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Intermediate Density Ceramic Proppant These proppants strike a balance between strength and density, making them versatile for use in a wide range of reservoir conditions.They offer moderate crush resistance and are suitable for fractures subjected to moderate closure stresses. For more information you can contact us directly. Understanding proppant intensity is key to optimizing hydraulic fracturing operations. A proppant is a material used to keep fractures open in the rock formations, allowing oil and gas to flow more freely. In the ceramic proppant market, ceramic proppants are favored for their high strength and conductivity under pressure. The ceramic proppants market continues to grow as demand increases for efficient fracking solutions. So, what is a proppant? Itâ??s an essential component in the fracking process that ensures the successful extraction of resources, with ceramic proppant being one of the most effective options available. Contact us to learn more about the right proppant for your needs.
When selecting a proppant for hydraulic fracturing, understanding the density of ceramic materials is crucial. The ceramic density directly impacts the performance and efficiency of the ceramic proppant in maintaining well stability and enhancing resource extraction. Our custom ceramsite sand is designed to meet specific needs, offering an optimal balance of strength and ceramics density to ensure superior results in various applications. If you're looking for a tailored solution with the right ceramic density, contact us to explore how our products can meet your exact requirements. Reasons why ceramsite sand shows different colors Mainly due to the craftsmanship and materials used in its production. Color changes of ceramsite sand 1. Raw materials: The raw materials of ceramsite sand, such as clay, shale, coal gangue, etc., may contain different minerals and trace elements. These components will change during the high-temperature firing process, thus affecting the quality of ceramsite sand. color. 2. Firing temperature: The temperature at which ceramic sand is fired will affect its color. When fired at high temperatures, the minerals and trace elements in the ceramsite sand will react chemically, causing the color to change. 3. Firing atmosphere: The environment (atmosphere) in which ceramic sand is fired will also affect its color. For example, ceramsite sand may be darker in an oxidizing environment and lighter in a reducing environment. 4. Surface treatment: In order to improve certain properties of ceramsite sand, such as wear resistance, corrosion resistance, etc., surface treatment is usually performed on it. These treatments, such as coating, impregnation, etc., may also change the color of the ceramsite sand. 5.Other factors: In addition to the above factors, there are other factors such as mixture, fuel type, firing time, etc., which may affect the color of ceramsite sand.
Advantages of 30/50-69MPA Low Density Ceramic Proppant Enhanced Conductivity Thanks to its uniform shape and low-density composition, this proppant facilitates enhanced fluid flow within the fracture network, optimizing conductivity and reservoir drainage. This translates to higher production rates and improved hydrocarbon recovery, driving operational efficiency and profitability. Extended Well Life The exceptional crush resistance and chemical stability of 30/50-69MPA Low Density Ceramic Proppant contribute to prolonged well life and sustained productivity. By mitigating proppant embedment and fracture closure, it ensures uninterrupted hydrocarbon flow, maximizing the lifespan of the well. Cost-Effectiveness While offering superior performance, this proppant remains highly cost-effective, delivering unparalleled value to operators. Its longevity, coupled with minimal maintenance requirements, translates to reduced operational costs and enhanced profitability over the life of the well. Environmental Sustainability With a focus on environmental sustainability, 30/50-69MPA Low Density Ceramic Proppant offers a greener alternative to traditional proppant materials. Its inert composition and minimal environmental footprint make it an eco-friendly choice for hydraulic fracturing operations, aligning with evolving regulatory standards and industry best practices.
Bauxite proppant, also known as ceramic proppant, is an engineered material used in hydraulic fracturing (fracking) to enhance the extraction of oil and natural gas from unconventional reservoirs. The most common proppant is sand, but there is growing interest in engineered proppants. Engineered proppants are made from ceramics, typically derived from bauxite, offering advantages such as uniform size and shape, as well as high strength. The ability to strictly control particle size maximizes porosity, thereby maximizing the extraction of natural gas. Sintered bauxite proppants can be widely used in deep wells and high-pressure oil and gas reservoir fracturing treatments. Using high-quality bauxite as the main raw material, it is crushed, finely ground into powder, mixed with various additives, repeatedly kneaded, granulated, polished, and sintered at high temperatures to form the product. The product features high compressive strength, low density, sphericity, good roundness, high smoothness, and strong conductivity. What role does bauxite soil play in making proppant for petroleum fracturing?
