Impact Crusher is used in both primary and secondary crushing applications of aggregate, and in recycle crushing of reinforced concrete, asphalt and other construction and debris. VIPEAK is a reliable supplier of Impact Crusher with new design. Impact Crusher is composed of rotor, impact rack, frame, ratchet cover device, Transmission Device and other parts. Working Principle of Impact Crusher: When the Impact Crusher works, the motor drives the rotor rotate of the Impact Crusher with high speed, on the rotor where installed the hammers. When the materials get into the area which the hammers affect, under the impact function of the hammer at a high speed, the materials are thrown to the impact device above the rotor continuously. And then the materials are rebounded from the impact liner to the area where the hammers effects for being re-crushed. The materials from large to small all to be crushed at the impact chamber repeatedly. The process wont stop till the material are crushed to the required size and then discharged from outlet of the impact crusher.
For higher productivity, better reliability and flexibility, long service life, and better final product quality, the Symons type cone crusher is absolutely your best choice. Symons type cone crusher offer several outstanding features such as excellent tramp release system, unique hydraulic lifting system, high crusher throw and reasonable cavity design, all of these features ensure the Symons type cone crusher can offer the unbeatable performance in secondary, tertiary and quaternary applications. If your aggregate or mining business demands the 24-hours running, high-reduction, big capacity application, you will find the Symons type cone crusher optimized for your demands. The innovations like the stable lubrication, excellent sealing feature, great abrasive material applied in key components and rugged construction effectively reduce the wear rate , extend the replacement period of the spare parts, evidently reduce the production cost in per ton hour material processed. All of these can help you to achieve the highest level of profitability.
Characteristics of Vertical Shaft Impact Crusher (Sand Making Machine): Simple structure and low operating cost; High crushing ratio with low consumption; Function of fine crushing and crude grinding Slightly influenced by moisture content of material, and the max moisture content is about 8%; More suitable for crushing mid-hardness and high hardness materials; Cubic shape of final products, high density of piling up and low iron pollution; More wearable and easier maintenance; Low working noise (lower than 75 decibel) and light dust pollution.
High Pressure Medium Speed Grinder (High Pressure Suspension Mill), the new design, from VIPEAK is used to grind barite, limestone, kaolin, and ceramics and slag, whose Moh's hardness is below 9.3 scales, non-inflammable and non-explosive material. Working Principle of High Pressure Medium Speed Grinder: The grinding Process of the Main Mill is that the transmission device brings along the Central Shaft to drive. The upper part of the shaft connects with the Quincunx Rack, on the frame is loaded with the roller assembly, and forms a swinging pivot. The central shaft does revolve around the central rotation, at the same time it revolves around the grinding rings, and it self also rotates on account of the grinding effect. The shovel system, in the lower part of rollers, is loaded on the lower part of the Quincunx Rack. In the process of rotating of the shovel and the roller, the material will be fed gasket layer between the rollers and ring. The outside centrifugal force (compression force) yielding in this process will process the material into small powder, thus the desired powder is obtained. Product Advantages of High Pressure Medium Speed Grinder: (1) Our patent product (2) Product size is adjustable in the range of 80 - 425 meshes (3)Better design, low cost
The hammer head is made of AMC composite material which is at international level and is developed by our company independently. The life of super hammer head branded as "Big Gold Teeth" is 50-150% longer than that of hammer made from Mn18Cr2MoNbRe. The reconstruction of crushing cavity with our patent of "stone strike stone" greatly increases the self-breakup rate of stones, which efficiently reduces the load of grate-shoe and hammer head. The technology of WHM two-step super hard surface interspersed welding is introduced for the rotor. The life of weld beadis over two times than that ordinary anti-abrasion welding rads. The main shaft is made of military gun steel with high strength the steel is made by means of vacuum double refining, whose strength is 4-5 times higher than that of ordinary shaft. New design of grate-shoe. The shones flow smoothly and stably. The size of stone is fine and even. The life of wall plate is long. Features Stones stricken by stones crushing cavity Hammer head is wearable Intensity of principal axis is higher Discharging granularity is fine and equality Easy maintenance Relialbe operation.
