Continuous Tire Pyrolysis Plant

The continuous process tire pyrolysis plant is an innovation of the intermittent waste tire cracking equipment. It has realized uninterrupted 24-hour continuous feeding, continuous out puting, saving manpower and material resources, and improving efficiency. The main work flow of continuous process tire pyrolysis plant is as follows: 1. Withdraw the collected tires with a wire drawing machine. 2. Put the wire pulling tire into the tire crusher and break the tire into small pieces of 3-5cm. 3. Put the tire scrap into the continuous process tire pyrolysis plant and heat the reactor. After much and pyrolysis reaction and condensation finally get fuel. 4. The end of equipment operation will be automatically discharged carbon black. What are the main advantages of continuous process tire pyrolysis plant? 1. Relative to the intermittent tire cracking equipment, the single machine processing capacity is large and the floor space is small. 2. Use plc control system to save manpower. 3. An accurate calculation system ensures that the waste tire can be fully cracked and the oil yield is high. 4. The pyrolysis reactor adopts an internal rotation device and does not need to periodically stop the replacement of the sealing material. Like the intermittent tire pyrolysis plant, the continuous process tire pyrolysis plant can crack fuel, carbon black, steel wire, and combustible gas. Their specific uses are as follows: 1. Fuel oil : mainly used in iron and steel plants, boiler heating, heavy oil generators, and cement plants. 2. Carbon black: it is mainly used for pressure ball combustion and refined milling. Refined flour can be used for new tires, rubber soles, and pigments. 3. Steel wire: mainly used for waste recycling and recasting. 4. Combustible gas: it will be recycled by the equipment and reused in the heating fuel of the reactor.

Continuous Tyre Pyrolysis plant Semi Continuous Waste Tyre Pyrolysis Plant Fully Automatic Continuous Tyre Pyrolysis Plant

Waste tire pyrolysis plant 1) overview of pyrolysis plant The whole pyrolysis system is composed by 13 parts, which are reactor , transmission device, catalytic chamber, cooling tube, heavy tank , oil-water separator, condenser, light oil tank, safety device, vacuum system, dedusting system, draft fan, chimmey. Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield. 2) main features: Safety: 1. Professional sealing technology for cover, oil outlet. 2. Heavy oil is separated which can avoid the problems of jam in later condensing. 3. Vacuum system will prevent exhaust gas from going back to reactor and causing accident. 4. Alarm, safety valves, thermometer, pressure gauge and safety valve. 5. It is dangerous to burning exhaust gas (c1 to c4). In our process, it is transferred first through the safety device and a safety burning air muzzle. Before burning, we should ensure the safety of production. Environment friendly: 1. Well water dedusting system with high pressure nozzle and environmental damper inside can avoid black smoke. 2. The exhaust gas will be directly recycled for heating reactor, no gas pollution 3. Every junction of the reactor is in good sealing situation with professional sealing material. Long service life: 1. Material: q245r special steel plate, thickness 14mm. 2. The service life of the reactor will be 8 years Energy saving: 1. Well sealing for heating system, no gas leak and saving fuel. 2. The exhaust gas will be recycled for reactor heating.