AYC Ceramic Proppant had been certificated by API, and we will adjust its size and crush rate based on your specific requirements. Ceramic proppants, manufactured from premium materials like high-quality bauxite and coal, undergo ceramic sintering to attain their superior properties. Their high strength makes them a preferable alternative to low-strength proppants like natural quartz sand, glass beads, and metal balls. The ceramic proppants have gained recognition for their capacity to significantly enhance oil and gas production. Advantages of Ceramic Proppants In the ever-evolving landscape of exploration ventures, the quest to reach greater depths in well bores demands proppants of unparalleled strength. While traditional frac sand may crumble under pressure, ceramic proppants emerge as the beacon of durability. Boasting a remarkable crush strength of up to 10,000 psi, these ceramic particles empower drillers to penetrate previously inaccessible shale formations. Conductivity stands as a pivotal factor in ensuring the seamless flow of petroleum products within rock fissures. Ceramic proppants redefine industry standards by offering not just adequacy but superior conductivity. Their elevated uniformity in size, shape, and sphericity paves the way for a smooth flow of natural gas or oil within the wellbore. Additionally, the stable thermal and chemical nature of ceramic proppants acts as a shield against undesirable deposits, ensuring the sustained efficacy of fracturing pathways. The manmade nature of ceramic proppants bestows upon them a level of precision that traditional sand products often lack. Producers can meticulously choose proppants based on various engineered characteristics, tailoring solutions to the unique requirements of each well site. The categorization into Lightweight Ceramic, Intermediate Density Ceramic, and High-Density Ceramic further facilitates the selection of proppants adept at withstanding diverse stress levels. The transformation of ceramic proppants from raw materials to high-performance particles unfolds through a meticulous production process. Commencing with the crushing of raw materials into powder, followed by pelletizing and drying, each stage contributes to the development of proppants with unmatched qualities. Critical steps, such as sintering in a rotary kiln and subsequent cooling in a rotary cooler, elevate these particles to a level of excellence.
Flat Sheet Ceramic Membrane The flat plate membrane is a new type of high temperature plate porous ceramic membrane, which is prepared by high temperature sintering process using inorganic materials such as alumina. Our Ceramic flat sheet membrane can offer exceptional efficiency and durability compared with the organic film. Ceramic flat membrane produced by one of professional flat sheet membrane manufacturers in China has the advantages of good chemical stability, good reliability, long service life and strong anti-pollution ability. Advantages of Flat Sheet Ceramic Membrane Long life and no degradation Strong resistance to acid, alkali and to organic solvent; Suitable for all kinds of wastewater containing solvents and chemicals Strong hydrophilic and better anti- pollution property Better Mechanical properties, no broken wires phenomenon of hollow fiber membrane Easy to wash lower cleaning frequency, suitable for all kinds of membrane cleaning methods Low operating cost and energy saving Flat Sheet Ceramic Membrane Specification Length (mm) 500-1100 Width (mm) 110, 150, 250 Thickness (mmï¼? 3, 6 Area (m2) 0.5 Membrane material Al2O3, ZrO2, TiO2 Pore diameter (�¼m) 0.1 Pure water flux (m3/m2.h) 0.5-1.0 pH 0-14 Breaking strength (MPa) 40 Ceramic Flat Sheet Membrane Application Area Membrane Bioreactor (MBR) Industrial wastewater treatment (e.g. paper mill wastewater treatment) Seawater desalination pretreatment Municipal wastewater treatment Domestic sewage treatment Hospital wastewater treatment Landfill leachate treatment Pretreatment of RO system
Ceramic Membrane Ceramic membranes (Porous Ceramic Membrane & tubular ceramic membrane) are available for microfiltration, ultrafiltration and nanofiltration as single-channel or multiple-channel elements with channel diameters between 2 and 16mm. Ceramic Membrane JIUWU Ceramic Membrane Products Ceramic Membrane Element JIUWU is the largest ceramic membrane element producer and a world leader in cross flow filtration. Ceramic Membrane Module A ceramic membrane module includes the ceramic membranes, housing, feed inlet, concentrate outlet, and permeate outlet. Ceramic Membrane Machine Lab & Pilot It is particularly suitable for scientific research institutes, universities, manufacturers, which is the most effective helper for research and production. Ceramic Membrane Filtration System Skid-mounted device effectively allocates and stores machine for process and modular systems in the field of solid-liquid separation. Flat Sheet Ceramic Membrane JIUWU is a professional flat sheet ceramic membrane factory. The ceramic flat membrane is a new type of high temperature plate porous ceramic membrane, which is prepared by high temperature sintering process using inorganic materials such as alumina.
