-quality results across all pieces.
High-Definition True-Color 10" LCD Touch Screen: The machine features an easy-to-use, high-definition 10" LCD touchscreen for controlling designs, machine settings, and operations. This interface allows for a smooth user experience with clear and intuitive navigation.
Wide Working Area: The 400mm x 500mm (15.7" x 19.7") working area accommodates a wide range of designs, from large logos to intricate details, making it ideal for businesses with varied product requirements.
High-Speed Performance: Capable of speeds up to 1200 spm for flat embroidery and 1000 spm for cap embroidery, this machine allows for faster turnaround times without compromising quality.
Auto Trim and Color Change: The auto trim feature ensures clean and professional finishes, while the auto color change feature automatically switches threads, reducing manual intervention and speeding up production.
Rotary Hook System: Equipped with an original Japanese Hirose rotary hook, the machine ensures smooth and reliable stitching performance, even for high-speed operations.
Versatility in Functionality: The 4 Head Embroidery Machine supports embroidery for garments, flat items, 3D designs, and caps, making it versatile for a variety of embroidery applications.
Memory Capacity: With the ability to store 100 million stitches or up to 800 designs, the machine supports extensive design storage, reducing the need for constant reloading of designs.
CT Series 6 to 12 heads embroidery machine
TH SERIES Multi-Head Commercial Embroidery Machine, Available from 6 to 12 heads, with strong machine body structure, more stable and quiet, high speed embroider on flats, caps, and plenty of finished garments with high accuracy and precision, significantly enhances efficiency while guaranteeing exceptional embroidery quality
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