The Ground Granulated Blast Furnace Slag (GGBS/GGBFS) is a type of eco-friendly green building material and high quality secondary cementitious material for concrete and cement. It is recognized as one of the best secondary cementations material for building high durable concrete stricture in the world today! GGBS has taken over a top place of high-performance cement and concrete mineral additives with its unique characteristics of hydration, low-price raw material. GGBS is obtained by quenching molten iron blast furnace slag (a by-product of iron and steel making) in water or steam. It is then further grounded into the desired fineness in terms of the required particle size distribution. The main components of blast furnace slag are CaO (30-50%), SiO2 (28-38%), Al2O3 (8-24%), and MgO (1-18%). The other important aspect of GGBS is its superiority in concrete durability which extends the lifespan of buildings from fifty years to a hundred years.
APPLICATIONS
Soil stabilization
Mortar
Used in combination with Portland cement
Pre-cast concrete
Ready mix concrete
Specialist projects
Aggregates are mixtures of sand, gravel, crushed rock or other bulk minerals used in construction, principally as a component of concrete, and in civil engineering. At CEMENTATION we supply aggregates for a range of core applications, from fill materials to aggregates that can be used in concrete, precast concrete, asphalt and for surface dressing. Aggregate plays an important role in concrete and construction part. We supply quality material which makes durable concrete with higher compressive strength and low permeability having better finish. We can supply a wide range of coarse, fine and blended aggregates in accordance with international standards.
We acquire rock mines and stone crushing plants and enable us to fulfil contract of any size. Progressive stages if crushing and screening enable us to produce a range of aggregate sizes (06mm to 65mm)
APPLICATIONS
Road and Highway surfaces
Constructions or Civil work
Railway Ballast
To make Concrete or Asphalt
Filling
Feldspar is the name given to a group of minerals distinguished by the presence of alumina and silica (SiO2) in their chemistry. This group includes aluminum silicates of soda, potassium, or lime. It is the single most abundant mineral group on Earth. They account for an estimated 60% of exposed rocks, as well as soils, clays, and other unconsolidated sediments, and are principal components in rock classification schemes. The minerals included in this group are the orthoclase, microcline and plagioclase feldspars.
APPLICATIONS
Glass making
Ceramics
Porcelain
Electrodes
Abrasion
We at CEMENTATION produce Feldspar of minerals containing Potassium and Sodium. Our supply is available in Lumps, Granules and Powder form.
Quartz is the most abundant and most common mineral on the Earth. It is found in almost every geological environment and also it is at least a component of almost every rock type. It has a hexagonal crystal structure and is made of trigonal crystallized silica. It is most varied in terms of varieties, colours and forms.
The most important distinction between the types of quartz is that one is of macro crystalline, which is individual crystal visible to the unaided eye, and the other is microcrystalline or cryptocrystalline varieties, aggregates of crystals visible only under high magnification. Chalcedony is the generic term for cryptocrystalline quartz. The transparent variety tends to be microcrystalline and the cryptocrystalline varieties are either translucent or mostly opaque.
Bauxite is a naturally occurring mineral comprising mainly of aluminium hydroxides (the trihydrate Gibbsite Al(OH)3and the AlOOH monohydrate polymorphs boehmite and diaspore), with other components in the mineral typically being silica, iron oxide, titania and aluminosilicates (clay etc). It’s a rock from Laterite soil and it is a primary Ore of Aluminium.
Properties of Bauxite include low iron content; a high Polished Stone Value (PSV) for high friction surfacing applications; a high melting point and density.
APPLICATIONS
Gunning materials
High friction surfacing
Minerals for abrasion
Refractory castables
Mouldable and Ramming Mixes
Refractory mineral blends
CEMENTATION believes in supplying quality bauxite with consistency to its customers across the world, according to their needs.
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GFRP rebar is made of high-strength glass fibers along with a highly durable resin. These
products are developed as a superior alternative to steel in concrete reinforcement. It is
widely used to reinforcing concrete in applications where it is exposed to water, salt water
or chemical environments
- Typical Advantages:
- Non-Corrosive â?? It will not corrode when exposed to a wide variety of corrosive substances
- including chlorides
- High Strength-to-Weight Ratio â?? best reinforcement for weight sensitive reinforcement
- Non-Conductiveâ?? It is excellent electrical and thermal insulator
- Excellent Fatigue Resistanceâ?? performs best in cyclic loading solutions
- Impact Resistanceâ?? It resists sudden and severe point loading
- Magnetic Resistance â?? completely non-effective to electromagnetic fields; excellent for
use in electromagnetic testing facilities
- Light Weight easy to transport, no need for lifting equipment, easy to handle
A type of gypsum processed by heating natural gypsum, which results in a fine powder used in construction and medical applications. Used in construction, Medical industry, Dental Care and Fire Proofing, etc.