Doing fully continuous plastic pyrolysis plant is more popular in the market than batch pyrolysis plant and semi-continuous pyrolysis plant because of the high degree of automation and larger capacity. For the large capacity, the daily capacity can be 30 T. Speaking of the high degree of automation, continuous plastic pyrolysis plant is equipped with automatic feeding and discharging system, which can realize feeding materials on one side and discharging slag from the other side continuously. Workflow of fully continuous plastic pyrolysis plant: 1. The processed raw material is put into the pyrolysis reactor automatically. When the inner temperature of the pyrolysis reactor reaches related degree, the oil gas will be generated. 2. Then the oil gas goes into the catalyst chamber firstly. In the catalyst chamber, the heavy oil gas will be liquefied into heavy oil and drop in the heavy oil tank. The light oil gas rise up to the condenser, and then be liquefied into oil. In the hydroseal, the combustible gas will be desulfurated and cleaned then recycled to heat the pyrolysis reactor. 3. The smoke produced when heat the reactor will be cooled down, then enters the de-dusting system. In the spraying tower, the smoke will go through the water washing, water spray, and ceramic ring adsorption, so the smoke can meet the EU environmental protection and emission standards. 4. As for the carbon black, it will be discharged by the auto screw discharger. Final products of fully continuous plastic pyrolysis plant: Both the fuel oil and the carbon black produced by the cracking process can be directly marketed. If you want to get higher market value, you can further process them ,and we have specialized equipment for this,waste oil distillation machine ,carbon briquetting machine and grinding machine. Fuel oil can be refined to light diesel oil, carbon black can be made into carbon black pellets for combustion, or milling to carbon black fine powder, used in the production of plastics, rubber soles, paints and so on. Non-condensable gases can be recovered as fuel heating the reactor, which saves fuel costs.

Doing group continuous waste plastic pyrolysis plant can process 30-50 tons of waste plastics (such as PE, PP, PS, ABS, pure white plastic, pure plastic cable, pure purchase bag etc.)per day, which can work continuously for 24 hours without a stop. In a word, the latest continuous waste plastic pyrolysis plant has the features of small size, small floor area, simple operation, less operator etc. To a large extent, the new device not only saves the operating costs, but also improves the work efficiency.www(dot)doinggroup(dot)com Continuous waste plastic pyrolysis plant is mainly composed of moving horizontal pyrolysis reactor, hot air circulation heating system, oil gas filter, spray cooling system, secondary fire retardant damper, strong spray de-dusting system, oil gas recycling system, feeder system, discharging system, pressure and temperature multipoint monitoring system, central electric control system. All of parts are manufactured with high-quality materials and advanced technologies, so the quality of this plant can be guaranteed.www(dot)doinggroup(dot)com The latest continuous waste plastic pyrolysis plant adopts the screw feeding sealing system technology, which is hold by the companyâ??s invention patents, hot air heating furnace circulating heating technology, heat drying technology with high heat exchange efficiency and capacity. Impeccable electrical control system save labor costs. Three waste utilization reasonable recovery can basically realize of zero emissions, safety and environmental protection. z

Pyrolysis is a thermochemical decomposition of orgnic material at elevated temperatures in the absence of oxygen. Pyrolysis typically occurs under pressure and at the operating temperatures at 430?. Pyrolysis is a special case of thermolysis, and is the most commonly used for organic materials, being, therefore, one of the processed involved in charring. In general, pyrolysis os organic substances produces gas and liquid products and leaves a solid residue richer in carbon content. Extreme pyrolysis, which leaves mostly carbon as the residue, is called carbonization. The process is used heavily in the chemical industry, for example, to produce charcoal, activated carbon, methanol, and other chemicals from wood, to convert ethylene dichloride into vinyl chloride to make PVC, to produce coke from coal, to convert biomass into syngas, to turn waste into safely disposable substances, and for transforming medium-weight hydrocarbons from oil into lighter ones like diesel or gasoline. All these specialized used of pyrolysis may be called various names, such as dry distillation, destructive distillation, or cracking, but all same principle. For us, we mainly specialized in manufacturing and supplying waste tire/plastic/rubber pyrolysis plant, mostly for processing the rubber products to get fuel oil. On one hand, with the modernization of the society, rubber industry develops at a rapid speed, rubber manufactures are widely used in many field of life. On the other hand, the pollution of scrap rubber or plastics is increasing for its difficulty in disposing safely, which is also called “Black Contamination”, has become a big threat to the environment and is getting increasingly serious. Sale fully automatic continuous tyre pyrolysis plant In the early years, the most commonly used pyrolysis plant is mainly the batch operation process, which has low investment but complicated operation process and high labour cost. With the technology improving and customers’ requests, we DOING Company developed a new technology continuous pyrolysis plant. This continuous pyrolysis plant has fully automatic process, which can be controlled by PLC system or computer, thus to save the labour cost. And with the automatic and continuous feeding and discharge system, it can make the the pyrolysis system keep running 24/7 without stop, thus to save the valuable time and energy which are consumed in the batch manual operation system.