Application of jaw crusher: Jaw crusher is a trusted and reliable brand for its high quality and good manufacturing. It specializes in producing jaw crusher which is widely applied to crush high hardness, mid hardness and soft rocks and ores such as slag, construction materials, marble, etc. The pressure resistance strength is under 200mpa, that is, suitable for primary crush. Each model has a large feed opening for its size and an ideal nip angle, giving smooth material flow, high reduction efficiency and high capacity. Their simple design conceals many advanced features that give easy operation, simple maintenance, long life and a low cost per ton. The structure of jaw crusher: The structure of jaw crusher includes main frame, main axle, roller bearings, eccentric shaft, jaw plates, side plates, toggle mechanism, fly wheels and springs. The features of jaw crusher: 1. Jaw crusher is of various types; 2. Jaw crusher is suitable for crushing maximum, medium and minimum stones; 3. The operating principle of jaw crusher is easy to be operated; 4. The structure of jaw crusher is simple and it is easy to maintain; Operating principle: Jaw crusher uses motor as its power. Through the motors wheels, the eccentric shaft is driven by the triangle belt and slot wheel to make the movable jaw plate move by a regulated track. Therefore, the materials in the crushing cavity composed of fixed jaw plate, movable jaw plate and side-lee board can be crushed and discharged through the discharging opening.
Ball mill is the key equipment for grinding after the crushing process.It is widly used in the processing of cement, silicate, new building material, refractory material, fertilizer, ferrous and nonferrous metal, glass as well as ceramics. It is used to grind dry or wet ores and other materials of grindability. Feeding size(mm)
The jaw crusher is drived by motor through belt and belt wheels, which makes the movable jaw plate up and down through eccentric shaft.When the movable jaw comes down, the angle between the fixed jaw plate and the movable jaw plate gets smaller, then the materials can be crushed .When the movable jaw plate rises, the angle becomes lauger and the movable jaw plate leaves the fixed jaw plate with the function of tie bar and spring.At the same time the final products are discharged from the lower outlet of the crushing chamber. Specification This series of products have the advantages of big reduction ratio, even granularity, simple structure, liable operation, easy maintenance, economic operation cost, etc. It is widely used for materials with the max crushing compressive strength not more than 320 mpa in the field of mine, metallurgy, building materials, roads, railways, irrigation, chemical industry, etc.
Features It has the characteristics of novel structure, no-bond connecting, high chrome plate hammer, special impact lining plate and energy saving.The finished product is in cubical shape and the discharge granularities can be adjusted.It simplifies the crushing process. Operating principle Impact crusher is a kind of crushing equipment which uses impact energy to crush maters.When getting into the effective area of hammer plates, due to the high speed of striking, the raw materials are thrown onto the impact equipment which is installed above the rotor.Then the materials are rebounded to the effective area of hammer plates and crushed again in the crushing chamber . At last, when the particles reach to the proper size, they will be discharged from the bottom of the machine. Pf impact crusher series The series of products can deal with the materials with max length below 500mm, and the compressive strength below 350mpa. They have the advantage of greater reduction ratio and the final materials are in cubical shape.
The low speed transmission is convenient for maintenance and starting.And the oil mist spray lubrication device ensures the reliable lubricating of big and small gears.Generally, the main motor of the large mill is high pressure asynchronous motor or synchronous motor.So customers should indicate the motor type in order.