Ceramic Membrane Module A ceramic membrane module is a complete unit composed of the ceramic membranes, housing, feed inlet, concentrate outlet, and permeate outlet. The ceramic membranes are arranged in parallel and vessel with housings. Ceramic Membrane Module JIUWU Ceramic Membrane Products SS Membrane Module JIUWU hi tech could produce the extra large housing as customer demand, such as loading over 91 pcs membranes. Titanium Membrane Module The main application of titanium module is brine filtration. PVC Membrane Module For special application, JIUWU company designs the module with different material, such as PVC and FRPP. Housing is designed with standard connectors (flange, clamp, whorl coping) to attach with incoming and outgoing piping. This includes a manifold, which directs incoming flow to all ceramic membrane elements in the housing. The housings are produced from different types of stainless steel, coated steel or plastic, titanium, as required by the application. The sealing material holds elements in the weakest place in housings. A wide array of materials (EPDM, Fluoro rubber, silicon) is available by customer's needs.
Description: Ceramic grade tools are typically classified into three general categories: oxide, nitride, and matrix ceramics. Oxide ceramics are alumina-based and are generally used in roughing and finishing applications of the cast and gray irons. Increasingly, oxide ceramics are being used in dry machining applications at high speeds. This is due to the advancements within materials science, including the incorporation of whisker-based materials. Nitride ceramics exhibit extremely high fracture toughness and are used for roughing and semi-roughing of cast irons under harsh conditions, such as when there is considerable starting and stopping that would typically increase fracturing. CMCs contain ceramics mixed with other hard materials like cemented and titanium carbides. They can also contain reinforcing whiskers and other materials to increase wear resistance and toughness under hot machining conditions. These are commonly referred to as SiC-whisker reinforced. Alumina reinforced with SiC whiskers is the toughest and most resistant to thermal shock of the oxide-based ceramics due to the extremely high tensile strength of the SiC whiskers. It offers the additional benefit of being able to be run without coolant, thus making dry machining a common application while also being able to offer an increase in machining rates up to 800%. Applications of Ceramic insert, Ceramic Cutting Tools : 1. Auto parts processing 2.Bearing machining 3.Hard cast iron processing 4.Other fields 5.Bearing machining
Ceramic Proppant for Oil and Gas is a cutting-edge product engineered to optimize hydraulic fracturing operations in the oil and gas industry. Crafted from high-quality ceramic materials, this proppant offers unparalleled strength, conductivity, and reliability, ensuring maximum reservoir recovery and production efficiency. Environmental Sustainability: Ceramic Proppant for Oil and Gas aligns with environmental sustainability goals, as it is manufactured using environmentally friendly processes and materials. Versatility in Application: Our proppant's versatility allows it to be applied in various well conditions, providing tailored solutions for optimal fracture design and reservoir contact. Quality Assurance: With premium raw materials like high-quality bauxite and coal, our Ceramic Proppant undergoes rigorous quality control measures to ensure consistent performance and reliability. Cost-Effectiveness: Despite its advanced properties, Ceramic Proppant for Oil and Gas offers cost-effective performance, contributing to significant savings over the well's lifespan. In summary, Ceramic Proppant for Oil and Gas sets a new standard for hydraulic fracturing operations, offering unmatched strength, conductivity, and reliability. Trust our product to optimize your reservoir development strategies and unlock the full potential of your oil and gas assets.