Refractor Castable are heat resistance binding materials which are used in binding Refractory brick lining. Monolithic refractories include refractory castable, refractory mortar, spray mass etc.
We offer wide range of refractory castable such as :
Conventional Castable
Super Castable, Fire crete, HEAT - A Castable, HEAT- K Castable
Low & Ultra Low cement Castable
MON -45, MON-60, MON-70, MON-80, MON-90
Gunning Castable
MONGUN-45, MONGUN-60, MONGUN-70
Insulating Castable
INSUCAT-9, INSUCAT-11, INSUCAST-13, INSUCAST-15
Refractory Mortar are heat resistance binding materials which are used in binding Refractory brick lining. Monolithic refractories include refractory castable, refractory mortar, spray mass etc.
We offer two types of refractory mortar according to its application including
Thermotax is a ready to use air setting refractory mortar. It is air setting mortar having good strength on air drying, forming strong joints & conferring an almost monolithic structure to the fire brick work. Moreover, it is highly suitable for Insulation brick lining work as well as refractory Brick lining work.
Character stone mortars are used to grind food ingredients in traditional cooking and can also be used as decorative objects. Stone mortars with certain shapes or carvings can make a room look more beautiful. The character shape of the stone mortar, such as a distinctive motif or design, can reflect a certain culture or style. Character stone mortars can be used as decoration to give a natural and traditional impression to a room. This can beautify the house or become a unique art element
Character Mortar Room Decoration
Product Description: Character mortar room decoration is a craft made from river stones that are modified into mortars with various characters. In addition to having functional value, this mortar also has aesthetic value that can beautify the room. We also accept mortars that are in accordance with customer wishes.
Available sizes:
Size 16 cm
Size 18 cm
Size 20 cm
Size 30 cm
And sizes over 30 cm can be customized according to customer requests.
For ordinary stone mortars, large sizes with a diameter of 40 cm are available.
Our character mortars are designed with various cute characters that can also be customized according to customer requests, premium quality, soft texture, and more affordable prices at our place.
MST Tile Levelling System Achieve Perfect Tile Alignment with Ease
The MST Levelling System guarantees superior flatness between tiles by preventing unwanted movements during the mortar setting process. Its a fast, reliable, and 100% effective tool that simplifies tile installation, ensuring a smooth, lippage-free finish every time. Designed to save time and enhance the quality of your ceramic or stone laying, its perfect for both professionals and DIY enthusiasts.
Key Benefits:
Professional Finish: Delivers a flawless, perfectly aligned surface with no uneven edges between tiles.
Easier Grouting: The even surface achieved simplifies the grouting process, reducing time and effort.
Prevents Tile Cracking: Minimizes the risk of tiles cracking due to movement during mortar setting.
Level Installation: Ensures uniformity in height across tiles, giving a sleek and professional result.
Stronger Floor: Creates a durable, long-lasting surface by ensuring all tiles are firmly in place during installation.
Planning and Visualization: Helps you plan and visualize the final layout more accurately for a perfect finish.
Reduces Lippage: Eliminates unsightly lippage, resulting in a smooth, even surface without any raised tile edges.
Minimal Material Waste: Optimizes material usage by ensuring tiles are placed correctly, minimizing costly mistakes.
Improves Efficiency: Cuts down on installation time while improving the quality of the end result.
Whether you're a seasoned professional or tackling a DIY project, the MST Levelling System ensures a fast and precise installation process, making your tile-laying job easier, more efficient, and error-free.
Acid Resistance Mortar are used for Lining of Acid Resistance Bricks which are chemically resistant and thermally durable. These are used for masonry construction and flooring which is prone to chemical attack.
* PURPOSE
customers using FBC boilers (Particularly underbed feed FBC boilers) for the protection of inbed coils against erosion potential by applying highly abrasive resistant refractory on inbed coils above fuel feed system.
BACKGROUND
* Two of such actions are providing special alloy studs on inbed coils and applying highly abrasive resistant refractory on the outer bottom loops of inbed Coils which are above the fuel feed nozzles.
* GANESHAS has taken number of approaches to identify the key factors affecting erosion rates with an objective to enhance the life of inbed tubes as well as implementing the corrective action to reduce the erosion rates.
Phosphate coatings are often used to protect steel parts against rusting and other types of corrosion
* Erosion of inbed coils in fluid bed combustor is unavoidable phenomenon however the rate of metal wastage and thus the life of tubes depends on various factors like ash & fuel properties, design of Combustor / feeding system, flue gas velocities operating conditions etc. It has been also observed that maximum erosion prone inbed coils are those which come above fuel feed nozzles and an area of approximately 1 to 1.5 mts around fuel feed systems are badly affected.