Does the operation of DoingGroup's continuous pyrolysis plant difficult? It's easy!!! 1. Collect waste tires. 2. For the collected waste tires, put them in a wire drawing machine and extract the steel wire from the waste tires. 3. Place the tire with the wire removed into the tire crusher and break the waste tire into 3-5 cm pieces. 4. Put the tire chips into the continuous tire cracking equipment. After a multi-stage heating system and condensing system, fuel will be obtained. 5. After the cracked oil and gas are fully liquefied, the carbon black will be automatically discharged by the equipment after collection. DoingGroup's continuous tire pyrolysis plant can realize continuous processing of raw materials, so that "continuous feeding every minute and second, automatic slag discharge at all times, continuous oil discharge day and night"

Specification of the 10 Ton Waste Tire Pyrolysis Plant for sale: PYROLYSIS REACTOR: 5/10/15 Tons Of Unit Capacity FEEDING SYSTEM: Hydraulic Feeder CONDENSING SYSTEM: Square Box Condenser HEATING SYSTEM: Oil Burners And Gas Burners EMISSION CONTROL SYSTEM: Water Film Deduster DISCHARGING SYSTEM: U-Shape Screw Conveyor Features of the 10 Ton Waste Tire Pyrolysis Plant for sale: Advanced Choice The condensing system and emission control system of Mode C series provide better performance. Therefore itâ??s more efficient on production and emission control. High Emission control Stainless steel deduster with internal ceramic filters provide better purification of flue gas. It can meet higher environmental standard of more developing and developed countries. Quicker Installation The more integrated design makes installation easier and quicker.

More than 250 million scrap tires are generated annually in the United States and their proper management continues to be a solid waste management concern. Sound markets for scrap tires are growing and are consuming an ever increasing percentage of annual generation, with market capacity reaching more than 75 % of annual generation in 1996. Of the three major markets - fuel, civil engineering applications, and ground rubber markets - the use of tires as a fuel is by far the largest market. The major fuel users include cement kilns, pulp and paper mills, electrical generation facilities, and some industrial facilities. www(dot)wastetireoil(dot)com Scrap tires are an ubiquitous by-product of contemporary social and economic society. Our personal mobility is almost entirely dependent on the pneumatic tire, whether in automobiles, buses or even airplanes. The transport and delivery of most goods is also dependent on the pneumatic tire. To recall an old slogan of the American Trucking Association, "If you got it, a truck brought it", and it goes without saying that the truck was riding on pneumatic tires. The tire derived fuel recycling pyrolysis plant can effectively convert waste tire into fuels, like Oil, Carbon Black, and Hydrocarbon Gas etc. Here, the raw material is either waste tire or waste plastic. Then, the recycleables are heated from the reactor to be able to generate fuels, oil, and gas.www(dot)wastetireoil(dot)com 1.Using tire derived fuel recycling pyrolysis plant available for sale, stick to experience an excellent, eco-friendly & cost-effective solution for tyre recycling.www(dot)wastetireoil(dot)com 2.On an average, the entire pyrolysis process may lead to a yield of around 45-52% oil, 30-35% charcoal, and 15% gas. The oil produced is mainly made up of diesel, kerosene, benzene, fuel oil & heavy fuel oil. Hence, the produced oil may be further refined and useful for operating any vehicle.www(dot)wastetireoil(dot)com 3.The plant pollution has truly get to be the most problem nowadays. Obviously, scrap tire derived fuel pyrolysis plant give you a meaningful strategy to it while promoting an eco-friendly solution by reduction of the hazards of land pollution due to the waste tire.