Intermediate Density Ceramic Proppant These proppants strike a balance between strength and density, making them versatile for use in a wide range of reservoir conditions. They offer moderate crush resistance and are suitable for fractures subjected to moderate closure stresses. These tiny particles, often overlooked, play a crucial role in hydraulic fracturing. Among the myriad options available, intermediate strength proppant emerges as a standout choice for various reasons. Proppants with intermediate strength offer a compelling advantage in environments characterized by high pressures and temperatures. Their ability to withstand extreme conditions promotes higher fluidity, facilitating efficient operations in HPHT settings. The heart of the matter lies in the unique properties of intermediate strength proppants. Their high compressive strength and thermal stability not only ensure durability but also enhance the flow of oil in challenging HPHT environments. One of the standout features of these proppants is their exceptional conductivity and permeability. This characteristic plays a pivotal role in optimizing the flow of oil, ultimately leading to increased production rates.
Alumina ceramics are a common special ceramic with alumina as the main component. They have the advantages of high hardness, high strength, high heat resistance, high insulation, high chemical stability, and corrosion resistance. The melting point of alumina ceramics is 2072�°C, the Rockwell hardness is 80-90, the compressive strength is 2000-2160MPa, the bending strength is 280-310 MPa, the thermal conductivity is 20-30 W/mK, and the thermal expansion coefficient is 7-8x10^-6/°C. Alumina ceramics are widely used in high-temperature ceramics, such as making high-temperature crucibles, refractory furnace tubes, special wear-resistant materials, circuit substrates, transparent armor, missile hoods, radar covers, etc.
Zirconia ceramic (ZrO2 ceramic) possesses outstanding properties compared to other ceramics. It has a high melting and boiling point and hardness and acts as an insulator at room temperature while exhibiting conductivity at high temperatures. With phase transformation toughening characteristics, zirconia ceramic is predominantly used in consumer electronics. Features: Wear resistance, super strength, super hardness, high-temperature resistance, corrosion resistance, never rust, oxidation resistance, insulation
Ceramic Fiber Board Density: 260-320 kg/m ³ (16-20 lb/ft ³) Raw materials: Spun ceramic fiber bulk Thickness: 10mm, 20-50 mm Asbestos: 100% Non Asbestos Function: Refractory & Fireproof & Insulation ROSEWOOL ceramic fiber board is made of ceramic fiber cotton by the process of vacuum forming or dry process refined by dry and machining. It has good specialties of rigid ity flexibility heavy intensity anti-wind erosion, non-expansion, lightweight, and easy to construct. It can be cut and bent optionally. Thus, it is the practical and efficient material of kiln and furnace, pipe and other thermal insulation equipment. Ceramic Fiber Board Application 1. The wall liner and back lining materials of high-temperature reaction, reheating equipment and various industrial furnace such as used glass tempering furnace, pottery kiln, ceramic kiln and tunnel kiln 2. Insulating and fire proof plate of furnace door and roof or house chimney and fireplace 3. Lows fire proof and insulation for chimney cake ovens, pizza oven 4. Boilers and heater combustion chamber 5. Aluminum factories-reduction cell firebricks back linings 6. Ladle furnace backing 7. Shipping, aviation, precision industrial equipment 8. Refractory and thermal insulation material in kiln or furnace of construction industry for heating and wall liner of high-heat treatment
Ceramic Fiber Blanket Introduction Rosewool ceramic fiber blanket has excellent specialties of low thermal conductivity, good heat stability, thermal shock resistance and tensile strength, good thermal insulation, fire proof and noise reduction. It is widely used in power generation, iron and steel, aluminum/n-ferrous metals, glass, ceramics, aerospace, super alloys, petrochemical, semiconductors, cement, automotive, domestic appliances etc. Temperature level is 1100-1430 (2012 --2600 ). Ceramic Fiber Blanket Application 1. Linings and back-up insulation for all types of furnaces, heaters and kilns 2. External insulation such as boiler, turbine, duct and piping, precision casting shell etc 3. Vehicles and domestic appliance insulation 4. High temperature sealing material such as ladle lid, duct connecting part etc 5. Noncombustible materials for building 6. High temperature gas filtration material, high temperature part sound absorbing material 7. Pressure and cryogenic vessel fire protection 8. Furnace repairs Rosewool Company Supply Ceramic Fiber, Rock Wool, Calcium Silicate Products, Glass Wool, Airgel Felt, Airgel Board With 30+ Years Of Experience. Contact Us For The Best Quotation!