APPLICATION
Phoscast-90 XR can be applied by ramming with wooden mallet having adequately large head @" dia x 5" length x 10â?? Jong handle). The desired lining or repair thickness is built up in several courses while ramming the mass to uniform thickness. Phoscast refractory should never be trawled to obtain smooth surface; ramming only should finish surface. Any excess mass is to be sliced off with trowel edge and then finished by ramming again for bed coil. Tube application of AFBC boiler, the material pasty mass should be finger pressed into the studs of the tube with maximum force. Finish should be given by pressing the hand palm against material applied, using surgical type thin rubber hand gloves.
* K-SILICATE is used for jointing Acid Resisting brick in construction of vessels in suited for construction of fume chambers and stacks handling hot, dry Acid fumes and vapors.
It is also used for jointing chemical resisting stoneware pipes.
K-SILICATE cement is good bedding material for Acid â?? Resisting bricks and tiles.
The concrete surface needed protection should be dryed, clean and rough.
The bricks or tiles will be set with K-SILICATE cement over concrete surface applied with a suitable an impermeable interliner.
When Bedding and Jointing Materials are the same.
On the treated surface bricks or tiles are bedded to a thickness of about 6 mm and tamp gently with a wooden piece till the paste squeezes out of joints.
The paste that is squeezed out of the joint should be removed by trowel with good finishing. After the mortar of the joint is dryed treat the joints with 20% Hydrochloric Acid Solution by means of brush. A.R.lining should be always in contact with Acid and not with water.
Concrete subtract like Floor, Wall, tanks and similar surface should be protected with a membrane of Bitrok Mastic or compound steel tanks should be protected with rubber or PVC subjected to chemical conditions and temperature of chemical media. The Brick lining is recommended over the protective layer of Bitrok Mastic.
When Bedding and Jointing Materials are Different.
Spread the silicate type mortar about 6 to 8 mm thick on the back of the tile or brick. Press the tile on the bed leaving required space for joints between tiles for bricks. After the bedding mortar is set, fill Mp the joints with specified cement.PRODUCT DATA SHEET FOR SK-HB ( K-SILICATE) MORTAR
A general purpose cement for acid conditions Resistant to High & medium concentrations of most of the common organic and inorganic acids except Hydroflouric acid. Recommended where the concentration of the acid is high suitable for high temperature. Unsuited to aqueous solutions, alkaline conditions.
PREPARATIONS OF MORTAR :
* Measure 1 part by weight of K-SILICATE solution into a suitable mixing pan.
* Add slowly and gradually 3 parts by weight K-SILICATE mortar and mix thoroughly to form a smooth mortar.
* In hot season very large batches of mortar will become stiff quite rapidly therefore small batches, not exceeding 4 to 8 kgs. Will be prepared.
* The cement mortar will be used before it starts setting.
This is chemical setting Furan based chemical resistant mortar which is combination of Liquid and Powder, when mixed in proper proportion from workable mortar which after setting and curing give of liquid and give black highly cross linked composites.
Furan When set and cured is resistant to highly corrosive acids, alkalis and to powerful organic solvents such as ketones, Aromatic and Chlorinated solvents. It has extreme resistant to Acidic & alkalis, Salts, Greases and Detergents. It resists to Organic & Inorganic acids at their boiling temperature. It is suitable against mild chlorine Gas (dry) phosphorous trichloride, pyridine at room temperature.
Furan is especially useful where resistance to mixed media such as aqueous acids /alkalis and organic solvents is needed in chemical plant process and waste streams. Carbon filled Furan is used against corrosive effect of hydrofluoric acid & its salts.
PREPARATION OF FURANE MORTAR :
Mortar consist of Furan solution and Furan powder. The average mixing ratio necessary to obtain mortar with good working consistency is 1 part by weight Solution & 3 part by weight powder. The ratio will vary slightly depending on temperature and working conditions.Stir the liquid thoroughly before using. Place liquid in a suitable shallow mixing pan. Add powder by weight in the solution mix thoroughly and rapidly until all lumps are dispersed and the mortar is completely homogenous. Spread out the mortar in a thin layer, not more than ¾ thick, to dissipate the heat of reaction and lengthen the working life.
Batch size can be varied depending upon the temperature and the speed with which the masons are working. Very large batches will become stiff quite rapidly. Make sure that all the Furan Motrar is used from the pan before another batch is mixed.When working at temperature above 40 C, very small batches not more than 2 Kgs, should be prepared. When working at temperature below 15C the liquid should be kept warm.