Adopting advanced structure of the similar products in foreign countries, the high-rate raymond mill is designated on the basis of modification and renovation of large scale raymond mills. Compared with ball mills, the high-rate raymond mill has higher efficiency, lower power consumption, and smaller area occupying and smaller lump-sum investment. Due to the centrifugal force, the roller mills grind tightly on the rings. Thus it will not influence the output and granularity of the finished products even when the roller and the ring have wear-out in some degree. It is designated for processing superfine powder of over 300 noninflammable and nonexplosive materials with mohs hardness below grade 8 and water content below 6% in the field of mine , chemical industry, building materials, such as barite, calcite, potash feldspar, steatite, marble, limestone, dolomite, fluorite, lime, active carclazyte, active carbon, bentonite, kaolin, cement, phosphorus ore, gypsum, glass, manganese ore, titanium ore, copper mine, chrome ore, refractory materials, heat preservation materials, coal coke, coal fines, black, , bone meal, titanium white powder, , quartz, and so on. The finished products can be adjusted freely from 80 to 325 meshes with max meshes of 600 for some materials.
The stone production line is composed of vibrating feeder, jaw crusher, impact crusher, vibrating sieve, belt conveyor and computer controlling board; its design output veries from 50 tons to 500tons per hour. In order to meet the needs of different clients, cone crusher and dust collecting equipment can be added to the prodution line. It can be used in industry like hydroelectricity, building materials, express way, city construction to operate the aggregate of hard limestone, granite, pebble, slag of metallurgy and man-made sand. We can combine different model of machines in the production line according to different technical process. Brief introduction of the stone production line Big block of stone is evenly conveyed to jaw crusher by vibrating feeder via silo for primary crushing. After primary crushing, the stone is sent to impact crusher by belt conveyor for secondary crushing. Then the stone is tronsported to vibrating sieve for screening, thus the stone can be classified into several groups depending on the size. The stone with a necessary size will be sent by belt conveyor to the palce where finished product is piled; otherwise, the stone will be conveyed by belt conveyor to the impact crusher for another crushing, thus a circular production process is formed. Introduction of stone production line performance This production line is highly automatic, except the turning on, turning off and daily maintenance of the equipments no other mannual operations are needed. It enjoys the advantages like: high efficiency, low cost, high throughput, high profit, evenly-sized and good-shaped finished product, meeting the national requirements of rapid need of raw materials.
Jaw crushers series made by henan zhengyi construction machinery co.;ltd has the top quality with competitive price. This series of jaw crusher is mainly used to break materials whose compression strength is less than 320mpa in secondary and coarse crushing. It has the features as follows: high crushing rate, high throughput, even discharged material size, simple structure, reliable performance, easy maintenance, low cost. It has been widely used in mining, metallurgy, building materials, highway, railway and irrigation works. Performance features of jaw crusher: This series of jaw crusher has the fatures of simple struture, reliable performance, easy maintenance. It is mainly used in ore dressing, building materials, road construction, silicate and chemical industry. The maximum compression strength this machine can sustain is 320mpa. Our crusher is mainly used to break all kinds of ore and big block materials in secondary crushing. It is widely used in mining, metallurgy, building materials, highway, railway, irrigation works and chemical industry. The maximum compression strength for the machine is 320mpa. Usage and scope of jaw crusher íí 1. This series of crusher is mainly used in metallurgy, mining, chemical, cement, construction, refractories and ceramics to crush ore and rock with a medium hardness in secondary and fine crushing.íííííííííííí 2. This series of crusher is suitable to crush soft minerals with a compression strength less than 300mpa, the maximum size of the materials should not be bigger than that in the technical data form.
It is mainly used in areas of coal dust, coal slurry, middlings, coke powder, coking coal or scrap powder in metallurgy, and refractories. Ball press machine is always needed when powdery materials need smelting. Working principle After being screened, only the powder with a size less than 3mm can be sent into the ball press machine. The size of the briquette will be 35mm*25mm*15mm. Under the requirement of client, we can produce press machine that can make spificic size of balls with a bulk density of 1.9-2.2g/cm3 and the hardness as that of a quick lime block. The finished products needs screening, only qualified ones can be stored and waits for being smelt.
Shibo jaw crushers are ideal for primary and secondary crushing. With the increase of production, our jaw crusher can greatly reduce the operating costs. And it is of reliability and flexibility. The large feed opening and force-feeding action from the inward and downward eccentric movement of the swing jaw mean that our jaw crusher can increase the capacity. The jaw has a smaller discharge setting, allowing for a higher degree of flexibility with relative equipment. Positive setting adjustment is easy. The jaw crusher has features of simplicity, easy access and low maintenance. Working principle of jaw crusher: The motor transmits power through belt, drives the moving jaw to do periodic motion towards the fixed jaw by the eccentric shaft. The angle between toggle plate and moving jaw plate increases when moving jaw moves . So the moving jaw moves towards the fixed jaw. The stuff will be crushed in this process. The angle between toggle plate and moving jaw decreases when moving jaw moves down, the moving jaw moves leaves fixed jaw by pulling rod and spring, the final crushed stuff will be discharged from the outlet. Characteristics of jaw crusher: -high ratio of crushing, -even final size, -simple structure, -reliable working condition, -easy maintenance, -low operating cost.
Crushing various of midhard and above midhard ores and rocks, and making stone powder and engin oil separated Weight(t):11.3 overall dimension l*w*h(mm):2695*1640*2350.
It breaks up materials through the collision of the fast-rotating ram and materials. It's suitable for secondary and fine break for brittle and medium harness material in department like mine, cement, coal, metallury, construction, highway, burning, etc.Also, it can adjust to the cleft and the dischargeing granularity as the customers request to satisfy different needs of different customers.
1. Reliable performance, Convenient maintenance: Crushing and screening series of Yean company includes Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher, Cone Crusher, Vibrating Screen and so on. All these machines are known for their excellent performance and high reliability. The main machines on the Mobile crushing production line are manufactured by our company. Trough optimization and enhanced design, the products will have highly intensity, and better performance. 2. Light weight, strong mobility: All the basic parts are units. Feeder and jaw crusher compose the unit of rough crushing, Cone crusher and vibrating feeder are the unit of middle crushing. In each unit, all the parts are integrated, and the structure are compact highly, which saves more space and reduces the weight. Different units are installed in the independent mobile vehicle. Therefore, in the same unit, the position can be adjusted, and it can run on the highway. (Different country and area have their different traffic rules. The design of mobile crushing and screening plant should consider these different rules. Portable series need to be dragged by trailer.) 3. Flexible combination, strong adaptability: There are many kinds of configuration for crushing plants and the common ones are given in the following table. Users can also customize the design according to their own needs. (But first they should communicate with the manufacturer).
1. Mobile crusher application The mobile crusher (mobile crushing and screening plants) is applied to multistage crush large materials, and then screen the discharges according to their different specifications. The whole set plants is widely used to mine, building material, highway, rail way and hydropower industries, etc., finish crushing and screening operations at one time, produce required size and output for consumers. 2. Mobile crusher features and benefits ííthe mobile crusher (plants) has the advantage of reasonable matching, unobstructed discharge all line, reliable working, convenient operation, high efficiency and saving energy. Especially the mobility is very good, so it can extend with the raw material places or the construction place, and it can also make multiple matching, get to different product requirements. 3.Mobile crusher composition and working principle The mobile crusher (mobile crushing and screening plants) is composed of primary crushing and screening station and secondary one, belt conveyor, etc. Every crushing station is an independent working unit, they can respectively assume their different responsibility, and the belt conveyer is responsible for material transmitting and piling up between each crushing station.
Hydraulic Cone Crusher Application: SMH series hydraulic cone crusher adopting world advanced technology is designed and made through to be the crusher of world advanced level. it is widely used in metallurgical, architectural, water and electricity, traffic, chemical, architectural material industries. It is suitable for crushing varies of mid hard and above mid hard ores and rocks. Hydraulic Cone Crusher Feature and Advantage: (1) Reasonable structure advanced crushing principle and technical specification, reliable work and low cost. (2) Strong crushing ability; High efficient productivity; High capacity. (3) Reliable Hydraulic system providing safe and effective overload protection. (4) Two type of crushing chamber are for wide range of product size requirement. (5) High automation adopting hydraulic adjustment and hydraulic clean cavity setting.